Airwell DLS 30 DCI Service Manual Download Page 98

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12-23

CONTROL SYSTEM

SM DLSDCI 3-A.1 GB

12.6

Thermodynamic Protections

12.6.1

IDU Protections

12.6.1.1 Condensate Water over Flow Protection

TROUBLESHOOTING

Service Manual
Multi Cinco 100 DCI

12-32

Revision 0

12.6.5

Condensate Water over Flow Protection

Each of the pins P1, P2, P3 can have two options:
1 – When it is shorted with P4
0 – When it is not shorted to P4

12.6.5.1

3 Level Logic

Used in Floor/Ceiling models.

P3 Level

0 L0

0 L1

1 L2&3

1 L4

Water Level

ANY

BLINK

NLOAD

OPER LED

LEVEL1

LEVEL2&3

LEVEL4

NORMAL

Pump

OFF

Off

Overflow signal

to ODU

12.6.5.2

1 Level Logic

Used in all models except for Floor/Ceiling models.

P3 Level

Don’t care

Normal

Don’t care

Overflow

Each of the pins P1, P2, P3 can have two options:

1 – When it is shorted with P4

0 – When it is not shorted to P4

Level

Don’t care

Normal

Don’t care

Overflow

ANY

NLOAD

PUMP

OFF

OPER

LED

OFF

Overflow

Water Level

Normal

BLINK

NLOAD is

forced to 0

8 min

Overflow when

unit is ON

Overflow when

unit is OFF

8 min

12.6.2

ODU Protections

12.6.2.1 Protection types

There are 2 types of protection: Thermodynamic protections and Cut-Off protection

Thermodynamic

Cut-Off protection

Compressor AC Over Current

Low Pressure Switch

Compressor DC Over Current / Driver Overload

High Pressure Switch

Heat Sink Overheating

Water Overflow

Indoor Coil Overheating

Exceeding Operating Conditions

Outdoor Coil Overheating
Compressor Overheat Protection
Indoor Coil Defrost

12.6.2.2 Protection status

Thermodynamic protections are based on reducing compressor frequency when needed. The following represent the

possible protection status and their actions

Summary of Contents for DLS 30 DCI

Page 1: ...MP DLS DC Inverter Series ECO DESIGN JUNE 2013 SM DLSDCI 3 A 1 GB Indoor Units Outdoor Units DLS 18 DCI YBDE018 H11 DLS 24 DCI YBDE024 H11 DLS 30 DCI YBDE030 H11 DLS 36 DCI YBD036 H11 YAD036 H13 DLS 43 DCI YBD042 H11 YAD042 H13 ...

Page 2: ...pages are Original 0 June 2013 Total number of pages in this publication is 181 consisting of the following Page No Revision No Page No Revision No Page No Revision No Title 1 A 1 i 1 1 1 1 4 1 2 1 2 7 1 3 1 1 4 1 4 3 1 5 1 5 32 1 6 1 6 4 1 7 1 7 5 1 8 1 1 9 1 9 13 1 10 1 1 11 1 1 12 1 12 41 1 13 1 13 22 1 14 1 14 13 1 15 1 15 29 1 16 1 16 2 1 17 1 17 68 1 Zero in this column indicates an original...

Page 3: ... PERFORMANCE DATA PRESSURE CURVES 5 1 6 AIRFLOW CURVES 6 1 7 SOUND LEVEL CHARACTERISTICS 7 1 8 ELECTRICAL DATA 8 1 9 WIRING DIAGRAMS 9 1 10 REFRIGERATION DIAGRAMS 10 1 11 TUBING CONNECTIONS 11 1 12 CONTROL SYSTEM 12 1 13 TROUBLESHOOTING 13 1 14 SERVICING 14 1 15 EXPLODED VIEWS AND SPARE PARTS LISTS 15 1 16 OPTIONAL ACCESSORIES 16 1 17 APPENDIX A 17 1 ...

Page 4: ...indicated as Maximum Capacity which is around 115 130 of the nominal capacity 1 2 Main Features High Technology Sine wave DC Compressor drive DC BL SL DC Brush Less Sensor less Inverter Compressor DC BL Inverter Outdoor and Indoor Fan Fuzzy Logic Adaptive Control System Features ECO Design ready Variable cooling and heating capacity from 30 to 115 of rated capacity High COP A B class energy rating...

Page 5: ...Easy installation and service access Infrared remote control with liquid display unit LCD Field options 1 External water pump 2 Airconet connection 3 Plenum kit for connection of flexible duct hoses at air outlet 1 4 Filtration The unit is equipped with pre filters Easy and versatile access rear or bottom can be easily adjusted by the installer 1 5 Control The micro processor indoor controller and...

Page 6: ...connecting tubing to be produced on site Units can be installed with 70 meter pipe length and 30 meter height difference without oil traps For further details please refer to the Installation Manual Chapter 17 1 8 Accessories No Item 1 Base Heater 2 Crank case Heater For further details please refer the Optional Accessories Chapter 16 1 9 Inbox Documentation Each unit includes its own installation...

Page 7: ...DCI R410A The above table lists outdoor units and DLS DCI indoor units which can be matched together In addition the listed outdoor units can be matched with other types of indoor units such as cassettes floor ceiling For further information please refer to the relevant Service Manual INDOOR UNITS OUTDOOR MODEL DLS 18 DLS 24 DLS 30 DLS 36 DLS 43 YBDE018 H11 YBDE024 H11 YBDE030 H11 YBD036 H11 YAD03...

Page 8: ...weight kg 31 Units per pallet units 6 Stacking height units 6 OUTDOOR Refrigerant control EEV Compressor type model Twin Rotary DC Inverter Fan type quantity Axial x 1 Fan speeds RPM 250 750 continuous Air flow Max m3 hr 2 500 Sound power level Nom dB A 65 Sound pressure level Nom dB A 53 Dimensions WxHxD mm 900x700x340 Weight kg 56 Package dimensions WxHxD mm 985x730x435 Packaged weight kg 58 5 U...

Page 9: ...kaged weight kg 33 5 Units per pallet units 6 Stacking height units 6 OUTDOOR Refrigerant control EEV Compressor type model Twin Rotary DC Inverter Fan type quantity Axial x 1 Fan speeds RPM 250 820 continuous Air flow Max m3 hr 2 750 Sound power level Nom dB A 67 Sound pressure level Nom dB A 55 Dimensions WxHxD mm 900x700x340 Weight kg 61 0 Package dimensions WxHxD mm 985x730x435 Packaged weight...

Page 10: ...315x854 Packaged weight kg 33 5 Units per pallet units 6 Stacking height units 6 OUTDOOR Refrigerant control EEV Compressor type model Twin Rotary DC Inverter Fan type quantity Axial x 1 Fan speeds RPM 200 800 continuous Air flow Max m3 hr 3 400 Sound power level Nom dB A 68 Sound pressure level Nom dB A 56 Dimensions WxHxD mm 900x860x340 Weight kg 66 Package dimensions WxHxD mm 985x905x435 Packag...

Page 11: ...aged weight kg 35 5 Units per pallet units 6 Stacking height units 6 OUTDOOR Refrigerant control EEV Compressor type model Twin Rotary DC Inverter Fan type quantity Axial x 2 Fan speeds RPM 950 200 continuous Air flow Max m3 hr 4 150 Sound power level Nom dB A 69 Sound pressure level Nom dB A 58 Dimensions WxHxD mm 900x970x340 Weight kg 85 Package dimensions WxHxD mm 985x1020x435 Packaged weight k...

Page 12: ...ackaged weight kg 35 5 Units per pallet units 6 Stacking height units 6 OUTDOOR Refrigerant control EEV Compressor type model Twin Rotary DC Inverter Fan type quantity Axial x 2 Fan speeds RPM 850 150 continuous Air flow Max m3 hr 5 700 Sound power level Nom dB A 70 Sound pressure level Nom dB A 58 Dimensions WxHxD mm 900x1250x340 Weight kg 110 Package dimensions WxHxD mm 985x1400x435 Packaged wei...

Page 13: ...imensions WxHxD mm 1005x345x915 Packaged weight kg 35 5 Units per pallet units 6 Stacking height units 6 OUTDOOR Refrigerant control EEV Compressor type model Twin Rotary DC Inverter Fan type quantity Axial x 2 Fan speeds RPM 850 150 continuous Air flow Max m3 hr 5 700 Sound power level Nom dB A 70 Sound pressure level Nom dB A 58 Dimensions WxHxD mm 900x1250x340 Weight kg 110 Package dimensions W...

Page 14: ...mensions W H D mm 1010 342 917 Packaged Weight kg 38 Units per Pallet Units 6 Stacking Height Units 6 OUTDOOR Refrigerant Control Electronic Expansion Valve Compressor Type Model Scroll ANB42 Motor type DCBL Inverter Fan Type Quantity Axial 2x 493Фmm Fan Speed RPM 850 150 continuous Airflow Max m3 hr 5 700 Sound Power Level Nom dB A 68 70 Sound Pressure Level Nom dB A 56 58 Dimensions W H D mm 900...

Page 15: ...511 Cooling Indoor 27o C DB 19o C WB Outdoor 35 o C DB Heating Indoor 20o C DB Outdoor 7o C DB 6o C WB 3 1 Operating Limits Indoor Outdoor Cooling Upper limit 32o C DB 23o C WB 46o C DB Lower limit 21o C DB 15o C WB 10o C DB Heating Upper limit 27o C DB 24o C DB 18o C WB Lower limit 10o C DB 15o C DB 16o C WB Voltage 1PH 198 264 VAC 3PH 323 440 VAC ...

Page 16: ...MENSIONS 4 1 Indoor Unit DLS 18 24 30 36 43 DCI H G J K I 77 79 F 10 M L A E 357 C 74 62 61 B 16 D Model A B C D E F G H I J K L M DLS 18 24 30 790 653 749 758 797 256 702 599 684 162 242 101 12 DLS 36 43 854 715 815 822 861 297 770 663 749 193 282 131 22 ...

Page 17: ...mm בקר Check By 705 680 98 98 53 43 901 702 474 229 290 341 364 380 357 1 במ מ המידות כל אחרת צויין לא באם הצביעה לפני וחלודה משומן ולנקות גרדים שפיות להסיר יש 1 5 A3 בקר IF NOT OTHERWISE SPECIFIED ALL DIMENSIONS IN MM DEBURR ALL SHARPEDGES CLEAN ALL MATERIAL OF RUST AND CORROSION BEFORE PAINTING Draw NAME DATE PRODUCT PAGE SCALE מידה קנה וגמר חומר המוצר MATERIAL FINISH דף מתוך אוויר מיזוג תעשיות ...

Page 18: ...MISSION Date 28 04 2013 Configuration Name remove main board cover אלקטרה רכוש הוא הסרטוט אוויר מיזוג תעשיות 2006 בע מ אישור ללא בו להשתמש ואין Last Saved By nadavm Drawing Path Y Outdoor Unit OU 10 Drawing 893430 Ou10 4hp Dci Rc R410a Manual slddrw Thick Diam mm בקר Check By 1 Model Path Y Outdoor Unit OU 10 893430 OU10 4HP DCI RC R410A 4 5 Outdoor Unit YAD036 042 H13 YBD042 H11 1261 705 98 901 9...

