ahlmann AS 210, Operating Instructions Manual

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6.2 9.1 11.1 11.2 11.1 1.4 1.2/1.3 1.5/1.6
3.1/3.2/3.3/3.4/6.3/10.1 5.1 5.2 6.1 4.1/4.2 6.1 5.1 5.2 2.1/2.2/2.3/2.4/6.3/10.1
7.1/7.2/7.3
1.1
11.1
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Item Designation Specification Viscosity Filling amount
1 Motor oil ACEA-E3 = API-CG-4/CH-4 Acc. to manufacturer approx. 14 l with oil filter
2.2 Transm. oil with LS additive MIL-L-2105 D = API-GL5-6-LS SAE 85 W 90-LS approx.15l
2.4 Transm. oil with LS additive MIL-L-2105 D = API-GL5-6-LS SAE 85 W 90-LS approx. 2 x 5 l
3.2 Transm. oil with LS additive MIL-L-2105 D = API-GL5-6-LS SAE 85 W 90-LS approx. 15 l
3.4 Transm. oil with LS additive MIL-L-2105 D = API-GL5-6-LS SAE 85 W 90-LS approx. 2 x 5 l
4.2 Transm. oil General Motors ATF type DEXRON II ATF 22 SAE 75 W approx. 5.2 l (upper compartment)
approx. 4.3 l (lower compartment)
7.3 Hydraulic oil DIN 51524 - HVLP 46 ISO VG 46, VI > 180 approx. 230 l
8 Grease DIN 51825 - KPF 1/2 N-20 as required
9 Distilled water as required
Maintenance points
1 Engine
1.1 Maintenance acc. to manufacturer’s regulations (open left and right engine flaps)
Dry air filter system:
1.2 Check maintenance display (open left engine flap)
1.3 Maintain/replace filter element / safety cartridge
1.4 Check cooler and clean if necessary
1.5 Check coolant level, top off if necessary
1.6 Check anti-freeze, top off if necessary
2 Rear axle
2.1 Check axis transmission oil level (check plug)
2.2 Change axis transmission oil
2.3 Check planetary gear transmission oil level (check plug)
2.4 Change planetary gear oil
3 Front axle
3.1 Check axis transmission oil level (check plug)
3.2 Change axis transmission oil
3.3 Check planetary gear transmission oil level (check plug)
3.4 Change planetary gear oil
4 2-gear distribution gear
4.1 Check distribution gear oil level (check plug)
4.2 Change distribution gear oil
5 Wheels and tyres
5.1 Check air pressure
5.2 Check fastening of wheel nuts (550 Nm)
6 Cardan shafts / ball bearing ring / axes
6.1 Check fastening of cardan shafts (115 Nm)
6.2 Check fastening of ball bearing rings (610 Nm)
6.3 Check fastening of axles (385 Nm)
7 Hydraulic systems
7.1 Replace filter inserts, observe electr. control lamp
7.2 Oil level check (view glass)
7.3 Oil change
8 Grease points, indicated in red
9 Batteries Opening the lid is prohibited!
9.1 Visual check (cleanness / battery terminals)
10 Brake systems
10.1 Service and parking brake:
Function test before starting work
10.2 Check parking brake, adjust if necessary
11 Lighting system / fresh air filter
11.1 Function test before starting work
11.2 Maintaining/replacing the fresh air filter
Grease points (indicated in red)
1. Lubricate bolts every 10 operating hours with grease
(DIN 51825 - KPF 1/2 N-20).
2. Lubricate glide points as required and always after cleaning
using grease (DIN 51825 - KPF 1/2 N-20).
Oil lubrication points
3. Use MIL-L-2104 C engine oil to lubricate the joints and
deflection levers every 50 operating hours.
Optional equipment: Biodegradable hydraulic oil
4. Ester-based synthetic hydraulic oil, viscosity class
ISO VG 46 VI > 180
CAUTION ! The service brake must be
operated with mineral oil only!
Key to symbols
First oil change, first filter replacement
First check; eliminate any determined problems
Check; eliminate any determined problems
Change
The markings, filling and check plugs are binding
Refer to operating instructions
Caution!
When carrying out maintenance work, heed the accident
prevention regulations!
10 50
500
1500
Item
Every x operating hours Max. permissible intervals or
shorter (depending on use)
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GB
8-1 S200/S201/Z200
8 Maintenance (Maintenance Plan)