AETNAGROUP Robopac Rotoplat 3000LD Instructions For Use Manual Download

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9101

0104

.fm

IDM

English

Use and maintenance manual

Bookle

GENERAL AND SAFETY INFORMATION

1) TITLE PAGE

: indicates the model and

commercial description of the machine

including the publishing identification

information.

5) FUNCTIONAL UNITS

: booklets containing all

the technical-functional information of each unit
installed on the machine.

4) GENERAL MACHINE DESCRIPTION

booklet where the main principles,
manufacturing philosophies and base machine
functions are described.

3) GENERAL INFORMATION AND SAFETY

booklet containing general and safety
information.

2) GENERAL CONTENTS

: refers to all

installable units. Some of these may be

missing from the machine configuration.

structure of the instructions manual

IDM-125.63A Ec.0

IDM-29115513700.tif

composition of the first page of every booklet

booklet title

booklet descriptive

contents

booklet edition

booklet identification number

language translated

Summary of Contents for Robopac Rotoplat 3000LD

Page 1: ...INSTRUCTIONS FOR USE 8720 7 5 33 1 0 1 7 78517 Serial number ENGLISH 52723 7 L 6109050100 ...

Page 2: ...AL INDEX GENERAL AND SAFETY INFORMATION BASIC MACHINE ASSEMBLY REEL HOLDER CARRIAGE ASSEMBLY CLAMP ASSEMBLY CUTTER ASSEMBLY SHEET INSERTER ASSEMBLY PRESSER ASSEMBLY BRUSHING ASSEMBLY PRODUCT HANDLING ASSEMBLY 1 2 3 4 5 6 7 8 9 ...

Page 3: ...ical communications Forlì Texts may be partially or totally reproduced if the author is cited GENERAL AND SAFETY INFORMATION 2 ANALYTICAL INDEX 2 A Aim of the manual 2 Attached documentation 4 G General safety warnings 5 Glossary and terminology 4 I Information and safety signals 9 Instructions manual consultation mode 2 M Manufacturer and machine identification 4 Modes of requesting for assistanc...

Page 4: ...vailable in the event consultation is required The manufacturer reserves the right to carry out modifications without obligation of pri or notice To better stress the importance of some passages or to indicate important specifica tions symbols whose meanings are described as follows have been adopted Danger Warning Indicates critically dangerous situations that if neglected can result in serious p...

Page 5: ...ERAL MACHINE DESCRIPTION booklet where the main principles manufacturing philosophies and base machine functions are described 3 GENERAL INFORMATION AND SAFETY booklet containing general and safety information 2 GENERAL CONTENTS refers to all installable units Some of these may be missing from the machine configuration structure of the instructions manual IDM 125 63AEc 0 IDM 29115513700 tif compos...

Page 6: ...est regarding the machine please indicate the data found on the identification plate the approximate hours of use and the type of fault de tected For any information contact the manufacturer s service centre GLOSSARY AND TERMINOLOGY 2 Some recurring terms found within the manual are described in order to provide a more complete image of their meanings Operator a person trained authorised and chose...

Page 7: ...mation is to ad vise the users to use extreme caution to avoid risks However discretion is invaluable Safety is also in the hands of all the operators who interact with the machine Carefully read the instructions in this manual and those directly affixed on the ma chine especially those concerning safety Time dedicated to reading will prevent un pleasant accidents remembering what was supposed to ...

Page 8: ...sks for the operator and the persons directly involved SECURITY WARNINGS FOR USE AND FUNCTIONING 2 Before intervening inside the operating area of the machine and in particular on an operating unit which has variable heights use the manual controls to bring such unit down to the low position Access the operating area using the corresponding access doors moving guards The machine will stop in emerg...

Page 9: ...afety Replace worn out components with original spare parts Use oils and greases sug gested by the manufacturer All this will ensure machine functionality and the foreseen safety level Do not litter the environment with polluting material perform disposal according to the pertinent laws in force SAFETY WARNINGS FOR ELECTRICAL EQUIPMENT 2 The electronic equipment has been designed and built accordi...