Page 19: ... 5 47 5 78 6 10 SC 4 39 4 48 4 57 4 66 4 75 PI 1 09 1 11 1 13 1 16 1 18 30 TC 4 60 4 92 5 23 5 55 5 86 SC 4 28 4 37 4 46 4 55 4 64 PI 1 22 1 24 1 26 1 28 1 30 35 TC 4 37 4 68 5 00 5 32 5 63 SC 4 17 4 26 4 35 4 44 4 53 PI 1 35 1 37 1 39 1 41 1 43 40 TC 4 14 4 45 4 77 5 08 5 40 SC 4 06 4 15 4 24 4 33 4 42 PI 1 48 1 50 1 52 1 54 1 56 46 TC 3 86 4 17 4 49 4 80 5 12 SC 3 93 4 02 4 11 4 20 4 29 PI 1 63 ...

Page 20: ...5 1 23 7 8 TC 4 27 4 02 3 77 PI 1 19 1 28 1 37 1 2 TC 4 42 4 17 3 92 PI 1 26 1 35 1 44 2 1 TC 4 52 4 27 4 02 PI 1 30 1 39 1 48 7 6 TC 5 85 5 60 5 35 PI 1 37 1 46 1 55 10 9 TC 6 17 5 92 5 67 PI 1 45 1 54 1 63 15 12 TC 6 49 6 25 6 00 PI 1 53 1 62 1 71 15 24 TC 85 105 of nominal Protection Range PI 80 120 of nominal LEGEND TC Total Cooling Capacity KW SC Sensible Capacity KW PI Power Input KW WB Wet ...

Page 21: ...utdoor DB Temperature Input Current A 22 15 24 17 27 19 29 21 32 23 Discharge Pressure VS Outdoor Temp 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000 10 15 20 25 30 35 40 45 Outdoor DB Temperature ºC Discharge Pressure kPa 22 15 24 17 27 19 29 21 32 23 Indoor DB WB Temp Indoor DB WB Suction Pressure VS Outdoor Temp 500 600 700 800 900 1000 1100 1200 1300 1400 10 15 20 25 30 35 40...

Page 22: ...ture ºC Suction Pressure kPa 15 20 25 Indoor DB Temp Discharge Pressure VS Outdoor Temp 1400 1650 1900 2150 2400 2650 2900 3150 3400 3650 3900 15 10 5 0 5 10 15 Outdoor WB Temperature ºC Discharge Pressure kPa 15 20 25 Indoor DB Temp 3 00 3 50 4 00 4 50 5 00 5 50 6 00 6 50 7 00 7 50 8 00 8 50 9 00 9 50 10 00 15 10 5 0 5 10 15 Outdoor WB Temperature Input Current A 15 20 25 Indoor DB ...

Page 23: ...5 83 5 95 6 06 6 18 6 30 PI 1 78 1 81 1 84 1 88 1 91 30 TC 6 26 6 69 7 12 7 55 7 98 SC 5 68 5 80 5 92 6 04 6 15 PI 1 98 2 02 2 05 2 09 2 12 35 TC 5 94 6 37 6 80 7 23 7 66 SC 5 53 5 65 5 77 5 89 6 01 PI 2 19 2 23 2 26 2 29 2 33 40 TC 5 62 6 05 6 48 6 91 7 34 SC 5 39 5 50 5 62 5 74 5 86 PI 2 40 2 43 2 47 2 50 2 54 46 TC 5 24 5 67 6 10 6 53 6 96 SC 5 21 5 33 5 45 5 57 5 68 PI 2 65 2 68 2 72 2 75 2 79...

Page 24: ...3 1 76 7 8 TC 5 80 5 46 5 12 PI 1 70 1 82 1 95 1 2 TC 6 00 5 66 5 32 PI 1 79 1 92 2 05 2 1 TC 6 14 5 80 5 46 PI 1 86 1 98 2 11 7 6 TC 7 94 7 60 7 26 PI 1 95 2 08 2 21 10 9 TC 8 38 8 04 7 70 PI 2 07 2 20 2 32 15 12 TC 8 81 8 48 8 14 PI 2 19 2 31 2 44 15 24 TC 85 105 of nominal Protection Range PI 80 120 of nominal LEGEND TC Total Cooling Capacity KW SC Sensible Capacity KW PI Power Input KW WB Wet ...

Page 25: ...r DB Temperature Input Current A 22 15 24 17 27 19 29 21 32 23 Discharge Pressure VS Outdoor Temp 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000 10 15 20 25 30 35 40 45 Outdoor DB Temperature ºC Discharge Pressure kPa 22 15 24 17 27 19 29 21 32 23 Indoor DB WB Temp Indoor DB WB Suction Pressure VS Outdoor Temp 500 600 700 800 900 1000 1100 1200 1300 1400 10 15 20 25 30 35 40 45 O...

Page 26: ... Outdoor WB Temperature ºC Suction Pressure kPa 15 20 25 Indoor DB Temp Discharge Pressure VS Outdoor Temp 1200 1450 1700 1950 2200 2450 2700 2950 3200 3450 3700 3950 15 10 5 0 5 10 15 Outdoor WB Temperature ºC Discharge Pressure kPa 15 20 25 Indoor DB Temp 5 00 6 00 7 00 8 00 9 00 10 00 11 00 12 00 15 10 5 0 5 10 15 Outdoor WB Temperature Input Current A 15 20 25 Indoor DB ...

Page 27: ... 6 01 6 13 6 25 6 38 6 50 PI 1 95 1 99 2 02 2 06 2 10 30 TC 6 90 7 37 7 85 8 32 8 80 SC 5 86 5 98 6 10 6 22 6 35 PI 2 18 2 21 2 25 2 29 2 33 35 TC 6 55 7 03 7 50 7 97 8 45 SC 5 70 5 83 5 95 6 07 6 20 PI 2 41 2 44 2 48 2 52 2 55 40 TC 6 20 6 68 7 15 7 63 8 10 SC 5 55 5 68 5 80 5 92 6 04 PI 2 63 2 67 2 71 2 75 2 78 46 TC 5 78 6 26 6 73 7 21 7 68 SC 5 37 5 49 5 62 5 74 5 86 PI 2 91 2 94 2 98 3 02 3 0...

Page 28: ...8 2 03 7 8 TC 6 56 6 17 5 79 PI 1 96 2 10 2 25 1 2 TC 6 79 6 41 6 02 PI 2 07 2 22 2 36 2 1 TC 6 94 6 56 6 18 PI 2 14 2 29 2 44 7 6 TC 8 98 8 60 8 22 PI 2 25 2 40 2 55 10 9 TC 9 48 9 10 8 71 PI 2 39 2 53 2 68 15 12 TC 9 97 9 59 9 21 PI 2 52 2 67 2 82 15 24 TC 85 105 of nominal Protection Range PI 80 120 of nominal LEGEND TC Total Cooling Capacity KW SC Sensible Capacity KW PI Power Input KW WB Wet ...

Page 29: ... 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000 10 15 20 25 30 35 40 45 Outdoor DB Temperature ºC Discharge Pressure kPa 22 15 24 17 27 19 29 21 32 23 Indoor DB WB Temp Indoor DB WB Suction Pressure VS Outdoor Temp 500 600 700 800 900 1000 1100 1200 1300 1400 10 15 20 25 30 35 40 45 Outdoor DB Temperature ºC Suction Pressure kPa 22 15 24 17 27 19 29 21 32 23 Indoor DB WB Temp ...

Page 30: ...WB Temperature ºC Suction Pressure kPa 15 20 25 Indoor DB Temp Discharge Pressure VS Outdoor Temp 1200 1450 1700 1950 2200 2450 2700 2950 3200 3450 3700 3950 15 10 5 0 5 10 15 Outdoor WB Temperature ºC Discharge Pressure kPa 15 20 25 Indoor DB Temp 5 00 6 00 7 00 8 00 9 00 10 00 11 00 12 00 13 00 14 00 15 00 15 10 5 0 5 10 15 Outdoor WB Temperature Input Current A 15 20 25 Indoor DB ...

Page 31: ... 17 2 21 30 TC 7 82 8 36 8 90 9 43 9 97 SC 6 86 7 00 7 15 7 29 7 43 PI 2 29 2 33 2 37 2 41 2 45 35 TC 7 43 7 96 8 50 9 04 9 57 SC 6 68 6 83 6 97 7 11 7 26 PI 2 53 2 57 2 61 2 65 2 69 40 TC 7 03 7 57 8 10 8 64 9 18 SC 6 51 6 65 6 79 6 94 7 08 PI 2 77 2 81 2 85 2 89 2 93 46 TC 6 56 7 09 7 63 8 17 8 70 SC 6 29 6 44 6 58 6 72 6 87 PI 3 06 3 10 3 14 3 18 3 22 5 4 DLS 36 DCI H11 5 4 1 Cooling Capacity k...

Page 32: ...7 PI 2 20 2 37 2 53 1 2 TC 8 05 7 60 7 15 PI 2 33 2 49 2 66 2 1 TC 8 24 7 78 7 33 PI 2 41 2 58 2 74 7 6 TC 10 65 10 20 9 75 PI 2 54 2 70 2 86 10 9 TC 11 24 10 79 10 33 PI 2 69 2 85 3 02 15 12 TC 11 83 11 38 10 92 PI 2 84 3 00 3 17 15 24 TC 85 105 of nominal Protection Range PI 80 120 of nominal 5 4 2 Heating Capacity LEGEND TC Total Cooling Capacity KW SC Sensible Capacity KW PI Power Input KW WB ...

Page 33: ...19 24 17 22 15 PERFORMANCE DATA PRESSURE CURVES 5 5 5 Pressure Curves Cooling Technician Mode Suction Pressure Cooling Technician Mode 500 600 700 800 900 1000 1100 1200 1300 1400 10 15 20 25 30 35 40 45 Outdoor DB Temperature C Suction Pressure KPa g 32 23 29 21 27 19 24 17 22 15 Discharge Pressure Cooling Technician Mode 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000 10 15 20 2...

Page 34: ... Suction Pressure Heating Technician Mode 200 300 400 500 600 700 800 900 1000 1100 1200 1300 15 10 5 0 5 10 15 Outdoor WB Temperature C Suction Pressure KPa g 15 20 25 Discharge Pressure Heating Technician Mode 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000 15 10 5 0 5 10 15 Outdoor WB Temperature C Discharge Pressure KPa g 15 20 25 ...

Page 35: ... 2 66 30 TC 9 20 9 83 10 47 11 10 11 73 SC 7 68 7 84 8 00 8 16 8 32 PI 2 77 2 81 2 86 2 91 2 95 35 TC 8 74 9 37 10 00 10 63 11 26 SC 7 48 7 64 7 80 7 96 8 12 PI 3 06 3 10 3 15 3 20 3 24 40 TC 8 27 8 90 9 54 10 17 10 80 SC 7 28 7 44 7 60 7 76 7 92 PI 3 35 3 39 3 44 3 49 3 53 46 TC 7 71 8 35 8 98 9 61 10 24 SC 7 04 7 20 7 36 7 52 7 68 PI 3 69 3 74 3 79 3 83 3 88 5 5 DLS 36 DCI H13 5 5 1 Cooling Capa...

Page 36: ...4 PI 2 65 2 85 3 05 1 2 TC 8 84 8 34 7 85 PI 2 80 3 00 3 20 2 1 TC 9 04 8 55 8 05 PI 2 90 3 10 3 30 7 6 TC 11 70 11 20 10 70 PI 3 05 3 25 3 45 10 9 TC 12 34 11 85 11 35 PI 3 23 3 43 3 63 15 12 TC 12 99 12 49 11 99 PI 3 42 3 61 3 81 15 24 TC 85 105 of nominal Protection Range PI 80 120 of nominal 5 5 2 Heating Capacity LEGEND TC Total Cooling Capacity KW SC Sensible Capacity KW PI Power Input KW WB...

