October 22, 2008 Rev.01
0 – INDEX
FY310.doc
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Pages 4 - 57
5.4
SAFETY AND CONTROL SYSTEMS ___________________________________________________ 33
5.5
CHARACTERISTICS OF GUARDS, PROTECTIONS AND SAFETY DEVICES WHICH HAVE BEEN
EMPLOYED TO REDUCE MECHANICAL RISKS _________________________________________ 34
5.5.1
Fixed guards ____________________________________________________________________ 34
5.5.2
Risk of breakage during function _____________________________________________________ 34
5.5.3
Risks presented by edges, obstacles and corners ________________________________________ 34
5.5.4
Burn risks _______________________________________________________________________ 34
5.5.5
Risks and dangers of instability ______________________________________________________ 35
5.5.6
Residual risks presented by mobile (drive or working) elements _____________________________ 36
5.5.7
Safety devices ___________________________________________________________________ 37
5.6
PROTECTION MEASURES AGAINST OTHER RISKS _____________________________________ 39
5.6.1
Protection against the risks presented by electrical energy _________________________________ 39
5.6.2
Protection against the risks of explosion _______________________________________________ 39
5.6.3
Protection against the risks presented by noise levels _____________________________________ 39
5.7
SAFETY DURING MAINTENANCE, REGULATION, USAGE AND ADJUSTMENT PHASES ________ 40
5.7.1
Prohibitions and regulations _________________________________________________________ 40
5.8
SAFETY DURING CLEANING ________________________________________________________ 40
6
FIRST USE __________________________________________________________________ 41
6.1.1
Controls ________________________________________________________________________ 41
6.2
STARTING UP THE MACHINE _______________________________________________________ 43
6.2.1
Uphill / downhill maneuvering________________________________________________________ 44
6.2.2
Parking the machine_______________________________________________________________ 44
6.2.3
Intensive and prolonged use ________________________________________________________ 44
6.3
DISCONNECTING THE ENERGY SOURCES ____________________________________________ 45
7
ORDINARY MAINTENANCE ____________________________________________________ 46
7.1
SAFETY PRECAUTIONS: PREPARING THE MACHINE FOR MAINTENANCE AND RELATIVE
PRECAUTIONS ___________________________________________________________________ 46
7.1.1
Preparing the machine for maintenance________________________________________________ 46
7.1.2
General safety precautions _________________________________________________________ 47
7.1.3
Safety device checks and functionality testing ___________________________________________ 47
7.1.4
Electrical system maintenance_______________________________________________________ 48
7.2
ORDINARY MAINTENANCE ACTIVITIES (GENERAL INFORMATION) ________________________ 49
7.2.1
Technical precautions for proper maintenance __________________________________________ 49
7.2.2
Maintenance plan_________________________________________________________________ 51
7.3
ORDINARY MAINTENANCE _________________________________________________________ 52
7.3.1
Ordinary maintenance program ______________________________________________________ 53
7.4
SPECIAL MAINTENANCE ___________________________________________________________ 54
8
WASTE DISPOSAL ___________________________________________________________ 55
9
DISPOSAL OF THE MACHINE __________________________________________________ 56
10
ANNEXES ___________________________________________________________________ 57