Page 10: ...elating to environmental impact To this purpose the manufacturer supplies some indications that will have to be con sidered by all the personnel authorized to interact with the machine during its foreseen life to prevent environmental impact All packing elements are to be disposed of according to the ruling laws in the country where it is used The film sealing and shrinking phases can produce low ...

Page 11: ...mb but use suitable means to reach the high zones Electrical shock danger do not access within elements under tension Danger of arms cutting Do not put hands inside the cutting unit Body crushing hazard do not linger in the machine operating area Information signal indicate the location of the safety devices Danger of arms crushing Do not put your hands inside the moving organs No transit prohibit...

Page 12: ...not use water to extinguish fires Information signal It shows the hooking points for chain lifting Information signal It shows the insertion points for the lifting forks Information lift the reel using suitable lifting apparatus Grounding signal indicates the grounding and or equipotential circuit connection point ...

Page 13: ...of the electrical devices 6 E Electrical connections 16 Emergency stop and restart 23 F Fastening the machine 14 H Handling and installation recommendations 9 Handling and lifting 11 I Installation environment characteristics 12 Installation equipment 12 Installation phases 13 L Lubricant table 27 Lubrication point diagram 26 M Machine disposal 30 Machine general description 2 Machine testing 17 M...

Page 14: ...d to the elements is strictly forbidden This machine does not require the constant presence of the operator It is sufficient to check functionality and if necessary perform the eventual adjust ments and replace the exhausted film spool The operator in addition to being suitably trained and informed on machine use must have the skills and knowledge appropriate for the type of work to be performed a...

Page 15: ... IDM English 3 Use and maintenance manual Booklet 2 Basic MACHINE ASSEMBLY 2 IDM 29145200100 tif F Electric cabinet E Cutting unit C Spool carriage unit D Clamp unit A Conveyor unit B Rotating table A Conveyor unit ...

Page 16: ... sec ond wrap When finished the rotating table stops Phase 3 clamp D closes and holds the edge of the film for the next wrapping cycle unit E cuts the film Phase 4 the roller conveyor transfers the pallet to the outfeed conveyor F This is where cycle ends and a new one starts SAFETY DEVICE DESCRIPTIONS 7 The figure shows the positioning of the devices on board of the machine A Main switch lockable...

Page 17: ...ts unauthorised access by stop ping machine functions F Pneumatic lock valve disconnects the machine from the main pneumatic power supply line It can be locked to prevent access by unauthorised personnel during ma chine adjustments and maintenance G Fall protection device it stops the fall of the reel carriage instantaneously in case of accidental breakage of the lifting chain IDM 29145200300 tif ...

Page 18: ...tes movement of the spool carriage D Micro switch detects the maximum accessible reel carriage height E Micro switch detects minimum accessible spool carriage height F Sensors detect table rotation phases G Sensors detects pallet presence and position Sensing device H Photocell detects pallet presence and position Important For further details consult the wiring diagram IDM 29145200400 tif C Gear ...

Page 19: ...tem pressure Rotate the knob to vary the pressure values indicated on the pressure gauge C Pressure switch detects the working pressure value when it lowers to minimum D Quick exhaust valve eliminates pneumatic pressure from the machine interior in the event of emergency stop E Solenoid valve drives the jet of air that fastens the cut film edge to the product Important For further details consult ...

Page 20: ...kstations those for accessing the machine and those for the product passage Consult the layout to identify the actual machine configuration A Operator s working area Area located near the control panel It must be kept free of encumbrances and must be large enough to ensure an adequate comfort for the operator according to the existing safety laws and regulations B Spool supply area Passage area to...