Page 37: ...e 500 600 700 800 900 1000 1100 1200 1300 1400 10 15 20 25 30 35 40 45 Outdoor DB Temperature C Suction Pressure KPa g 32 23 29 21 27 19 24 17 22 15 Discharge Pressure Cooling Technician Mode 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000 10 15 20 25 30 35 40 45 Outdoor DB Temperature C Discharge Pressure KPa g 32 23 29 21 27 19 24 17 22 15 ...

Page 38: ...e 200 300 400 500 600 700 800 900 1000 1100 1200 1300 15 10 5 0 5 10 15 Outdoor WB Temperature C Suction Pressure KPa g 15 20 25 Discharge Pressure Heating Technician Mode 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000 15 10 5 0 5 10 15 Outdoor WB Temperature C Discharge Pressure KPa g 15 20 25 ...

Page 39: ...3 30 TC 11 50 12 29 13 08 13 87 14 66 SC 9 35 9 55 9 74 9 94 10 13 PI 3 66 3 72 3 79 3 85 3 91 35 TC 10 92 11 71 12 50 13 29 14 08 SC 9 11 9 30 9 50 9 70 9 89 PI 4 04 4 11 4 17 4 23 4 30 40 TC 10 34 11 13 11 92 12 71 13 50 SC 8 87 9 06 9 26 9 45 9 65 PI 4 43 4 49 4 55 4 62 4 68 46 TC 9 64 10 43 11 22 12 01 12 80 SC 8 58 8 77 8 97 9 16 9 36 PI 4 89 4 95 5 01 5 08 5 14 5 6 DLS 43 DCI H11 5 6 1 Cooli...

Page 40: ...PI 3 51 3 77 4 03 1 2 TC 11 05 10 43 9 81 PI 3 71 3 97 4 23 2 1 TC 11 31 10 68 10 06 PI 3 84 4 10 4 36 7 6 TC 14 62 14 00 13 38 PI 4 04 4 30 4 56 10 9 TC 15 43 14 81 14 18 PI 4 28 4 54 4 80 15 12 TC 16 24 15 61 14 99 PI 4 52 4 78 5 04 15 24 TC 85 105 of nominal Protection Range PI 80 120 of nominal 5 6 2 Heating Capacity LEGEND TC Total Cooling Capacity KW SC Sensible Capacity KW PI Power Input KW...

Page 41: ...Suction Pressure KPa g 32 23 29 21 27 19 24 17 22 15 Discharge Pressure DB WB 10 25 30 35 40 46 22 15 24 17 27 19 2777 29 21 32 23 Discharge Pressure 10 25 30 35 40 46 a b 22 22 15 1605 0 2199 2 2442 7 2713 1 3013 5 3418 1 1300 95 0 021 24 24 17 1620 2 2220 1 2465 8 2738 8 3042 1 3450 6 1313 29 0 021 27 27 19 1643 0 2251 4 2500 6 2777 44 3084 9 3499 2 1331 8 0 021 29 29 21 1661 3 2276 5 2528 5 280...

Page 42: ... Temperature C Suction Pressure KPa g 15 20 25 Discharge Pressure WB 16 12 8 2 1 6 9 12 1 DB 15 10 7 1 2 7 10 15 2 15 20 2343 25 Discharge Pressure DB 16 12 8 2 1 6 9 12 1 15 1510 32 1596 67 1687 96 1834 78 1912 91 2050 58 2137 90 2228 93 242 20 1725 68 1824 35 1928 65 2096 40 2185 67 2342 98 2442 75 2546 76 276 25 1911 42 2020 71 2136 24 2322 04 2420 92 2595 16 2705 66 2820 87 306 OD COIL ENTERIN...

Page 43: ...5 30 TC 11 50 12 29 13 08 13 87 14 66 SC 9 60 9 80 10 00 10 20 10 40 PI 3 37 3 43 3 49 3 54 3 60 35 TC 10 92 11 71 12 50 13 29 14 08 SC 9 35 9 55 9 75 9 95 10 15 PI 3 72 3 78 3 84 3 90 3 96 40 TC 10 34 11 13 11 92 12 71 13 50 SC 9 10 9 30 9 50 9 70 9 90 PI 4 08 4 14 4 19 4 25 4 31 46 TC 9 64 10 43 11 22 12 01 12 80 SC 8 80 9 00 9 20 9 40 9 60 PI 4 50 4 56 4 62 4 67 4 73 5 7 DLS 43 DCI H13 5 7 1 Co...

Page 44: ...PI 3 51 3 77 4 03 1 2 TC 11 05 10 43 9 81 PI 3 71 3 97 4 23 2 1 TC 11 31 10 68 10 06 PI 3 84 4 10 4 36 7 6 TC 14 62 14 00 13 38 PI 4 04 4 30 4 56 10 9 TC 15 43 14 81 14 18 PI 4 28 4 54 4 80 15 12 TC 16 24 15 61 14 99 PI 4 52 4 78 5 04 15 24 TC 85 105 of nominal Protection Range PI 80 120 of nominal 5 7 2 Heating Capacity LEGEND TC Total Cooling Capacity KW SC Sensible Capacity KW PI Power Input KW...

Page 45: ...Suction Pressure Cooling Technician Mode 500 600 700 800 900 1000 1100 1200 1300 1400 10 15 20 25 30 35 40 45 Outdoor DB Temperature C Suction Pressure KPa g 32 23 29 21 27 19 24 17 22 15 Discharge Pressure Cooling Technician Mode 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000 10 15 20 25 30 35 40 45 Outdoor DB Temperature C Discharge Pressure KPa g 32 23 29 21 27 19 24 17 22 15 ...

Page 46: ... Mode Suction Pressure Heating Technician Mode 200 300 400 500 600 700 800 900 1000 1100 1200 15 10 5 0 5 10 15 Outdoor WB Temperature C Suction Pressure KPa g 15 20 25 Discharge Pressure Heating Technician Mode 1200 1450 1700 1950 2200 2450 2700 2950 3200 3450 3700 3950 15 10 5 0 5 10 15 Outdoor WB Temperature C Discharge Pressure KPa g 15 20 25 ...

Page 47: ... 50 55 60 65 70 Tubing Lenght m Capacity Ratio 5 7 2 Heating 0 75 0 80 0 85 0 90 0 95 1 00 1 05 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Tubing Lenght m Capacity Ratio PERFORMANCE DATA PRESSURE CURVES 5 7 Capacity Correction Factor for Tubing Length 5 7 1 Cooling 0 75 0 80 0 85 0 90 0 95 1 00 1 05 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Tubing Lenght m Capacity Ratio 5 7 2 Heating 0 75 0 80 0 85 ...

Page 48: ...Total Tubing Lengtht m Suction Pressure Ratio 0 94 0 95 0 96 0 97 0 98 0 99 1 00 1 01 1 02 Discharge Pressure Ratio Heating Suction Pressure Heating Discharge Pressure PERFORMANCE DATA PRESSURE CURVES 5 8 Pressure Correction Factor for Tubing Length 5 8 1 Cooling Pressure vs Tubing Lenght COOLING 0 86 0 88 0 90 0 92 0 94 0 96 0 98 1 00 1 02 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Total Tubing Len...

Page 49: ...tor 5 22 LEGEND TH Total Heating Capacity kW PI Power Input kW WB Wet Bulb Temp o C DB Dry Bulb Temp o C ID Indoor OD Outdoor 5 6 4 Capacity Correction Factors Heating 0 5 0 6 0 7 0 8 0 9 1 0 1 1 1 2 20 15 10 5 0 5 10 15 Outdoor WB Temperature deg C Capacity Factor PI 3 85 4 10 TC 15 43 14 81 PI 4 08 4 33 TC 16 24 15 61 PI 4 31 4 56 15 24 TC Protection Range PI 10 9 15 12 85 105 of n 80 120 of n 5...

Page 50: ...th 50m Cooling Capacity calculation Total Cooling Capacity TC KW Capacity in conditions table x FT Cooling Capacity in table KW Tubing Length Factor FT Corrected Capacity KW 11 5 0 85 TC 11 5x0 85 9 775 Cooling Pressure calculation Pressure KPa g Nominal Pressure at 7 5m x FT Nominal Pressure KPa g Tubing Length Factor FT Corrected Pressure KPa g Discharge 2500 0 99 Pd 2500 x 0 99 2475 Suction 800...

Page 51: ...25 626 25 1123 1 98235E 05 47 4 900 37 1085 929 801 608 19 82351 1000 37 4 800 50 1045 895 757 575 12 68704 800 28 7 700 60 1013 868 722 548 8 375432 650 22 5 620 80 954 817 653 496 90 100 0 10 20 30 40 50 60 70 80 400 500 600 700 800 900 1000 1100 1200 1300 1400 External Static Pressure Pa Air Flow Rate m 3 hr Airflow Vs External Static Pressure Turbo Speed High Speed Medium Speed Low Speed Nomin...

Page 52: ...60 5 1100 50 1375 1292 1082 892 16 88872 1200 50 0 1000 60 1340 1259 1057 872 11 72828 1000 36 1 850 80 1265 1189 1000 825 9 499906 900 100 1185 1114 943 778 0 10 20 30 40 50 60 70 80 90 100 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 External Static Pressure Pa Air Flow Rate m 3 hr Airflow Vs External Static Pressure Turbo Speed High Speed Medium Speed Low Speed Nominal System Curve Max S...

Page 53: ...Air Flow m3 h Nominal System Curve Max System Curve Medium Speed Low Speed High Speed Performance test point at 50 Pa Operating Range External Static Pressure Pa 10 1936 1800 1453 1264 41 48097 1800 91 6 1600 25 1876 1745 1429 1243 39 20848 1750 90 0 1586 3 57797E 05 37 1828 1700 1411 1227 37 1700 1 28028E 05 70 1 1400 50 1762 1639 1388 1207 32 77509 1600 60 5 1300 60 1720 1600 1368 1190 25 09343 ...

Page 54: ...RS at nominal rating conditions Test mode Air Flow Rate of nominal 60 70 80 90 100 Cooling TC 0 88 0 91 0 94 0 97 1 SC 0 78 0 84 0 89 0 95 1 PI 0 95 0 97 0 98 0 99 1 Heating PI 1 07 1 05 1 03 1 02 1 TC 0 90 0 92 0 95 0 97 1 Permissible Air flow Rate according to model Air Flow Curves ...

Page 55: ...UND LEVEL CHARACTERISTICS 7 1 Indoor Units Figure 1 7 2 Sound Pressure Level Spectrum Measured as Figure 1 7 3 Outdoor units 7 4 Sound Pressure Level Measured as Figure 2 Figure 1 SOUND LEVEL CHARACTERISTICS 7 SOUND LEVEL CHARACTERISTICS 7 1 Sound Pressure Level Figure 1 7 2 Soud Pressure Level Spectrum Measured as Figure 1 DLS 18 DLS 21 FAN SPEED LINE HI ME LO 1 4m Mic Unit 2m duct in return air ...

