AFINIA LABEL DLP-2100 User Manual Download Page 4 | Manualshive

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Media problems ...................................................................................................................................... 28
Registration problems ............................................................................................................................. 29
Cutting problems .................................................................................................................................... 29
Electrical problems.................................................................................................................................. 30

Maintenance ............................................................................................................................................... 31

Maintenance Schedules .......................................................................................................................... 31

Buying Die Plates ......................................................................................................................................... 32

What and how to order .......................................................................................................................... 32
Magnetic Cylinder Information ............................................................................................................... 33

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Summary of Contents for DLP-2100

Page 1: ...DLP 2100 Digital Label Press User Manual Version 1 0 DLP 2100 Digital Label Press...

Page 2: ...allowing for fast accurate die cutting of any shape including perforations The DLP 2100 can also convert stock to blank labels ready for printing With a flexible die it s possible to convert blank lab...

Page 3: ...2 Program Run Screen 12 Settings Screen 14 Manual Screen 14 Parameters Screen 14 Diagnostics Screen 14 Loading media 15 Adjusting the Guide Collars 16 Using the splicing table 17 Adjusting mark sensor...

Page 4: ...edia problems 28 Registration problems 29 Cutting problems 29 Electrical problems 30 Maintenance 31 Maintenance Schedules 31 Buying Die Plates 32 What and how to order 32 Magnetic Cylinder Information...

Page 5: ...ol ensures the DLP 2100 will produce high quality accurate labels When combined with back slitters post slitters dual output mandrels for easy finished roll separation and an easy to navigate touchscr...

Page 6: ...r Liner removal included for use with high quality liner supported laminate Max Laminate OD 11 280 mm Registration Sensor Laser Registration 0 01 0 3mm Registration Sensor Adjustment 9 230 mm x 12 304...

Page 7: ...above the bottom of the wheel this will allow you to roll the DLP 2100 to the operating location b The two center supports will have feet already attached 6 Move the DLP 2100 away from the crate base...

Page 8: ...and clean with a mild solvent if required The DLP 2100 is supplied with pre set maximum roller settings If the machine is supplied with no roller pressure simply rotate each arm clockwise until it st...

Page 9: ...ponents Caution Do not proceed until you have a good understanding of the major components of your machine and their locations Do not attempt to start or run the DLP 2100 before reading the instructio...

Page 10: ...ed by authorized technicians only DRIVE BELTS These are inside the back cover If the back cover is open ensure that hands hair or clothing cannot be caught in the drive belts NIP ROLLERS The orange ro...

Page 11: ...2100 Once the Control Panel on the front of the DLP 2100 boots up touch Start and follow the on screen instructions to complete the power up process see next page Caution Do not proceed until you have...

Page 12: ...un Screen The Program Run screen also referred to as the Main screen is where most operation occurs Cycle Count Indicates how many times the die has cut This number does not include cuts made during m...

Page 13: ...Home Cycle Touch this button if the message below the button line says Machine needs Homing to sync with the registration marks This is necessary after an Emergency Stop at a splice point or if the re...

Page 14: ...y touching the 6 sec or 12 sec buttons Infeed Outfeed Speed The Infeed and Outfeed speed settings can be changed if necessary It is not recommended that these speeds be changed unless issues are occur...

Page 15: ...the machine Simply pause or stop the printer to stop the unwinder and the DLP 2100 converter It is also important that the speed of the printer not exceed the speed of the DLP 2100 converter If the pr...

Page 16: ...o be repositioned 2 Position the collar so it is just out of contact with the media a Do not position the collars closer together than the width of your media 3 Tighten set screw to hold collar in pla...

Page 17: ...and as smoothly as possible 10 If laminate is not being applied place another piece of tape across the top of the splice if laminate is being applied the top tape is not required 11 Lift both locking...

Page 18: ...he Main screen 6 Verify that you have enough slack between the printer and the press to perform at least two full cuts a Print more labels if needed 7 Touch the Home cycle button TIP If you do not adj...

Page 19: ...path should be used see Loading media on page 15 1 Touch the Settings button on the main screen 2 The Registration button will show the current setting touch the button to toggle the setting to Off 3...

Page 20: ...r 4 Touch the Manual button in the main screen then touch and hold the button labeled Cylinder Feed Rollers while keeping the waste taut 5 Lead the waste around the idle roller and up to the core on t...

Page 21: ...minate follow the path in the bottom image below releasing the laminate backing and threading it to the laminate waste mandrel brown line 4 Attach the laminate neatly and squarely to your media 5 Test...

Page 22: ...essure The paper clutch must be used It should create a firm tension on the printed media between the paper clutch and the laminating rollers Without a good tension in this area the web may drift from...

Page 23: ...with the printed media a If the die plate isn t aligned with the cylinder line cutting will be skewed b Allow only the top edge of the die plate to contact the magnetic cylinder until the top edge and...

Page 24: ...move and re attach the die plate 12 Once the die is aligned and the cut is positioned you are ready to begin cutting Removing plates Use these instructions to remove a cutting plate from your magnetic...

Page 25: ...ft side of the back slitter 3 Reposition the back slitter and tighten the thumbscrew on the left side 4 Tighten the thumbscrew on the right to increase the pressure on the rotary blade 5 Apply only en...

Page 26: ...t of the adjustment knob will move the knives away from the operator Remove and reverse blades if they become dull Replacement blades are supplied When not in use slide and lock the knives out of the...

Page 27: ...sizing and alignment o The example below shows a die that is 2 across 2 up The blue guidelines in the artwork split the screen area into four quadrants one for each individual label For full bleed la...

Page 28: ...or possibly change the orientation of your cutting die to make stripping easier My cores are slipping on the mandrel Do not use cores with a wall thickness less than 3mm My machine will not start whe...

Page 29: ...paper through to rectify this problem Cutting problems Some of my labels between the marks are cut and some are not You may need to increase your die stroke as it may not be long enough to cut the who...

Page 30: ...re is no display on the screen Is your machine plugged in Is your machine switched on Is there power to the wall socket If so check the fuse inside the power supply where the plug goes into the machin...

Page 31: ...op of oil to each of the clutch adjustment know threads Apply a drop of oil to the thread of the paper carriage adjustment knob Apply a drop of oil to each of the brass roller carriage ends Apply a dr...

Page 32: ...order if you do not have specifics on the label material You will see from this example that the following are required when ordering a die Label size Number across and around Gaps between labels acro...

Page 33: ...Magnetic Cylinder Information...

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