Page 21: ... Guards Assemblying instructions In case the outer safety guards are not supplied with the machine the person in charge of assemblying the machine will have to realize adequate protections as shown in the enclosed layout Important Before mapping out the coordinates for assemblying the machine it is neces sary to consider the operator workstation areas those for accessing the ma chine and those for...

Page 22: ...lify transport Some components are suitably packaged and protected All the necessary information for loading and unloading is found on the packaging During unpacking check the integ rity and exact quantity of compo nents Packaging material should be ap propriately disposed according to the laws in force TRANSPORT 15 The machine is normally shipped by road by rail by sea by air IDM 29115506000 tif ...

Page 23: ...sition of the load s centre of gravity Important If machine complexity and dimensions are considered handing installation fi nal inspection procedures and liabilities must be defined during contract nego tiations The person in charge of these operations must previously organise a safety plan to protect those directly involved and if necessary arrange train ing for the operators assigned to machine...

Page 24: ...force and must be suitable for the load being lifted INSTALLATION ENVIRONMENT CHARACTERISTICS 18 Environmental conditions should be taken into consideration when choosing the in stallation area in order to ensure easy and safe machine use To meet these condi tions please consider the following requisites 0 C 40 C room temperature A well lit and ventilated space with humidity complying with the wor...

Page 25: ...re mapping out the coordinates for assemblying the machine it is neces sary to consider the operator workstation areas those for accessing the ma chine and those for the passage of the product according to the existing rules for safety in the workplaces 3 Remove the locks of support feet from delivery platform B 4 Lift the machine as shown and position it in the area for installation 5 Insert the ...

Page 26: ...eration is completed FASTENING THE MACHINE 20 Upon completion of the assembly of the units and having checked that the various parts are level square parallel and at right angles as required fasten the body of the machine to the floor Depending on the characteristics of the flooring it may be necessary before position ing the machine to create foundations at the points of the various support legs ...

Page 27: ...If necessary insert metal plates C between the screws and the floor RECOMMENDATIONS FOR CONNECTIONS 21 Important Connections should be performed following the manufacturer s indications in the enclosed diagrams Personnel authorised to perform this operation must possess technical skills abilities and have acquired certified experience in the specific field and must perform connections professional...

Page 28: ... corresponding terminal N only when this connection is provided for Important Do not invert for any reason phase connections on the electric motors PNEUMATIC CONNECTIONS 23 For this operation proceed in the following way 1 Connect pneumatic pipe A to the fitting 2 Check that the valve B is in the OPEN position 3 Start pressure supply 4 Check that the pressure gauge C indicates at least 6 bar and u...

Page 29: ...g inspection tests improvements will be identified to inte grate the machine in the system where it is installed especially concerning safety conditions ADJUSTMENT RECOMMENDATIONS 25 Important Before performing any adjustments authorised personnel must activate all foreseen safety devices and evaluate the need to warn personnel working in the near vicinity In particular adequately mark the surroun...

Page 30: ...e machine in safe conditions 4 Use the register nuts A to adjust the chain B Important For correct adjustments use the nuts to the same degree To check chain tension use the method indicated in the illustration The result ing shift R should be 10 15 mm 5 Restart the machine in manual mode to check correct operations Caution Precaution Before restarting the machine make sure that no tools or materi...

Page 31: ...G 28 Important Accident frequency derived from machine use depends upon many factors that cannot always be foreseen and controlled Some accidents can depend upon unforeseeable environmental factors others depend especially upon the user s behaviour In addition to being authorised and appropriately informed on first use personnel must simulate some manoeuvres to identify the main commands and funct...

Page 32: ... on and off Pos O OFF power off Pos I ON power on C Emergency stop mushroom head button that immediately stops all machine working functions Press to stop the machine Rotate anticlockwise to reset D Luminous signal if present signals the operating conditions of the machine Green light automatic operation Red light emergency stop Orange light film breakage or finished E Warning horn signals the sta...