Page 56: ...2 MICRO BAR BAND CENTER FREQUENCIES Hz DNG 37 APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE NC 70 NC 60 NC 50 NC 40 NC 30 NC 20 OCTAVE BAND SOUND PRESSURE LEVEL dB re 0 002 MICRO BAR FAN SPEED LINE HI ME LO DLS 36 DLS 43 DLS 24 DLS 30 7 2 SOUND LEVEL CHARACTERISTICS SM DLSDCI 1 A 3 GB DLS 24 DLS 30 FAN SPEED LINE HI ME LO 7 2 SOUND LEVEL CHARACTERISTICS SM DLSDCI 1 A 3 GB DLS 24 DLS 30 FAN...

Page 57: ...00 8000 Octave Band Sound Pressure Level dB re 20 mPa Octave Band Center Frequencies Hz Noise spectrum NC Curves P N R410 In Out 369 3 36 7 RPM 1100 1100 1100 1100 Octave Band Cooling 27 35 C Heating 24 8 C 63 41 0 42 2 125 47 6 45 9 250 55 7 55 7 500 51 7 53 7 1000 52 8 54 3 2000 50 5 51 9 4000 45 6 47 2 8000 38 5 41 8 59 7 66 9 60 6 67 5 Cooling SEND TO Test Mode Background Noise dB A Type Heati...

Page 58: ...D 042 H11 YBD 060 H11 Cooling YBD 042 H11 YBD 060 H11 Heating BAND CENTER FREQUENCIES Hz YBD042 060 H11 Heating APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE NC 70 NC 60 NC 50 NC 40 NC 30 NC 20 BAND CENTER FREQUENCIES Hz YBD042 060 H11 Cooling APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE NC 70 NC 60 NC 50 NC 40 NC 30 NC 20 BAND CENTER FREQUENCIES Hz APPROXIMATE THRESHOLD OF HEARIN...

Page 59: ...70 80 90 63 125 250 500 1000 2000 4000 8000 Octave Band Sound Pressure Level dB re 20 mPa Octave Band Center Frequencies Hz Noise spectrum NC Curves NC15 NC20 NC25 NC30 NC35 NC40 NC45 NC50 NC55 NC60 NC65 0 10 20 30 40 50 60 70 80 90 63 125 250 500 1000 2000 4000 8000 Octave Band Sound Pressure Level dB re 20 mPa Octave Band Center Frequencies Hz Noise spectrum NC Curves ...

Page 60: ...5 mm2 Communications 2 X 0 75 mm2 Communications 8 3 3 phase Units DLS 36 43 MODEL YAD 036 H13 YAD 042 060 H13 Power Supply 3PH 400V 50 Hz Connected to a Outdoor Indoor Outdoor Indoor Max Current 3x16A 5A 3x16A 5A Inrush Current 30A Starting Current d 10A Circuit Breaker 3x16A 10A 3x16A 10A Power Supply Wiring No X Cross Section 5 X 2 5 mm2 3 X 1 5 mm2 5 X 2 5 mm2 3 X 1 5 mm2 Interconnecting Cable...

Page 61: ...9 1 WIRING DIAGRAMS SM DLSDCI 3 A 1 GB 9 WIRING DIAGRAMS 9 1 Indoor Unit DLS 18 DCI 9 2 Indoor Units DLS 24 30 DCI ...

Page 62: ...RM I F CV RED ORG WHT VIO GRY Y G BLU BRN BLK WATER PUMP AC LOUVER BLK M2L LOW LEVEL NC BLK VIO VIO Power Supply 473503 REV 04 B A Y G RED BLU WHT WHT 6 5 DEFROSTING SENSOR IN 3 15A T FUSE L N 4 DIP SWITCH S HI 3 N COMM1 L BRN N HIGH COMM2 LEGEND 2 RS485 1 GND CLK 12V UNIT 2 1 IN RM STEP MOTOR Blue Brown NC MED IFAN HE N BLK WHT GRY BLU VIO GRY CV M1 OUT BLU GRY BLACK BROWN BLUE YELLOW GREEN GREY ...

Page 63: ...n From 6 to 30 0 2 Dimension From 30 to 120 0 3 Dimension From 120 to 400 0 5 Dimension From 400 and up 0 8 110 120 במ מ המידות כל אחרת צויין לא באם הצביעה לפני וחלודה משומן ולנקות גרדים שפיות להסיר יש 1 בקר IF NOT OTHERWISE SPECIFIED ALL DIMENSIONS IN MM DEBURR ALL SHARPEDGES CLEAN ALL MATERIAL OF RUST AND CORROSION BEFORE PAINTING DRAW NAME DATE מי קנה וגמר חומר FINISH השינוי תאור שרטט DWG BY DE...

Page 64: ...ls 3x 4mm CABLE BETWEEN INDOOR AND POWER SUPPLY BY INSTALLER CTT COMPRESSOR TEMPERATURE RV REVERSE VALVE M2L AUXILARY COMMUNICATION NOT CONNECTED OUTDOOR UNITS A 3x 1 5mm A B B 2x 0 75mm MAIN SUPPLAY TO INDOOR UNIT L N C1 C2 LEGEND BLK BLACK BLU BLUE BRN BROWN YEL GRN YELLOW GREEN WHT WHITE PWS POWER SHEDDING DRY CONTACT SB STAND BY DRY CONTACT BH BASE HEATER 1A max CCH CRANCK CASE HEATER GND GROU...

Page 65: ...X M M 24V AC DC MAX 3A MAIN CONTROLLER RV SUPPLY RV BH CCH FLASH PORT OCT OMT OAT CTT EEV OFAN_DN OFAN_UP GND DISPLAY Optional Connections Dry Contacts M2L ALARM PWS SB NIGHT HPS LPS Esc Select Down Up 1 2 3 4 5 6 7 8 DIP SWITCH FAULT STATUS SB OUTDOOR FAN MOTOR UP Fuse 10A 250V AC P N 426933 Rev 02 OUTDOOR UNIT WIRING DIAGRAM OU12 DCI 4 5 6HP 1PHASE C2 C1 N L GND GND N L TO INDOOR UNIT MAIN SUPPL...

Page 66: ...L N C1 C2 LEGEND BH BASE HEATER BLK BLACK BLU BLUE BRN BROWN CCH CRANK CASE HEATER COMM COMMUNICATIONS CTT COMPRESSOR TEMPERATURE EEV ELECTRONIC EXPANSION VALVE GND GROUND EARTH HPS HIGH PRESSURE SWITCH IDU INDOOR UNIT LPS LOW PRESSURE SWITCH M2L AUXILARY COMMUNICATION OAT OUTDOOR AIR TEMPERATURE OCT OUTDOOR COIL TEMPERATURE OMT OUTDOOR COIL MIDDLE TEMPERATURE PWS POWER SHEDDING RV REVERSE VALVE S...

Page 67: ...door Unit 2 Power Supply Cable 3 Outdoor Unit 4 Interconnecting Cable 4x2 5mm2 5 Wireless Remote Control 6 Display Unit 7 Display Connector 8 Power Breaker by installer The power breaker must be of type that disconnects all poles with 3 mm contact opening Use shielded cable and connect the shield to earth point ...

Page 68: ...Cable 3 Main Power Breaker 4 Outdoor Unit 5 Interconnecting Cable 4x2 5mm2 6 Wireless Remote Control 7 Display Unit 8 Display Connector 9 Power Breaker by installer The power breaker must be of type that disconnects all poles with 3 mm contact opening Use shielded cable and connect the shield to earth point C N L 9 NC ...

Page 69: ...4 Outdoor Unit 5 Interconnecting Cable 4x2 5mm2 6 Wireless Remote Control 7 Display Unit 8 Display Connector 9 Power Breaker by installer The power breaker must be of type that disconnects all poles with 3 mm contact opening Use shielded cable and connect the shield to earth point 8 0 kW יחידת 9 1 2 3 4 5 mm2 4 x 2 5 6 7 8 9 N I L I N 0 L 0 ...

Page 70: ...nterconnecting cable 2x0 75mm2 6 Power Interconnecting Cable 3x1 5mm2 7 Wireless remote Control 8 Display Unit 9 Display Connector 10 Power Breaker by installer 11 Control Cable 12 Sensor Wire with connector 13 Room Temperature Sensor The power breaker must be of type that disconnects all poles with 3 mm contact opening Use shielded cable and connect the shield to earth point ...

Page 71: ...2 5 14 0 kW units 1 Indoor Unit 2 Power Supply Cable 3 Main Power Breaker 4 Outdoor Unit 5 Interconnecting cable 2x0 75mm2 6 Wireless remote Control 7 Display Unit 8 Display Connector 9 Control Cable 10 Sensor Wire with connector 11 Room Temperature Sensor Use shielded cable and connect the shield to earth point ...

Page 72: ...ower Breaker 4 Outdoor Unit 5 Interconnecting cable 2x0 75mm2 6 Power Interconnecting Cable 3x1 5mm2 7 Wireless remote Control 8 Display Unit 9 Display Connector 10 Power Breaker by installer 11 Control Cable 12 Sensor Wire with connector 13 Room Temperature Sensor The power breaker must be of type that disconnects all poles with 3 mm contact opening Use shielded cable and connect the shield to ea...

Page 73: ...e 3 Main Power Breaker 4 Outdoor Unit 5 Interconnecting cable 2x0 75mm2 6 Wireless remote Control 7 Display Unit 8 Display Connector 9 Control Cable 10 Sensor Wire with connector 11 Room Temperature Sensor Use shielded cable and connect the shield to earth point 7 6 1 4 8 COMM2 COMM1 L N L1 N L N COMM2 COMM1 5 2 3 L3 L2 N L3 L2 L1 2 NC NC ...

Page 74: ... 10 1 Heat Pump Models 10 1 1 DLS 36 DLS 43 P P Liquid valve Filter Outdoor heat exchanger OCT 4 Way valve Oil separator Compressor Line accumulator 3 0 Gas valve OUTDOOR UNIT INDOOR UNIT CTT OMT Oil cappilary tube 2 5mmx0 6mmx1000mm LPS Optional HPS OAT SV Refrigerant flow Cooling Refrigerant flow Heating Flared Connection ICT RAT SV Optional EEV Optional Optional ...

Page 75: ...18 40 45 60 65 70 75 80 85 Valve Cap 13 20 13 20 18 25 18 25 40 50 Service Port Cap 11 13 11 13 11 13 11 13 11 13 1 Valve Protection Cap end 2 Refrigerant Valve Port use Allen wrench to open close 3 Valve Protection Cap 4 Refrigerant Valve 5 Service Port Cap 6 Flare Nut 7 Unit Back Side 8 Copper Tube ...

Page 76: ...emperature RT2 sensor IDU Indoor Unit IFAN Indoor Fan LPS Low Pressure Switch M2L Mega Tool Monitoring SW MCU Micro Controller Unit NA Not Applicable OAT Outdoor Air Temperature sensor OCT ODU Coil Temperature sensor OMT Outdoor middle coil temperature sensor ODU Outdoor Unit ODUC Outdoor Unit Control board OFAN Outdoor Fan PD Presence Detector PFC Power Factor Corrector RAC Residential A C RAT Re...

Page 77: ...river Control OFAN Control OFAN Control M M Temp Inputs 230V Outputs EEV Output Dry contacts IDU Communication IDU Controller Inputs R C IFAN Control M RAT ICT Overflow RC RCW BMS OAT CTT OMT OCT RV BH CCH SB Night Power Sheding Alarm HPS LPS EEV Display Speed HST AC Current DC Current Fault codes Power Lines Low Voltage Inrush Control 4 5HP Only Dry contacts PD ...

