JLG 3513PS Operation & Safety Manual Download

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Operation & Safety

Manual

Original Instructions

Keep this manual with machine at all times.

An Oshkosh Corporation Company

Platforms for

3513PS,
4013PS,
4014PS,

4017PS

31200345

Revised

July 15, 2016

Summary of Contents for 3513PS

Page 1: ...Operation Safety Manual Original Instructions Keep this manual with machine at all times An Oshkosh Corporation Company Platforms for 3513PS 4013PS 4014PS 4017PS 31200345 Revised July 15 2016...

Page 2: ......

Page 3: ...9 2 November 16 2009 C Revised covers and page 9 2 March 22 2010 D Revised pages b c d 1 1 1 5 2 1 thru 2 11 3 2 3 3 3 4 4 1 4 3 4 4 5 1 5 2 5 3 6 2 6 3 7 1 thru 7 6 8 1 9 1 October 8 2013 E Revised...

Page 4: ...alified operator Operation within the U S A requires training per OSHA 1910 178 Operators of this equipment must possess a valid applicable driver s license be in good physical and mental condition ha...

Page 5: ...in all instances where JLG products have been involved in an accident involving bodily injury or death of personnel or when damage has occurred to personal property or the JLG product FOR Accident Re...

Page 6: ...Read This First d 31200345 Other Publications Available For detailed machine operation procedures and safety information please refer to the appropriate machine Operation Safety Manual...

Page 7: ...ver Hazard 1 3 Load Falling Hazard 1 4 Lifting Personnel 1 5 Pinch Points and Crush Hazards 1 6 Fall Hazard 1 8 Chemical Hazards 1 9 Section 2 Pre Operation and Inspection 2 1 Pre Operation Check and...

Page 8: ...ergency Procedures 6 1 Emergency Operation 6 1 Operator Unable to Control Machine 6 1 Platform or Boom Caught Overhead 6 1 6 2 Emergency Lowering Of Boom 6 2 Cab Auxiliary Power System 6 2 Platform Au...

Page 9: ...Table of Contents iii 31200345 Section 9 Specifications 9 1 Product Specifications 9 1 Performance 9 1 Dimensions 9 2 Supplemental Information 9 3 Index Inspection Maintenance and Repair Log...

Page 10: ...Table of Contents iv 31200345...

Page 11: ...situation which if not avoided may result in minor or moderate injury 1 2 GENERAL PRECAUTIONS DO NOT use the machine with platform attached for any purpose other than positioning personnel their tool...

Page 12: ...and its occupants their tools and their equipment from any electrical line or apparatus carrying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less...

Page 13: ...e is level 0 degrees DO NOT operate machine when wind conditions exceed 12 5 m s 28 mph DO NOT increase the surface area of platform or load Increase of area exposed to wind will decrease stability DO...

Page 14: ...lling Hazard Never suspend load from platform or supports DO NOT carry materials directly on platform railing unless approved by JLG Always ensure that power tools are properly stowed and never left h...

Page 15: ...ONLY on machines configured for the platform attachment DO NOT drive machine from cab when personnel are in platform DO NOT allow personnel to tamper with or operate the machine from the cab when per...

Page 16: ...Crush Hazards Stay clear of pinch points and rotating parts on the telehandler Stay clear of moving parts while engine is running Keep clear of steering tires and frame or other objects Keep clear fro...

Page 17: ...Keep others away while operating Approved head gear must be worn by all operating personnel Check work area for clearances overhead on sides and bottom of platform when lifting or lowering platform Be...

Page 18: ...loor at all times Never use ladders boxes steps planks or similar items on platform to provide additional reach Never use the boom assembly to enter or leave the platform Use extreme caution when ente...

Page 19: ...an cause a fire and or explosion Hydraulic Fluid DO NOT attempt to repair or tighten any hydraulic hoses or fittings while the engine is running or when the hydraulic system is under pressure Stop eng...

Page 20: ...Section 1 General Safety Practices 1 10 31200345 This Page Intentionally Left Blank...

Page 21: ...should include the following 1 Cleanliness Check all surfaces for leakage oil or foreign objects Report any leakage to the proper maintenance personnel 2 Structure Inspect the platform structure for d...

Page 22: ...age 2 9 of all systems in an area free of overhead and ground level obstructions See Section 3 Controls and Indicators for more specific operating instructions WARNING If telehandler does not operate...

Page 23: ...nsure all DANGER WARNING CAUTION and instructional decals are legible and in place Clean and replace as required Console OZ2742 1706886A 1706886 1706888B 1706888 1706885B 1706885 1001117889 F E 170688...