Page 33: ... normal stop mode C Reset button either to reset the machine before re starting it after an emergen cy stop or to re start the machine after a stop caused by a power supply interruption It allows to reset the barriers in case of activation of the barriers D Automatic manual cycle selector it selects the machine operating mode Barrier by pass icon position all machine controls are enabled in manual...

Page 34: ...n on the power supply 4 Place the reel of film onto the reel holder carriage see booklet 3 5 Lock the film in the clamp see booklet 4 6 Rotate selector D to Hand icon position 7 Press button C to reset the light sensitive barriers if available 8 Press button A to activate the power supply to the electric motors 9 Press button C The machine is set to the beginning of the working cycle 10 Rotate sel...

Page 35: ...pilot light goes on 2 Press button C to reset the machine 3 Press button A to reactivate the automatic cycle The button pilot light goes on After these operations the machine is operating in automatic mode EMERGENCY STOP AND RESTART 34 Proceed as indicated 1 Press the emergency button on the machine in conditions of imminent risk Machine operation stops immediately Caution Precaution If the stoppi...

Page 36: ...ecessity to adequately inform personnel operat ing in the near vicinity In particular confine the neighbouring areas to impede access to the devices that could if activated produce unexpected danger con ditions provoking hazards to personal safety and health After maintenance or repair and before turning on the machine check that there are no tools rags or other material in the areas nearby the mo...

Page 37: ... tension and adjust if necessary adjust See adjusting the roller conveyor chain Toothed thrust bearing General inspection Wash with solvent let it dry and lubricate See lubrication point diagram Electro pneumatic connector General inspection Clean the brushes and their seat with a compressed air jet Check efficiency Check for wear of the brushes and if necessary replace them Every 4000 hours Lifti...

Page 38: ...ed parts at the time and with the methods indicated 1 The reduction gears and gear motors can be lubricated with grease oil or with permanent lubrication Refilling and or change shall not be performed in case of permanently lubricated reduction gears and gear motors Key Smear with grease Pump grease Check lubricant level 1 IDM 29145201400 tif ...

Page 39: ...A OIL 460 IP SPARTAN EP 460 ESSO BLASIA 460 AGIP MOBILGEAR 634 MOBIL OMALA EP 460 SHELL ENERGOL GR XP 460 BP Grease TELESIA COMPOUND B IP Gear and worm gear motor STRUCTOVIS P LIQUID KLUBER TOTALCARTER SYOO TOTAL Synthetic oil TELESIA OIL 150 IP Gear and worm gear motor SYNTHESO D 220 EP KLUBER BLASIA S 220 AGIP Molybdenum disulphate grease Toothed thrust bearing Lithium grease Serie EP Lithium gr...

Page 40: ...rotating in the direction of the arrow and pressing up Hold down until all condensation is discharged 3 Close the valve A CLEAN FILTER 41 Proceed as indicated 1 Remove the sump A and dismantle the filter 2 Clean the filter with compressed air and wash it with petrol or trichloroethylene if necessary 3 Re assemble in reverse order IDM 29115303101 tif Container A Valve IDM 29115303201 tif A Filter s...

Page 41: ...original spare parts The manufacturer is not liable for damages to persons or parts caused by the use of non original parts and extraordinary operations that can modify safety requirements without express authorisation To request parts follow the indications found in the spare parts catalogue Carry out replacement and repair procedures according to the instructions sup plied by the manufacturer or...

Page 42: ... the chain to be replaced until the connection with the new one and disconnect the ends 9 Insert a link A to connect the new chain B 10 Make sure that the path matches the one shown in the figure 11 Adjust chain tension See adjusting the roller conveyor chain 12 Restart the machine in manual mode to check correct operations Caution Precaution Before restarting the machine make sure that no tools o...