Page 78: ...or Fan Fuse 3 15A Display PCB Room Sensor RAT Indoor Coil Sensor ICT M2L PC Tool Level Swing Motor Power Supply Comm To ODU 12 2 2 2 Controller Outdoor Unit DLS 36 43 M2L PC Power Supply Ground EEV IDU ODU Comm Inrush Driver Comm Fuse 3 15A OFAN_UP OFAN_DN RV OCT OMT OAT CTT HIGH PRESSURE ALARM Power Shedding STAND BY LOW PRESSURE NIGHT BASE HEATER CRANK CASE HEATER FLASH PORT DISPLAY HMI 7 segmen...

Page 79: ...LED 8 IR Receiver 9 Buzzer 10 Display Port Connection 12 2 2 4 New Display Board Legend 1 Mode Button 2 Stand By Led 3 Timer led 4 Filter Led 5 Cool Mode Led 6 Heat mode Led 7 IR Reciever Display Display Board PCB TROUBLESHOO 12 CONTROL SYSTEM ל EMDINV 12 2 2 4 Display Board Legend 1 Mode Button 2 Stand By Led 3 Timer led 4 Filter Led 5 Cool Mode Led 2 3 4 5 6 1 7 ...

Page 80: ...2 2 3 7 1 ODU Dry Contacts Night input Switches the system to night mode when closed During night mode the outdoor unit fan motor s and compressor speed will be reduced in order to reduce the system noise level SB input System will be turned to Stand by when the contact is closed Power Shedding input Limits the maximum power consumption when closed Alarm output indicates a failure in the system Al...

Page 81: ...Indoor P Sensor is acting only for protection Sensor is active part of the control 12 2 3 9 Base Heater Heating element designed to melt any ice that is accumulated on the outdoor unit base during low heating operation The base heater will be working only when RV is ON according to the following graph ON OFF OAT 0 2 Base Heater When OAT is faulty the base heater will be ON continuously in HEAT mod...

Page 82: ...nce After Power up A C must perform some initialization procedures Thermistors short disconnect Compressor Driver communication connected and error codes if any Fans connected check feedback EEPROM power up parameters uploads EEV initialization zero process ODU IDU DMSMP communication check ...

Page 83: ...unication ODU force to Idle All IDUs Loose comm No Yes Yes All IDUs Loose comm Yes No Yes Some IDUs loose comm Yes No No The IDU channel Lost communication will be defined as inactive channel 12 3 3 System Configuration Test This test is continuously performed while the system is on 12 3 3 1 Communication Channel Auto Detection Single or Multi System is continuoesly checking wether it is a single ...

Page 84: ...ature Measurements 12 3 4 1 Thermistors default value Thermistor Default value System Reaction COOL HEAT OCT 1 C 1 C 1 OAT 43 C 6 C CTT 43 C 43 C HST 75 C 75 C OMT 43 C 43 C Replaced by OCT 1 RGT 43 C 43 C RLT 43 C 43 C ICT 43 C 43 C RAT SPT 4 C SPT 4 C Notes 1 Whenever both OCT and OMT are faulty the compressor will be forced to OFF 2 Thermistor is defined as faulty shorted disconnected if it s f...

Page 85: ... Normal 15 ICT single H NH NA Yes Stop Comp 16 ICT single H NH NA No Normal 17 LWT single H NA Yes Stop Comp 18 LWT single H NA Yes Normal 19 EWT single H NA Yes Stop Comp 20 EWT single H NA Yes Normal 21 IRT single H NA Yes Stop Comp 22 IRT single H NA No Normal 12 4 Indoor Unit Control 12 4 1 Load calculation LOAD is calculated according to the difference between actual room temperature and user...

Page 86: ...TU R BO 25 LO A D n IFA N S peed 100 75 50 12 4 2 3 Indoor fan control Heat Mode 12 4 2 3 1 IFAN Operation in set speed When in heat mode including protections and except Deicing IFAN will be working according to the graph below 12 4 2 Indoor Fan Control 12 4 2 1 Indoor fan control FAN Mode When T H M L speed is set by user IFAN will work in constant requested speed When Auto Fan is set by user IF...

Page 87: ...lowing graph IFVLOW IFLOW IFMED IFHIGH IFTURBO 25 LOAD n IFAN Speed 100 75 50 12 4 2 3 Indoor fan control Heat Mode 12 4 2 3 1 IFAN Operation in set speed When in heat mode including protections and except Deicing IFAN will be working according to the graph below 12 4 2 3 2 IFAN Operation in Auto Fan Mode IFAN speed will be set automatically according to Load n by the following graph IFVLOW IFLOW ...

Page 88: ...2 5 1 b OFAN Operation In normal operation OFAN operates together with the COMP Other rules are according to section 12 5 3 c IFAN Operation IFAN will operate in ANY speed regardless the ICT or COMP state IFAN speed will be determined according to user selection or AUTO FAN logic see para 12 4 2 2 d RV is OFF during COOL mode e HEATERS are OFF during COOL mode f PUMP operates in cool dry mode see ...

Page 89: ...lation in indoor unit side Other rules are according to section 12 5 1 b OFAN Operation In normal operation OFAN operates together with the COMP Other rules are according to section 12 5 3 c IFAN operation IFAN will operates according heat mode rules See section 12 4 2 3 d RV is ON during HEAT mode e HEATERS See section 12 4 9 f PUMP is OFF during heat mode 12 4 4 3 Sequence Diagram Maintains room...

Page 90: ...esired temperature Fan Any Timer Any I FEEL ON or OFF 12 4 5 2 Control Functions a Switching temperature between Cooling and Heating is SPT 3O C b When the AUTO Mode is started with SPT 0 O C the unit will not select Auto Heat or Auto Cool mode immediately Instead the unit will be in a temporary FAN Mode with IFAN operating at low speed The proper Auto Heat mode or Auto Cool will be started whenev...

Page 91: ...ation OFAN operates together with the COMP Other rules are according to section 12 5 3 c IFAN Operation LOW only d RV RV is in OFF state during DRY mode e HEATERS HEATERS are in OFF state during DRY mode f Pump Pump operates in cool dry mode 12 4 6 3 Sequence Diagrams Reduce room humidity with minimum temp fluctuations by operating in Cool Mode with LOW speed IFAN TROUBLESHOOTING min MaxNLOADIF1C ...

Page 92: ...oling 200 C Heating 280 C NOTES While under the forced operation the temperature compensation is disabled The IFAN is always set to Autofan Speed in forced operation TROUBLESHOOTING Service Manual Multi Cinco 100 DCI 12 21 Revision 0 o In COOL AUTO COOL or DRY modes the SPT adjustment is positive from 0 to 3oC o In HEAT or AUTO HEAT modes the SPT adjustment is negative from 0 to 3oC o In other mod...

Page 93: ...ording to the following table A C STATE before clock is changed CLOCK STATE before clock is changed CLOCK ACTION clock is changed A C NEW STATE after clock is changed ON 1 0 OFF ON 0 1 ON OFF 0 1 ON OFF 1 0 OFF 12 4 11 On Unit Controls and Indicators STAND BY INDICATOR Lights up when the Air Conditioner is connected to power and ready to receive the R C commands OPERATION INDICATOR Lights up durin...

Page 94: ...e of heat mode in the thermal Mode setting The last mode will be stored in the EEPROM and it will be restored on system power up where the default value is STBY 12 5 2 Compressor Speed Control The following diagram describes the sequence of the Target Frequency calculations TROUBLESHOOTING 12 5 1 Compressor Speed Control The following diagram describes the sequence of the Target Frequency calculat...

Page 95: ...hen going from heat to cool and from cool to heat 5 ODU Protections 6 Sensor fault according sensor fault list 7 HPS protection 8 LPS protection 9 OFAN ERR Up and Down 10 PFC TRIP 11 Water Overflow TROUBLESHOOTING Service Manual Multi Cinco 100 DCI 12 22 Revision 0 12 5 1 5 Speed Change Limitations Acceleration and deceleration will be 1 RPS sec 12 5 1 6 Speed Step Limitations Time min Max Allowed...

Page 96: ...ulative correction values CV EEV i EEVOL i EEVCV i 12 5 3 2 EEV initialization procedure After power up the EEVs perform initialization procedure while it closed completely and reopened to predefined position 12 5 3 3 Balance time During the first 5 minutes after SB the correction is not calculated After that the correction value is updated every EEVCVTConst seconds 12 5 3 4 Operation Range The EE...

Page 97: ...r heat exchanger temperature within predefined values by increasing or reducing the OFAN speed Whenever the OFAN speed is abnormal the OMT and OCT sensors need to be checked 12 5 3 2 Night mode During night mode the OFAN and the compressor will be limited to lower speeds 12 5 3 3 Behavior when there is a failure in OFAN Whenever OFAN fault occurs the compressor will be stopped immediately 12 5 3 4...

Page 98: ...ns 1 When it is shorted with P4 0 When it is not shorted to P4 P2 P3 Level Don t care 1 Normal Don t care 0 Overflow ANY 0 ON NLOAD PUMP OFF ON OPER LED OFF Overflow Water Level Normal BLINK NLOAD is forced to 0 8 min 8 min Overflow when unit is ON Overflow when unit is OFF 8 min 12 6 2 ODU Protections 12 6 2 1 Protection types There are 2 types of protection Thermodynamic protections and Cut Off ...

Page 99: ...ctions is the same The controlled input CTT HST ACC DCC OMT is controlled by changing the protection level using the fuzzy logic algorithm according the input level and the change rate The following table summarizes the basic levels of each protection Protection level Compressor Overheat Heat Sink Overheat Compressor AC Overcurrent Compressor DC Overcurrent Outdoor Coil Overheat Indoor Coil Overhe...

Page 100: ... then the ambiant temp and 30 minutes from the last deicer wa passed Deicing interval time when compressor is first started in heat mode is 10 minutes if OCT 2 and is 40 minutes in other cases Deicing interval time is changed increased decreased in 10 minutes steps as a function of deicing time In case one of the thermistors is bad the deicer will initiate in predefined intervals Deicer may accure...

Page 101: ...ing alpha values if the scroll button is held in the selection will change at the rate of one step per second o When changing scrolling numeric value if the scroll button is held in the selection will change at the rate of one step per second After 2 seconds if the button continues to be held in the rate of change will increase to 10 steps per second The display will not roll over during selection...

Page 102: ...y Number of IDU s Begin test Test Result Matrix Table Test Result Problem Correction Diagnostics dia Outdoor Unit oxx Indoor Unit A axx Indoor Unit B bxx Multi Only Indoor Unit C Cxx Multi Only Indoor Unit D dxx Multi Only Indoor Unit E Exx Multi Only Set Up Stp Multi Only First IDU Wins Idu IDU A is master A P IDU B is master b P IDU C is master C P IDU D is master d P IDU E is master E P Status ...

Page 103: ...est mode is exited after 60 minutes from entry o All the menus except technician menus Status Technician Test and their sub menus are automatically exited to the main menu after 1 continuous minute out of any press o When Technician test cool or heat menu is selected it will blink constantly until this menu is escaped o Pressing select and escape buttons together when in RST for more than 5 second...

Page 104: ...CT B Multi Only ICT C Multi Only ICT D Multi Only ICT E Operation Mode Operation Mode A Multi Only Operation Mode B Multi Only Operation Mode C Multi Only Operation Mode D Multi Only Operation Mode E Load Load A Multi Only Load B Multi Only Load C Multi Only Load D Multi Only Load E Capacity Code Code A Multi Only Code B Multi Only Code C Multi Only Code D Multi Only Code E Family Family A Multi O...