Page 24: ...9876 3513PS 4013PS 4017PS BEFORE S N 1160006867 MAX 1001161009A 4014PS 5200 Kg 4017PS 6200 Kg 1001161009 4014PS 4017PS S N 1160006867 AFTER 8006612 1704016 C 1704016 4420051 4420051 8006612 1704277 B...

Page 25: ...1161009A 4014PS 5200 Kg 4017PS 6200 Kg 1001161009 8006612 1704016 C 1704016 4420051 4420051 8006612 1704277 B 1704277 1701518 A 1701518 SERIAL NUMBER PLATE Producer Industrieterrein Oude Bunders 1034...

Page 26: ...4017PS S N 1160006867 AFTER MAX 1001099876A 3513PS 5300 Kg 4013PS 5300 Kg 4017PS 6000 Kg 1001099876 3513PS 4013PS 4017PS BEFORE S N 1160006867 1704016 C 1704016 4420051 4420051 8006612 8006612 1701518...

Page 27: ...01161009A 4014PS 5200 Kg 4017PS 6200 Kg 1001161009 1704016 C 1704016 4420051 4420051 8006612 8006612 1701518 A 1701518 1701518 A 1701518 4420051 4420051 SERIAL NUMBER PLATE Producer Industrieterrein O...

Page 28: ...t all structural members including railing and lanyard anchorage points for cracks excessive corrosion and other damage 1 Platform Properly installed see Platform Installation on page 5 3 Rail Connect...

Page 29: ...an operational check 1 Horn must be audible from platform 2 All boom and platform functions operate smoothly and correctly 3 Ensure all boom functions stop when function enable trigger is released 4 E...

Page 30: ...s clean and unobstructed Fixed and Extendable Platforms Actuate gate handle 1 to open gate 2 During operation the gate must be latched closed Extendable Platform If extensions are in closed position l...

Page 31: ...ne of the lanyard anchorage points Fixed Platform Attach one lanyard per lanyard anchorage point DO NOT attach more than one lanyard per lanyard anchorage point Extendable Platform Attach two lanyards...

Page 32: ...xtend an extendable platform perform the following procedure On extendable portion 1 of platform lift gate 2 and latch closed Use gate and handles 3 to lift extension to extended position CAUTION PINC...

Page 33: ...Inspection 2 13 31200345 Verify extension posts 4 are properly positioned as shown in figure Remove safety latch 5 from stow position 6 and place through support bracket 7 To retract extension revers...

Page 34: ...Section 2 Pre Operation and Inspection 2 14 31200345 This Page Intentionally Left Blank...

Page 35: ...NDICATORS 3 1 GENERAL This section provides the necessary information needed to understand control functions Note The manufacturer has no direct control over machine application and operation The user...

Page 36: ...rm controls and stop engine 7 Start Switch Push switch forward and hold to start engine Release switch after engine starts 8 Function Enable Trigger Squeeze trigger and hold to enable platform control...

Page 37: ...at switch is activated 6 Function Enable Indicator Illuminates when function enable trigger is activated If no valid function is operated within a seven second period the indicator will go out and all...

Page 38: ...t to extend boom The speed of boom functions depends upon the amount of joystick travel in corresponding direction For two simultaneous boom functions move the joystick between quadrants For example m...

Page 39: ...Apply park brake 3 Shift transmission control lever to neutral 4 Fully retract boom and lower boom below 10 degrees 5 Fully lower outriggers lifting front tires and ensure machine is level Display in...

Page 40: ...heat indicator on instrument panel to go out 4 Push start switch forward to start engine If engine fails to start within 20 seconds release switch and allow starting motor to cool for a few minutes be...

Page 41: ...d indicator will illuminate and buzzer will sound All platform function controls are disabled The load in platform must be decreased below the platform s maximum capacity in order to allow continued o...

Page 42: ...m 2 Secure platform to deck with strap Note The user assumes all responsibility for choosing the proper method of transportation and tie down devices making sure the equipment used is capable of suppo...

Page 43: ...e attachment or the attachment may not be approved for the model telehandler being used Contact JLG or the local distributor for further information 5 2 UNAPPROVED PLATFORMS Do not use unapproved plat...

Page 44: ...dler is equipped with the proper capacity chart See Approved Platforms on page 5 1 To determine the maximum capacity of the telehandler and platform use the capacity shown on the capacity decal See Sa...

Page 45: ...ock pin 3 fully inserted and secured with retainer pin 4 Platform hydraulic hoses 5 securely connected at boom Platform electric cable 6 securely connected at boom WARNING FALL CRUSH HAZARD Always be...

Page 46: ...Section 5 Platform 5 4 31200345 This Page Intentionally Left Blank...