Page 43: ...rs who interact with the machine IMPORTANT FOR SAFETY SPOOL CARRIAGE UNIT 2 ANALYTICAL INDEX 3 A Adjustment recommendations 5 C Change of the film pre stretch value 9 Control description 5 D Delivery terms 5 Description of the electrical devices 4 G General unit description 2 M Maintenance instructions 10 Maintenance period table 10 R Recommendations for use and functioning 5 Reel change 6 Replace...

Page 44: ...riage is equipped with driven pre stretch rolIers B that rotate with different peripheral speed The variation of the pre stretch value at preset values is obtained by simply replac ing ratios according to film s characteristics and packaging requirements The stretch effect on the film between the rollers before load wrapping in addition to reducing the section provides physical characteristics tha...

Page 45: ...aks after subjected to stretching Fs Yield load where stretching starts to increase without significant increases in load this load creates considerable film stretch without increasing the deformation force Film spool Film spool Pre stretch roller B Pre stretch roller B Roller idle C Roller idle C Roller idle Film A Film A Roller idle Roller idle Roller idle IDM 29156800200 pdf Film with adhesiven...

Page 46: ... for the variation of the mo tor s speed DESCRIPTION OF THE ELECTRICAL DEVICES 6 The illustration shows the position of the devices Photocell A detects the presence and the height of the load to be wrapped Sensor B it detects the film tensioning during wrapping and it enables the adjust ment of the speed of the pre stretch rollers In case of film breakage or end it enables also the machine stop El...

Page 47: ...DJUSTMENT RECOMMENDATIONS 9 Information The main unit functions do not require special adjustments by specialsed per sonnel except for the adjustments performed by the manufacturer during in spection RECOMMENDATIONS FOR USE AND FUNCTIONING 10 Only use the unit as foreseen by the manufacturer Improper use may cause personal safety and health hazards and economic damages CONTROL DESCRIPTION 11 All m...

Page 48: ...the access door to the operating area 4 Extract the key of selector 5 Only access the area by the specific door inter locked mobile guard Information The key must be kept by the person who carries out the intervention Caution Precaution At the end of the intervention the operator must check that the area is free of dangers and after closing the access door he she must insert the key into se lector...

Page 49: ...vent of reel depletion or film break the machine is automatically positioned in phase 2 Operate selector and open the access door to the operating area 3 Extract the key of selector 4 Only access the area by the specific door inter locked mobile guard Information The key must be kept by the person who carries out the intervention Caution Precaution At the end of the intervention the operator must ...

Page 50: ...e pallet Information The dotted line indicates the adhesive side of the spool 9 Fasten the end of the film to the clamp unit 10 Exit the spool loading area and close the access door The machine is now ready to be started with the automatic work cycle Film spool A Film spool A Film C Pre stretch roller D film core Support B IDM 29156800400 pdf Film spool Film spool Pre stretch roller B Pre stretch ...

Page 51: ...ver guard E 6 Replace toothed wheels Z1 Z2 according to the desired pre stretch percentage The table lists the pre stretch values obtainable with the proper transmission ratios Information Set pre stretching according to film resistance and quality to obtain low con sumption 7 Reassemble the guard E when finished 8 Start off machine to check correct operation Guard E Z1 Z2 IDM 29156800500 pdf Tabl...

Page 52: ...on the machine check that there are no tools rags or other material in the areas nearby the moving organs MAINTENANCE PERIOD TABLE 17 Information Keep the unit in maximum efficiency conditions by performing the routine main tenance operations foreseen by the manufacturer Good maintenance will lead to better performance long working life and constant upkeep of safety require ments Table 3 Maintenan...

Page 53: ...ent only use original spare parts The manufacturer is not liable for damages to persons or parts caused by the use of non original parts and extraordinary opera tions that can modify safety requirements without express authorisation To request parts follow the indications found in the spare parts catalogue Carry out replacement and repair procedures according to the instructions supplied by the ma...

Page 54: ......