Page 105: ...nly RLT E Multi Only EEV A EEV B Multi Only EEV C Multi Only EEV D Multi Only EEV E Multi Only Power System AC Current DC Current ODU Model SW version Timer Compressor Time Notes For the temperature display when a thermistor is shorted or disconnected it shows FLT FLt when it is disabled it shows DIS dis It s possible to present a number between 999 and 99 999 by alternating between two numbers ea...

Page 106: ...e test name will blink Exiting TPT Power OFF Set Jumper J8 to OFF and Power Up The main menu will be switched back to normal menu All the menus and their sub menus are automatically exited to the top of TPT menu after 1 continuous minute out of any press Whenever one or more peripherals are not operating during the test the corresponding fault code will be shown in diagnostics and the fault code w...

Page 107: ...e if faulty 12 8 4 5 EEV Test procedure 1 Start the operation by navigating the HMI 2 2 Press up or down to move the EEV by 10 steps each push 3 3 Replace if faulty 12 8 4 6 Compressor Test procedure 1 Start the operation by navigating the HMI 2 2 A C will start operate 3 3 Listen to compressor motor to assure operation Use Pressures Temperatures and current measurements to assure the operation 4 ...

Page 108: ...ck 7 7 The test will end after about 15 minutes This acts as percussion in case the unit will not be shut OFF or not closes the valves 12 8 4 10 Communication Test procedure Check if communication fault occurs between the Indoor and outdoor units Note Require test tool 560Ohm P N 416765 Start the operation by navigating the HMI 1 1 Disconnect the IDU ODU communication connector from main board of ...

Page 109: ... J5 J11 DLS 4 5 HP 1 1 0 NA EMD 4 5 HP 0 1 0 NA 12 9 2 4 Model selection Jumper DIP J7 J8 Model J7 J8 A 0 0 B 1 0 C 0 1 D 1 1 12 9 2 5 Presence Detector DIP J9 Position Status Description 0 Open Disconnected Clock enabled Default 1 Close Shorted Presence detector enabled 12 9 3 ODU Jumpers 12 9 3 1 Self test Jumper DIP J1 Position Status Description 0 Open Disconnected Normal Operation Default 1 C...

Page 110: ...osition Status Description 0 Open Disconnected Normal Operation Default 1 Close Shorted Test enabled Used for technician testing TPT For normal use must be set to OFF 0 12 9 4 Dip Switch Setting Table Storm 4 6HP DCI J1 J2 J3 J4 J5 J7 J8 J9 DLS 036 JAMAICA 38 40 40T INV 19 ON OFF DLS043 JAMAICA 50 50T INV 19 ON OFF EMD100 EMD 40 40T INV 18 ON OFF EMD125 EMD 50 50T INV 18 ON OFF EMD140 EMD 60 60T I...

Page 111: ...BDE 024 H11 OU7 30 DCI AT ON OFF ODU J1 J2 J3 J4 YBDE 030 H11 OU8 35 DCI AU ON OFF ODU J1 J2 J3 J4 J5 J6 J7 J8 YBD036 H11 4HP DCR AB ON OFF YAD036 H13 4HP 3PH AE ON OFF YAD042 H13 5HP 3PH AF ON OFF YAD060 H13 6HP 3PH AG ON OFF YAD042 H11 5HP 1 Phase AO ON OFF YBD060 H11 6HP 1 Phase AP ON OFF ...

Page 112: ...ctive ON OFF Auto Mode FAN modes active ON ON Vertical swing only Temp Display in C degrees OFF Horizontal vertical swing functions together Temp Display in F degrees ON Disable LCD key illumination Timer clock 12h am pm OFF Enable LCD key illumination Timer clock 24h ON Reset operation Press all 4 buttons simultaneously for 5 sec CLEAR SET HR HR DIP Switch Position OFF 0 ON 1 NOTE After setting t...

Page 113: ...FFTime 3 minute 2 MinONTime 3 minute 3 DImin 30 minute 4 DImax 240 minute 5 TimeD 1 minute 6 DTmin 2 minute 7 DIT 10 minute 8 CTMRUP 10 minute 9 DIF 30 minute 10 TCT 240 second 11 DEICT1 60 second 12 DEICT2 36 second 13 DEICT3 6 second 14 DSTF 12 C 15 OMTOH0 50 C 16 OMTOH1 53 C 17 OMTOH2 56 C 18 OMTOH3 59 C 19 OMTOH4 61 C 20 OMTOH5 63 C ...

Page 114: ...0 50 60 60 60 60 0 130 1 10RPM OFNNoiseMaxRPMC NA NA 78 90 75 75 75 75 75 0 130 1 10RPM OFNNoiseMaxRPMH NA NA NA 95 75 75 75 75 75 0 130 1 10RPM OCT_OFAN_Noise_Max 8 8 8 8 8 8 8 8 8 0 15 1 C OMT_OFAN_Noise_Max 38 38 35 38 35 35 35 35 35 27 42 1 C EEVMinOperOpenC 70 70 70 70 70 70 70 70 70 0 1023 1 step EEVMaxOperOpenC 480 480 480 480 480 480 480 480 480 0 1023 1 step EEVMinOperOpenH 70 70 80 80 70...

Page 115: ... 50 50 49 52 52 52 49 49 35 66 1 C ICTOH2 54 54 54 51 54 54 54 51 51 35 66 1 C ICTOH3 58 58 58 53 58 58 58 53 53 35 66 1 C ICTOH4 60 60 60 55 61 61 61 55 55 35 66 1 C ICTOH5 61 61 61 61 63 63 63 61 61 35 66 1 C OCTExitDeicer 10 10 10 12 12 12 12 12 12 12 28 1 C MaxDeicerTime 12 12 12 12 12 12 12 12 12 12 20 1 Min EEVDecierOpenSingle 350 150 500 480 480 480 480 480 480 0 1023 1 Step DeicerCoef 0 9 ...

Page 116: ...12 41 CONTROL SYSTEM SM DLSDCI 3 A 1 GB 12 11 7 Segment Legend 7 7 segments lege end ...

Page 117: ... minute after turned off Touching the outdoor unit electrical assembly before discharging may cause an electrical shock Measure the electrolytic capacitors voltage to be below 50VDC before further checking electrical assembly parts 13 1 3 Advisory Notes When open the Outdoor unit electrical assembly don t touch the soldering pin by hand or by any conductive material When connecting or disconnectin...

Page 118: ...message Remote control message not reached the indoor unit Check remote control batteries Check continuity of each wire of the display wires pins with Ohm meter If still not OK Replace display box or indoor Electronic Assembly 4 Indoor unit responds to remote control message but Operate indicator Green LED does not light up Problem with display PCB Replace display PCB If still not OK Replace indoo...

Page 119: ... power supply Check supply voltage to main terminals L and N with volt meter Miss wiring Check all supply wiring to controller and terminals according to wiring diagram Loose connection Check all power wiring connections Burnt fuse Check fuse on the main board 13 5 8 If still not OK Replace main board 14 1 13 11 Compressor does not start operation One or some components are not operating well Chec...

Page 120: ...l block Remove block and or avoid air by pass Outdoor fan malfunction Check outdoor fan motors 13 5 9 EEV malfunction Check EEV 13 5 12 Thermistor s malfunction Check if any of fault codes 1 7 is shown on display board Replace faulty thermistors 13 5 13 13 Heating capacity is not sufficient Check all according to above cooling problem 12 Reverse valve Check reversing valve operation 13 5 11 Deicin...

Page 121: ...on Check all piping connections Check compressor rubbers are fixed well Check all screws on unit metal chassis are tightened Check that no piping is in contact with each other or with other parts 19 Freezing of outdoor unit coil in heat mode and outdoor unit base is blocked with ice Hard conditions of low temperatures and high humidity Check that no obstructions to outdoor unit coil air inlet Chec...

Page 122: ...ering technician mode see 12 7 13 4 Troubleshooting by Diagnostics Codes 13 4 1 Fault Code for Outdoor Unit If any fault exists in the system its fault will be shown according to the following coding method The 5 last fault occurred in the system will be stored in the EEPROM If no fault exist in the system no fault code will be displayed during normal operation mode STATUS LED is blinking 5 times ...

Page 123: ...Voltage Zero Crossing detection Yes 0 1 1 1 1 16 Mismatch between IDU ODU models Missing ODU configuration Undefined ODU Model Yes 1 0 0 0 0 17 No Communication Yes 1 0 0 0 1 18 System Over Power Yes 1 0 0 1 0 19 PFC Current sensor Missing phase Phase order mismatch PFC Trip Oveload Yes 1 0 0 1 1 20 Heat sink Over Heating Yes 1 0 1 0 0 21 Deicing No 1 0 1 0 1 22 Compressor Over Heating Yes 1 0 1 1...

Page 124: ...rent Sensor Fault Over current IPM malfunction Check no obstruction to electrical box and outdoor coil air inlet Check Compressor 13 5 10 12 No Water Flow For Hydro Units only NA NA 13 Refrigerant Leakage NA NA 14 DC Under over voltage DC voltage exceeds its limit Check if input voltage out of limit if not and the problem persists replace driver If voltage is high Low shut off the power and recomm...

Page 125: ...k and thermodynamic operation 13 3 23 Compressor Over Current Compressor stopped due to over current protection Normally no action is required If the problem persists for more than twice on each hour check for refrigerant leak or clog and thermodynamic operation 13 3 24 No OFAN Feedback Both OFAN_UP or OFAN_DN Outdoor fan s does not rotate Check no obstruction to outdoor unit coil air path Check O...

Page 126: ...mation will be indicated by blinking of Heat Cool LED s The coding method will be as follows Heat led will blink 5 times in 5 seconds and then will be shut off for the next 5 seconds Cool Led will blink during the same 5 seconds according to the following table No Fault Name 5 4 3 2 1 1 ICT is disconnected 0 0 0 0 1 2 ICT is shorted 0 0 0 1 0 3 RAT is disconnected 0 0 0 1 1 4 is shorted 0 0 1 0 0 ...

Page 127: ...stopped due to outdoor unit protection Normally no action is required If the problem persists for more than twice on each hour Check for any fault code shown on outdoor unit display board and act accordingly 13 4 Check the EEV 13 5 12 Check the Outdoor fans 13 5 9 Check the Indoor fans 13 5 19 Check the Compressor 13 5 10 Check the CTT Thermistor 13 5 13 20 Indoor Coil HP Protection Compressor sto...

Page 128: ...n 25 Bad EEPROM No action unless special parameters are required for unit operation 26 Bad Communication IDU ODU communication Check communication between indoor and outdoor units 13 5 17 27 Using EEPROM data No problem 28 IDU model Indoor unit model connected is shown Model A 4HP unit No problem 29 Indoor unit model connected is shown Model B 5HP unit 30 Indoor unit model connected is shown Model...

Page 129: ...OTING Service Manual Multi Trio 72 Quattro 80 DCI 13 28 Revision 0 13 5 Procedures for checking Main Parts 13 5 1 Discharge DC Voltage 13 5 2 Checking Mains Voltage Confirm that the Mains voltage is between 198 and 253 VAC If Mains voltage is out of this range abnormal operation of the system is expected If in range check the Power Circuit Breaker and look for broken or loosed cable lugs or wiring...

Page 130: ...een driver and filter 3 Orange led communication should be ON If not check wiring connection between driver and main board 4 Green led status should be blinking ON OFF in rate of 1 time per sec in case of SB and should be ON in case of operation If led is blinking fast 3 times per second i Check ODU main controller dip switch setting to be correct ii Check the fault type in the diagnostics 5 If al...