Page 47: ...trol machine 1 Other personnel should operate the machine from cab controls only as required 2 Other qualified personnel on the platform may use the platform controls Do not continue operation if cont...

Page 48: ...iary power system If platform is overloaded the platform overload indicator 3 will illuminate and alarm will sound until the load is below maximum capacity 3 While holding the function enable trigger...

Page 49: ...54 7233 8 00am to 4 45pm EST Outside USA Phone 1 717 485 6591 E mail ProductSafety JLG com Failure to notify the manufacturer of an incident involving a JLG Industries product within 48 hours of such...

Page 50: ...Section 6 Emergency Procedures 6 4 31200345 This Page Intentionally Left Blank...

Page 51: ...ught on controls or moving parts 7 2 GENERAL MAINTENANCE INSTRUCTIONS Prior to performing any service or maintenance on the telehandler follow the shut down procedure on page 4 3 unless otherwise inst...

Page 52: ...e Schedule OZ2892 Check Battery Check Tire Condition Pressure 10 EVERY Additional Checks Section 8 Check Fuel Level Check Lanyard Anchorage Points EVERY 1000 Check Load Sensing System LSS Check Platfo...

Page 53: ...Section 7 Lubrication and Maintenance 7 3 31200345 This Page Intentionally Left Blank...

Page 54: ...rm Shut Down Procedure on page 4 3 3 Open rear access door 2 4 Turn fuel tank cap 3 to remove from filler neck 4 5 Add diesel fuel as needed 6 Replace fuel tank cap 7 Close and secure rear access door...

Page 55: ...rform Shut Down Procedure on page 4 3 3 Turn fuel tank cap 2 to remove from filler neck 4 Add diesel fuel as needed 5 Replace fuel tank cap Note Replenish diesel fuel at end of each work shift to mini...

Page 56: ...If not using an approved replacement tire the replacement tires must have the following characteristics Equal or greater ply load rating and size of original Tire tread contact width equal or greater...

Page 57: ...rows facing in the direction of forward travel 1 Start all nuts by hand to prevent cross threading DO NOT use a lubricant on threads or nuts 2 Tighten lug nuts in an alternating pattern as indicated i...

Page 58: ...Check 1 Perform Shut Down Procedure on page 4 3 2 Open engine cover 3 Wearing eye protection visually inspect the battery 3 Check terminals for corrosion Replace battery if it has a cracked melted or...

Page 59: ...cy or engine failure To check this feature perform the following 1 Test system with machine on a level surface 2 Lower platform to ground and shut off engine 3 Verify the power emergency stop switch i...

Page 60: ...Section 8 Additional Checks 8 2 31200345 This Page Intentionally Left Blank...

Page 61: ...67 14 1 m 46 3 ft S N 1160006867 After 15 0 m 49 2 ft Maximum Forward Reach Fixed Platform 3513PS 4013PS 10 3 m 33 8 ft 4014PS 10 0 m 32 8 ft 4017PS Before S N 1160006867 13 6 m 44 6 ft S N 1160006867...

Page 62: ...178 1 in Overall Length of Machine with Platform Attached 3513PS 4013PS Fixed Platform 7 59 m 24 9 ft Extendable Platform 7 97 m 26 1 ft 4014PS Fixed Platform 8 06 m 26 5 ft Extendable Platform 8 46 m...

Page 63: ...machines guaranteed Sound Power Level LWA per European Directive 2000 14 EC Noise Emission in the Environment by Equipment for Use Outdoors based on test methods in accordance with Annex III Part B M...

Page 64: ...Section 9 Specifications 9 4 31200345 This Page Intentionally Left Blank...

Page 65: ...3 L Lanyard Anchorage Points 2 11 Lifting Personnel 1 5 Load Falling Hazard 1 4 Lubrication and Maintenance 7 1 M Minimum Approach Distance 1 2 N Normal Engine Operation 4 2 O Operational Check 2 9 Op...

Page 66: ...Index 2 31200345 T Tip Over Hazard 1 3 Tires Air Pressure 7 6 Damage 7 6 Replacement 7 6 Transport 4 4 W Walk Around Inspection 2 8 Wheel Installation 7 7 Wheel Replacement 7 6...

Page 67: ...Inspection Maintenance and Repair Log Serial Number___________________________________ Date Comments Inspection Maintenance and Repair Log...

Page 68: ...Inspection Maintenance and Repair Log Date Comments...

Page 69: ......

Page 70: ...rmany 49 0 421 69350 0 49 0 421 69350 45 Email german parts jlg com JLG Equipment Services Ltd Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N T Hong Kong 852 2639 5783 852 2639 5797 JLG Indus...

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