Page 55: ...s also in the hands of all the operators who interact with the machine English F291040801 fm IDM Booklet 4 Clamp Assembly 2 page TECHNICAL INFORMATION GENERAL UNIT DESCRIPTION 2 ELECTRIC DEVICE DESCRIPTIONS 2 PNEUMATIC DEVICE DESCRIPTIONS 3 page ADJUSTMENT INFORMATION ADJUSTMENT INSTRUCTIONS 3 ADJUSTING THE POSITION OF THE CLAMPS 4 page OPERATING INSTRUCTIONS FILM INSERTION 4 page MAINTENANCE INFO...

Page 56: ...umatic double clamps for clamping the film The movement controls are built into the machine s control panel ELECTRIC DEVICE DESCRIPTIONS 1 Sensor detects the clamp in the closed position 2 Sensor detects the clamp in the open position Information For further details consult the wir ing diagram TECHNICAL INFORMATION IDM 29116100100 tif pneumatic cylinder structure Clamp jaws IDM 29116100200 tif 2 1...

Page 57: ...fore carrying out any adjusting intervention the authorized personnel must activate all the safety devices available and consider the possibility of informing the personnel working on the machine and that of the surrounding area In particular ade quately mark the surrounding areas and avoid ac cess to all devices that if activated could provoke dangerous unexpected conditions and risk to the safet...

Page 58: ...e the machine is delivered and is based on specific customer re quests On starting up the ma chine the first time this adjustment is performed again de pending on the actual wrapping requirements FILM INSERTION Proceed as follows 1 Select the manual cycle 2 Close the clamps 3 Unwind the film and insert it be tween the clamps 4 Now the machine is ready to begin the cycle OPERATING INSTRUCTIONS IDM ...

Page 59: ...roun ding areas and prevent access to all devices that could if activated cause unexpected personal sa fety hazards MAINTENANCE PERIOD TABLE LUBRICATION POINT DIAGRAM Lubricate the illustrated parts at the time and with the methods indicated Key Smear with grease MAINTENANCE INFORMATION Frequency Component Type of intervention Action See page 50 hours Clamp jaws Cleaning Clean with a cloth or air ...

Page 60: ...ither opens nor closes Clamp solenoid valve malfunc tion Check the voltage of the solenoid valve s coils Check the working efficiency of the pneumatic system see pneumatic dia gram Clamp cylinder magnetic sensors malfunction Check the working efficiency and the posi tion of the sensors PLC outputs Check the PLC output signals ...

Page 61: ...rators who interact with the machine English F291051100 fm IDM Booklet 5 CUTTER ASSEMBLY 2 page TECHNICAL INFORMATION GENERAL MACHINE DESCRIPTION 2 WORKING CYCLE 2 DESCRIPTION OF THE ELECTRICAL DEVICES 3 PNEUMATIC DEVICE DESCRIPTIONS 3 page ADJUSTMENT INFORMATION ADJUSTMENT INSTRUCTIONS 4 ADJUSTING THE CUTTING UNIT 4 page MAINTENANCE INFORMATION MAINTENANCE PERIOD TABLE 5 DIAGRAM OF LUBRICATION PO...

Page 62: ...eans of a pneumatic cylinder and leans itself to the pallet for the cutting operation TECHNICAL INFORMATION WORKING CYCLE Below are described the stages that make up the unit s operating cycle Stage 1 once wrapping cycle is completed clamp A closes blocks the film and the turntable stops Stage 2 the cutting unit B rotates until it touches the pallet C The resistance heats the wire and IDM 29124300...

Page 63: ...cle DESCRIPTION OF THE ELECTRICAL DEVICES 1 Sensor detects the unit position in the cutting phase 2 Sensor detects the unit position in the idle phase Information Refer to the wiring diagram for more information PNEUMATIC DEVICE DE SCRIPTIONS 1 Solenoid valve drives the pneu matic cylinder of the cutting unit Information Refer to the pneumatic diagram for more information IDM 29124300300 tif 2 1 I...