Page 131: ...d poles should be according table Unit Capacitance GC036 43 INV40 50 2820 560µF YAD036 42 60 H13 INV40T 50T 60T 1360 270µF YBD042 60 H11 3360 670µF Replacing driver 14 1 18 13 5 7 Checking fuse on Main Board If the 3 15A fuse on the main Board is burnt check the outdoor fans or any other peripheral that can cause a short 1 In case of a problematic peripheral replace it 2 In case no problematic per...

Page 132: ...e power and check the motor current while operating Current should be around 1A In case of abnormal current no current or excessive current replace fan motor 3 a Check motor supply voltage 3 b Check motor command voltage 3 c Check motor command voltage 4 Check motor current Replacing outdoor unit fan motor 14 1 17 Replacing main board 14 1 13 18 0 15 Checking Outdoor Fan Motor 1 or current 15 1 OF...

Page 133: ...9 Ω 3 Check the compressor current while operating to be the same on each wire In case of abnormal current no current or excessive current the problem could be of driver or compressor if driver is checked to be operating well 13 5 5 replace the compressor Replacing compressor 14 1 11 18 0 M 1 RED COMPESSOR 12 5 9 4 Check motor current 15 12 5 9 3a High Voltage check 12 5 9 3c Feedbeck Voltage chec...

Page 134: ... Outdoor unit is powered on EEV shall have vibration and click sound If not replace the coil with the additional one and check again turn OFF the unit and than turn it ON vibration and click sound should be performed If OK the coil was damaged and require to be replaced 3 Turn OFF the unit insert a good coil onto an additional operating valve and turn the unit ON vibration and click sound should b...

Page 135: ...50K R T Table 0 1 1 0 10 0 100 0 1000 0 30 20 10 0 10 20 30 40 50 60 70 80 90 100 Temperature C Resistance kOhm R25 C 50kΩ β25 85 C 3977K Replacing thermistor 14 1 11 Replacing main board 14 1 13 TROUBLESHOOTING Service Manual R T Table 0 1 1 0 10 0 100 0 1000 0 30 20 10 0 10 20 30 40 50 60 70 80 90 100 Temperature C Resistance kOhm R25 C 10kΩ β25 85 C 3977K R T Table 0 1 1 0 10 0 100 0 1000 0 30 ...

Page 136: ... Outdoor Unit Communications 13 5 16 1 YAD YBD 036 043 H11 H13 1 Check voltage on the interconnection wiring should be 6VDC 1VDC If not 2 Disconnect the wire cable from the connector on the ODU main board side and Check voltage on the ODU terminals should be 12VDC 1VDC If not replace main board If it is 12VDC 3 Connect back the wires to the ODU side and disconnect at IDU side Check voltage on the ...

Page 137: ...connect the wire cable from the connector on the IDU main board side and Check voltage on the IDU terminals N and C should be 43VDC 1VDC If not replace IDU controller If it is 43VDC 3 Connect back the wires to the IDU side and disconnect at ODU side Check voltage on the interconnection wiring should be 43VDC 1VDC If not replace wiring If it is 43VDC replace Outdoor unit controller ...

Page 138: ...adio short wave stations 3 Locations near electronic sewing machines and arc welding machines Problem 1 The unit may stop suddenly during operation 2 Indicator lamps may flicker Correction Actions The fundamental concept is to make the system less susceptible to noise by Insulation for noise or distance from the noise source 1 Use shielded wires 2 Move unit away from the noise source 13 5 19 2 EMC...

Page 139: ... filter Replacing line filter 14 1 19 13 5 4 Checking Inrush Circuitry 1 Check continuity of each wire on the inrush wiring cable repair if needed 2 Power ON the unit check voltage between both of the inrush pins on the ODU main board should be 0 at first and 12VDC after 1 minute A click sound should also occur after 1 minute If no voltage replace ODU main Board 3 While power is off check resistan...

Page 140: ...er to the gap to release the plastic snap and release the grille 14 1 5 Removing Outdoor Fan 1 Remove the air outlet grille according to 14 1 4 2 Remove the hex nut from the motor shaft To ease the removal use rubber hammer to hit on the hex nut while pulling out the fan NOTES for re assemble the fan 1 Insert the skidding protection part of fan boss in accordance with the cutting part of the motor...

Page 141: ...oor Fan Motor 14 1 7 Removing Reversing Valve coil 1 Remove the service front panel according to 14 1 1 2 Check to ensure that LEDs and display board are OFF 3 Disconnect the RV connector from the main board 4 Remove the RV wires from the cable holders along the electronics box 5 Remove the fixing screw from the reversing valve coil and take the coil out Removing Reversing Valve coil 14 1 8 Removi...

Page 142: ...ording to 4 1 1 3 Remove the side and top panels according to 14 1 2 14 1 3 4 Check to ensure that LEDs and display board are OFF 5 Take out the insulation surrounding the compressor and the cover 6 Remove the compressor electrical cover Use flat screw driver if required 7 Remove the compressor wires from the terminals 8 Remove the compressor wires from the cable holders along the partition and se...

Page 143: ...e housing while pulling the thermistor Notes for re assemble the thermistor 1 Make sure the spring is inserted first and is facing the tube to be attached to 2 hold the thermistor wires to the tube with nylon tie holding both the wires and the protective sleeve 14 1 12 Removing Outdoor Air Thermistor 1 Remove the service front panel according to 14 1 1 2 Remove the top panel according to 14 1 2 3 ...

Page 144: ...tors from the main board 5 Squeeze the 8 spacers head with Long Nose Pliers and pull out the board Note It might be easier to remove the main board panel first and than pull out the board from its spacers Notes for re assemble the main board 1 Make sure to connect all the connectors into the right locations If incorrectly connected malfunction or damage to the electrical parts may occur 2 Hold the...

Page 145: ...d 14 1 2 2 Check to ensure that LEDs and display board are OFF 3 Disconnect the following connectors from the main board RV thermistors 4 HPS LPS and EEVs 4 Un plug the compressor electrical wire 5 Un plug the chock wires 6 Remove the screws fixing the electrical box to the front fan panel the partition and the side cover 7 Pull up the box Notes for re assemble the Electrical assembly 1 Make sure ...

Page 146: ...k cover to the heat sink 14 1 15 32 YBD042 H11 YBD 060 H11 YAD036 042 060H13 1 Remove the electrical assy according to 14 1 14 3 2 Remove the screws fixing the main board panel to the assy and take the panel out 3 Remove the screws fixing the filter panel to the assy and take the panel out 4 Disconnect all the wires from the driver terminals and the communication connector 5 Remove the screws fixi...

Page 147: ...14 1 14 3 2 Remove the capacitor wires from the board 3 Squeeze the 6 spacers head with Long Nose Pliers and pull out the board Note to re assemble the capacitor board Capacitors has polarity and check to ensure each terminal before connecting 14 1 18 Removing Line Filter Board 14 1 18 1 YBD036 H11 1 Perform the driver module removal procedure in 14 1 15 3 2 Open driver assembly cover 3 Release al...

Page 148: ...mbly Remote Access In cases of hard access to control assembly it is made possible to release the assembly from the indoor unit chassis 1 Remove the 4 fixing screws and relocate the Electronics assembly 14 2 2 Removing Electronics Assembly 1 Remove the 2 fixing screws and take out the cover 2 Disconnect all connectors and wires from the Electronics Board 3 Remove the 3 fixing screws and take out t...

Page 149: ...es holding the motor cable 3 Remove the 3 fixing screws and take out the Fan assembly 14 2 6 Removing Fan Mottor 1 Remove the Fan Assembly according to 14 2 5 2 Remove the hex nut and the spring washer from the motor shaft 3 Remove the 3 fixing hex nuts and the spring washers that connect the legs support to fan house and take out the motor with the 3 legs 4 Remove the 6 fixing screw and nuts that...

Page 150: ...ate the fan house 3 Remove the hex nut and the spring washer from the motor shaft and take out the fan 14 2 8 Removing motor capacitor 1 Disconnect the tab connections from the to be capacitor 2 Remove the nut holding the capacitor to be holder Removing Fan Motor Removing Fan Removing Capacitor 14 2 6 Removing Fan Motor 14 2 7 Removing Fan ...

Page 151: ...nd is facing the tube to be attached to Hold the thermistor wires to the tube with nylon tie holding both the wires and the protective sleeve 14 2 10 Removing Float Switch 1 Disconnect the wire to wire float switch connector inside the unit 2 Cut the nylon ties holding the wires to the pipes or chassis 3 Remove the screw holding the switch holder to the unit chassis 4 Use two open spanners to remo...

Page 152: ...ISTS SM DLSDCI 3 A 1 GB 15 EXPLODED VIEWS AND SPARE PARTS LIST 3 28 18 29 17 11 3a 53 6 1 2 5 30 26 9 4 7 DNG 45 DCI 125 Only 13 16 8 7a 10 19a 19b 15 1 Indoor Units DLS 18 24 30 30 43 DCI Exploded View 15 1 1 Outdoor Unit General Assembly ...

Page 153: ...15 2 EXPLODED VIEWS AND SPARE PARTS LISTS SM DLSDCI 3 A 1 GB ...

Page 154: ...V P2 1 16 467200035R Remote Control RC7 LB White 1 8 467300314R Ducted Display Airwell 1 9a 473008 Motor DNG 18 24 5 6DCI 1 30 473212 Water Pump Support DNG 37 45 1 2 473215 Float Support New DNG Erlang 1 11 473248 Air Filter Frame Assy DNG 18 30 1 12 473250 Motor Leg Assy DNG 3 9b 473300 Centrifugal Fan DNG 300 100 1 28 473415 Electrical Cover DNG DCI 1 29 473416 Electrical Base Panel DNG DCI 1 5...

Page 155: ...450V P2 1 16 467200035R Remote Control RC7 LB White 1 8 467300314R Ducted Display Airwell 1 9a 473007 Motor DNG 30 7 8DCI 1 30 473212 Water Pump Support DNG 37 45 1 2 473215 Float Support New DNG Erlang 1 11 473248 Air Filter Frame Assy DNG 18 30 1 12 473250 Motor Leg Assy DNG 3 9b 473300 Centrifugal Fan DNG 300 100 1 28 473415 Electrical Cover DNG DCI 1 29 473416 Electrical Base Panel DNG DCI 1 5...

Page 156: ...0V P2 1 16 467200035R Remote Control RC7 LB White 1 8 467300314R Ducted Display Airwell 1 9a 473007 Motor DNG 30 7 8DCI 1 30 473212 Water Pump Support DNG 37 45 1 2 473215 Float Support New DNG Erlang 1 11 473248 Air Filter Frame Assy DNG 18 30 1 12 473250 Motor Leg Assy DNG 3 9b 473300 Centrifugal Fan DNG 300 100 1 28 473415 Electrical Cover DNG DCI 1 29 473416 Electrical Base Panel DNG DCI 1 5 4...

Page 157: ...467200035R Remote Control RC7 LB White 1 8 467300314R Ducted Display Airwell 1 9a 473006 Motor DNG 137 44DCI 1 30 473212 Water Pump Support DNG 37 45 1 2 473215 Float Support New DNG Erlang 1 6 473245 Coil Support DNG 37 1 11 473249 Air Filter Frame Assy DNG 37 44 1 12 473250 Motor Leg Assy DNG 3 9b 473301 Centrifugal Fan DNG 300 130 1 28 473415 Electrical Cover DNG DCI 1 29 473416 Electrical Base...