Page 64: ... the surrounding areas and avoid ac cess to all devices that if activated could provoke dangerous unexpected conditions and risk to the safety and health of persons ADJUSTING THE CUTTING UNIT Proceed as follows 1 Loosen the screws A 2 Adjust height of the cutting unit F so that pad B is centered respect to the film and tighten screws A 3 Loosen the screws C 4 Adjust length of arm D and lean the pa...

Page 65: ...llustrated parts at the time and with the methods indicated Key Pump in grease MAINTENANCE INFORMATION Frequency Component Type of intervention Action See page 40 hours Cutting wire Clean Clean with a cloth and thinner 200 hours Rotationbearings Grease Lubricate with a grease pump 5 Periodically Cutting wire Efficiency Check Replace 5 IDM 29124300500 tif ...

Page 66: ... repairs Follow the indications found in the spare parts catalogue to request spare parts Danger Warning Before performing any replacement operation di sconnect the power and pneumatic supply FAULTS Problem Causa Solution The wire does not cut and the nickel chromium wire does not heat Cutting wire solenoid valve mal function Check the voltage of the solenoid valve s coils Check the working effici...

Page 67: ...g wire B 3 Insert the new wire and make sure it is well taut 4 Reconnect the power cables and tighten the screws PAD REPLACEMENT Proceed as follows 1 Remove pad A from support B 2 Thoroughly clean the support with thinner 3 Spread new pad C with glue and fix it to the support B see figure IDM 29124300600 tif cable A cable A cutting wire B cutting wire B IDM 29124300700 tif pad C pad A support B su...

Page 68: ...Ver 1 0 26 04 2007 Operator Manual Rotating Table ...

Page 69: ...ng authorised and appropriately trained if necessary users upon first use should simulate some movements to identify controls and main functions Only perform the manufacturer s foreseen uses and do not tamper with any device to achieve performances other than those foreseen Before use make sure that all safety devices are correctly installed and in good working conditions In addition to meeting th...

Page 70: ...erates until it is in phase Press the AUTOMATIC START BUTTON to restart from this condition E OPEN DOOR REQUEST selector To stop the machine and permit operator access to the work area F MOTOR DRIVE button Button that electrically enables the machine It must be pressed after every emergency stop that cuts off the emergency circuit G RESET button Yellow button Restores initial cycle conditions afte...

Page 71: ...y button When pressed during machine operations all operating functions are stopped To return the machine to initial conditions press the reset button Avoid using the emergency buttons for normal machine stops K MS MAIN SWITCH Turns the main power supply on and off Lockable circuit breaker type switch that closes the electrical cabinet O Off power off I On power on L TOUCH SCREEN TERMINAL to displ...

Page 72: ...ge to run one of the following Edit text and values Sequential value adjustment Operating alternatives Enable function IMPORTANT Modifications are immediately effective and automatically saved Work parameters are saved in the selected program Editing text and values For this operation proceed as follows 1 Display the page with the demanded function 2 Press the key corresponding to the demanded fun...

Page 73: ...tem 2 Press the key PROG The MENU page is displayed 3 Press one of the ARROW keys until you select the function SET CONTRAST 4 Press the key A The CONTRAST page is displayed 5 Press the key ARROW UP to increase the contrast and the key ARROW DOWN to decrease it 6 Press the key ENTER to memorise the setting 7 Press the ESC key to exit the SETUP function ...

Page 74: ...ns are enabled These functions are automatically locked after three minutes of disuse WARNING there are three password levels Level 3 Only enables editing for time settings this password is factory set to 0000 Level 2 In addition to the parameters in the previous level program data settings can be modified in this level Factory set to 0001 Level 1 enables all operations and is the only level that ...

Page 75: ...n use C This icon indicates the machine operating mode and is found on all operator panel on the operator panel A description of the single icons is provided in the appendix D The bar in the centre of the page represents the machine conditions and is called the Current Program Bar the following information is summarised in this bar 1 CURRENT Program number 2 Wrapping type and inclusion if applicab...

Page 76: ...press the Bar again to open the Program Parameters window 2 From this window select the program to be edited by pressing key B 3 Press key C to open the parameter window for the program selected in point 2 4 Select the parameter to be edited wrapping wraps skirting time etc 5 Save settings by pressing key D at this point the operator can either edit another program or exit the Program settings pag...

Page 77: ... partial and can be reset at any time by pressing key B the TOTAL number of processed pallets which includes both wrapped and only transited pallets and the Number of Transited Pallets WARNING The information on this page is read only and can only be used for information purposes Only the Wrapped Pallet Counter can be reset 3 LANGUAGE CHANGE The display language can be changed from the Product Cou...

Page 78: ...ss key A to open the General Parameters page General parameters include all functional machine timers such as the Sealing timer Pallet Positioning Timer Film pull and Pre stretch adjustment etc The Sealing device can be INCLUDED or EXCLUDED from this page ...

Page 79: ...an only be accessed if the AUTOMATIC MANUAL machine key selector is in the Manual Right position and not Emergency condition is active Proceed as follows for this operation 1 From the Main page press key A to open the Manual Movements page Press key B or C to scroll the various manual pages icon D indicates the current manual control page Select the required manual icon and press the corresponding...

Page 80: ...start up 4 Select the required program 5 Rotate the key selector to the AUTOMATIC position 6 _ Press the AUTOMATIC CYCLE button IMPORTANT During the first wrapping cycles make sure products are correctly packaged and if necessary adjust the sealing skirting etc parameters WARNING Any program can be modified and the program for the next pallet can be set at any time To use a different program on th...

Page 81: ...e or is moving towards the centre of the machine or towards outfeed customer conveyor etc turn the key selector to MANUAL or run an Open Door Request Two different situations can be derived from an Open Door Request 1 During pallet wrapping an Open Door Request causes a controlled machine stop permitting the pallet in infeed or outfeed to complete transit 2 When a pallet is moving in INFEED or in ...

Page 82: ... the mushroom head Emergency button is pressed the Emergency circuit is cut off the same situation occurs after an Open Door Request or after the emergency barriers are triggered In all these circumstances operating conditions must be restored as indicated in the Automatic Cycle Start section ALARM DISPLAY In the event of faults during operations the machine automatically stops and the alarm icon ...

Page 83: ...S Manual controls page 3 Manual MACHINE controls icons Rotation 90 Rotation Reel carriage Up Down Rotoplat cutting Forward Rear Pressure Platen Up Down Pallet Lifter Up Down Signals the presence of an alarm that caused an anomalous machine stop Machine in Automatic cycle Machine in manual mode The machine is ready to move into Automatic mode General Reset ...

Page 84: ...ge Open Close Top lock clamp Open Close Top pull clamp Forward Rear Cut Top 5 Counter icons 6 Miscellaneous Icons N wrapped pallets N Transited pallets wrapped and unwrapped Cannot be reset N Transited pallets wrapped Can be reset Total N of wraps Rotation speed RPM Total Machine Work Time Reset button for Partial Counter ...

Page 85: ...PROGRAM Parameters Icons General Parameters Key Pallet Counters key Device Disabled Device Enabled Change Password A fault occurred press to display Alarm message New alarm displayed Exit Alarm Display page ...

Page 86: ... Excluded Pressure Platen included or Before Top Pressure Platen included after Top Pressure Platen Included Before and After Top Pallet Lifter Excluded Pallet Lifter Included Top Excluded Top Included High wraps and Low wraps N of wraps on contrast N of wraps under the Top Skirting time ...

Page 87: ...20 Skirting timer with pressure platen included Reel carriage descent time For Top Cycle Top carriage descent time for top positioning ...

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AETNAGROUP Robopac Rotoplat 3000LD, Instructions For Use Manual

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