Page 158: ... 8mF 450V P2 1 16 467200035R Remote Control RC7 LB White 1 8 467300314R Ducted Display Airwell 1 9a 473006 Motor DNG 37 44DCI 1 30 473212 Water Pump Support DNG 37 45 1 2 473215 Float Support New DNG Erlang 1 11 473249 Air Filter Frame Assy DNG 37 1 12 473250 Motor Leg Assy DNG 3 9b 473301 Centrifugal Fan DNG 300 130 1 28 473415 Electrical Cover DNG DCI 1 29 473416 Electrical Base Panel DNG DCI 1 ...

Page 159: ...PLODED VIEWS AND SPARE PARTS LISTS SM DLSDCI 3 A 1 GB 15 2 Outdoor Units YBDE 018 H11 Exploded View 15 2 1 Outdoor Unit General Assembly 5 11 10 1 7 31 12 9 8 13 6 3 2 46 14 23 4 893437 OU7 DCI 22 18 47 65 71 ...

Page 160: ...15 9 EXPLODED VIEWS AND SPARE PARTS LISTS SM DLSDCI 3 A 1 GB 15 2 2 Outdoor Unit Parts Assembly 43b 14 43 43a 70 17 16 50 42 21 69 33 39 33 31 50 51 52 19 ...

Page 161: ... 22 DCI 1 31 426705 Controller Assy OU7 DCI 1 21 426793 Compressor Wiring 1 46 426798 PFC Chock 1PH DCI50 1 70 426903 Terminal Cover Compressor GMCC 1 10 433281 Side Guard OU7 24 1 3 436357 Small Electrical Cover OU 1 11 436358 OU Leading Handle 1 1 437045 Upper Cover EL13 OU Large 1 12 439342 Motor Support OU7 1 4 439357 Front Cover OU7 1 23 4399281 Outlet Plastic Ring OU7 8 12 1 18 442007 Capaci...

Page 162: ...PLODED VIEWS AND SPARE PARTS LISTS SM DLSDCI 3 A 1 GB 5 11 10 1 7 45 12 9 8 13 6 3 2 46 22 14 23 4 893438 OU7 DCI 30 18 47 65 71 15 3 Outdoor Unit YBDE 024 H11 Exploded View 15 3 1 Outdoor Unit General Assembly ...

Page 163: ...15 12 EXPLODED VIEWS AND SPARE PARTS LISTS SM DLSDCI 3 A 1 GB 43b 14 43 43a 70 16 17 50 42 21 39 69 33 33 53 50 19 52 51 31 15 3 2 Outdoor Unit Parts Assembly ...

Page 164: ...0 DCI 1 31 426705 Controller Assy OU7 DCI 1 21 426793 Compressor Wiring 1 53 426794 OU7 DCI Motor Wiring 1 46 426798 PFC Chock 1PH DCI50 1 70 426903 Terminal Cover Compressor GMCC 1 10 433281 Side Guard OU7 24 1 3 436357 Small Electrical Cover OU 1 11 436358 OU Leading Handle 1 1 437045 Upper Cover EL13 OU Large 1 12 439342 Motor Support OU7 1 4 439357 Front Cover OU7 1 23 4399281 Outlet Plastic R...

Page 165: ...15 14 EXPLODED VIEWS AND SPARE PARTS LISTS SM DLSDCI 3 A 1 GB 15 4 Outdoor Unit YBDE 030 H11 Exploded View 15 4 1 Outdoor Unit General Assembly 12 7 9 10 11 2 3 28 31 6 14 22 4 5 23 8 12a 1 45 46 15 ...

Page 166: ...15 15 EXPLODED VIEWS AND SPARE PARTS LISTS SM DLSDCI 3 A 1 GB 15 4 2 Outdoor Unit Parts Assembly 43a 14 43 43b 70 21 39 40 16 33 17 69 50 42 68 71 65 31 51 45 52 19 ...

Page 167: ...sy OU8 DCI 1 15 426579 Suction Tube Assy OU8 DCI 1 17 426581 4 Way Valve Tube Assembly 1 69 426589 Nipple 3 8 Assy OU8 DCI 1 45 426706 Controller Assy OU8 DCI 1 46 426716 PFC Chock DCI80 1 31 426740 Filter Board Assy OU8 DCI 1 12 433707 Motor Support Bracket ou8 2r 1 3 436357 Small Electrical Cover OU 1 11 436358 OU Leading Handle 1 1 437045 Upper Cover EL13 OU Large 1 28 439656 Side Cover OU8 10 ...

Page 168: ...15 17 EXPLODED VIEWS AND SPARE PARTS LISTS SM DLSDCI 3 A 1 GB 15 5 Outdoor Unit YBD 036 H11 Exploded View 15 5 1 Outdoor Unit General Assembly 12b 12c 2 3 26 28 7 1 31 14 5 23 10 11 8 9 12a 12 4 6 46 ...

Page 169: ...15 18 EXPLODED VIEWS AND SPARE PARTS LISTS SM DLSDCI 3 A 1 GB 15 5 2 Outdoor Unit Parts Assembly 22 15 38 14 43 43b 43a 70 37 16 41 40 33 39 21 69 50 42 ...

Page 170: ...15 19 EXPLODED VIEWS AND SPARE PARTS LISTS SM DLSDCI 3 A 1 GB 15 5 3 Outdoor Unit Electronics Assembly 31 48 71 45 45a 72 55 34 47 65 50 52 54 53 51 61 19b 19a 33 64 ...

Page 171: ...64 Cable Indoor Input With 10A Fu 1 61 416774 Cable ODUC Controller Input 1 65 416910 Cable Holder 7 65 416910 Cable Holder 8 2 417222 Side Panel OU10 HP 1 10 417223 Side Net Panel OU10 1 46 417715 PFC Chock 4HP DCR 1 38 417742 LP Switch 0 15 0 2 Mpa 1 53 417781 Cable Driver Communication 1 13 425216 Accumulator Support CINCO 1 16 425506 4 Way Valve Tube Assembly 1 42 425517 EEV Assembly OU20 4HP ...

Page 172: ... SM DLSDCI 3 A 1 GB 15 6 Outdoor Unit YBD042 YBD060 H11 Exploded View 15 6 1 Outdoor Unit General Assembly EXPLODED VIEWS AND SPARE PARTS LISTS 15 12 OUTDOOR UNIT YBD042 YBD060 H11 EXPLODED VIEW 11 10 1 12 7b 7a 31 3 2 26 5 4 23 6 4a 26 8 9 46 ...

Page 173: ...ED VIEWS AND SPARE PARTS LISTS SM DLSDCI 3 A 1 GB 15 6 2 Outdoor Unit Parts Assembly 15 18 EXPLODED VIEWS AND SPARE PARTS LISTS SM DLSDCI 2 A 4 GB 15 12 1 Outdoor Unit Tubing Assembly 42 39 69 22 14 70 43 16 40 37 ...

Page 174: ...ISTS SM DLSDCI 3 A 1 GB 15 6 3 Outdoor Unit Electronics Assembly 15 19 EXPLODED VIEWS AND SPARE PARTS LISTS SM DLSDCI 2 A 4 GB 15 12 2 Outdoor Unit Electronics Assembly 49 68 65 34 45 64 55 48 47 71 61 54 50 52 33 51 19a 19b 61 53 54 21 66 ...

Page 175: ...SUCTION ACCUMULATOR 5 x 3 4 1 23 4399281 OUTLET PLASTIC RING OU7 8 12 2 26 436352 RAISING HANDLE OU10 2 31 426701 Controller Assembly 1 PHASE 6HP DC 1 34 414713 DCI 4 5 6HP ODU Main Board ASSEMBLY 1 37 416740 HP Switch 4 2 3 7 MPa g VI 1 39 455873 SERVICE VALVE ASSY 3 4F 3 WAY 1 40 460431 OIL SEPARATOR L210 R410A 1 42 426502 EEV Assembly OU12 4 5HP DCI 1 43 416602 COMPRESSOR INSULATION DCI 4 5H 1 ...

Page 176: ...15 25 EXPLODED VIEWS AND SPARE PARTS LISTS SM DLSDCI 3 A 1 GB 15 7 Outdoor Unit YAD 036 042 H13 Exploded View 15 7 1 Outdoor Unit General Assembly 11 10 1 12 7a 31 9 6 4 5 26 4a 26 2 7b 3 8 46 79 23 ...

Page 177: ...15 26 EXPLODED VIEWS AND SPARE PARTS LISTS SM DLSDCI 3 A 1 GB 15 7 2 Outdoor Unit Parts Assembly 42 69 39 43 37 40 38 22 70 14 16 21 ...

Page 178: ...15 27 EXPLODED VIEWS AND SPARE PARTS LISTS SM DLSDCI 3 A 1 GB 15 7 3 Outdoor Unit Electronics Assembly 49 71 68 65 34 61 33 51 19a 19b 52 50 53 54 64 45 54 61 47 48 55 78 76 77 53 21a 31 ...

Page 179: ... RING OU7 8 12 2 26 436352 RAISING HANDLE OU10 2 31 426702 Controller Assy 3Phase DCR 1 33 442466 VALVE COIL L700 MOLEX SANHUA 1 34 426719 ODUC ASSY 4 6HP 3PH DCR 467300 1 37 416740 HP Switch 4 2 3 7 Mpa g VI 1 38 417742 LP Switch 0 15 0 2 Mpa g 1 39 455877 SERVICE VALVE ASSY 5 8F 3 WAY 1 40 460431 OIL SEPARATOR L210 R410A 1 42 426286 EEV Assembly OU12 4 5HP 3PH 1 43 426653 Compressor Insulation A...

Page 180: ...C RING OU7 8 12 2 26 436352 RAISING HANDLE OU10 2 31 426702 Controller Assy 3Phase DCR 1 33 442466 VALVE COIL L700 MOLEX SANHUA 1 34 426719 ODUC ASSY 4 6HP 3PH DCR 467300 1 37 416740 HP Switch 4 2 3 7 Mpa g VI 1 38 417742 LP Switch 0 15 0 2 Mpa g 1 39 455873 SERVICE VALVE ASSY 3 4F 3 WAY 1 40 460431 OIL SEPARATOR L210 R410A 1 42 426286 EEV Assembly OU12 4 5HP 3PH 1 43 426653 Compressor Insulation ...

Page 181: ...Base Heater PN 439878 Check the installation manual for further information The kit includes 1 One 70W PT heating element 2 One Heater holder 3 Two magnets for assemble of heater to outdoor base 4 4 Strips Instructions 1 Open the outdoor unit electrical cover and service panel 2 Connect the base heater wires to connections marked as BH on the main controller refer to figure 1 3 Route the wires int...

Page 182: ...PART LIST 16 4 Cranck Case Heater PN 190443 Check the installation manual for further information The kit includes 1 One 50W heating element 2 One spring holder Instructions 1 Open the outdoor unit electrical cover and service panel 2 Remove the compressor insulation layers 3 Locate the heater around the compressor and close with the spring according to figure 1 4 Route the wires into the cable ho...

Page 183: ...17 1 APPENDIX A SM DLSDCI 3 A 1 GB APPENDIX A INSTALLATION AND OPERATION MANUALS INFRARED REMOTE CONTROL RECEIVER OPERATION MANUAL RC 3 OPERATION MANUAL RC 4 OPERATION MANUAL RC 7 ...

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Airwell DLS 30 DCI, Service Manual

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