ActronAir CRV140S Installation And Commissioning Manual Download Page 2

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Installation and Commissioning Guide - Advance Split Ducted Outdoor Unit

Doc. No.0525-085 Ver. 2 22xxxx

Installation and Commissioning Guide

Advance Outdoor Units

Table of Contents

Introduction   ��4
General  Information   ��5
Safety  Instructions   ��7
Installation  Information   ��8
Operation Manual Access   ��9
Components  Overview   ��10
Control Panel    ��11

Single Phase

(CRV140-180S)

Three Phase (CRV160-240T)

Unit Dimensions and Clearances ��12

CRV140S

CRV160S / CRV160T / CRV180S / CRV180T

CRV210T / CRV240T

Unit Lifting Procedure   ��15
Outdoor Unit Preparation   ��17
Field Pipe Connection   ��19

Piping and Brazing

Pressure Testing

Evacuation Procedure (Triple Evacuation)

Specifications for Refrigeration   ��24
Electrical  Installation   ��26
Electrical  Connection  ��27
Split Unit   ��27
Data Cable Shielding Instructions   ��28
Circuit Breaker Size and Cable Size Requirement   ��29
Wall Controller Options   ��30

Wall Controller Options

Wiring Configuration : Recommended

Wiring Connections ��33

LR7-1 and LC7-2 Wall Control Wiring Connections

NEO Wall Control Wiring Connections

LM-RS-2 Optional Sensor Wiring Connections

AERSS Optional Duct Sensor Wiring Connections

Demand Response Management ��35
Configuring and Commissioning Setup ��36

Menu and Navigation

Configuring Compressor and Capacity(cnFg)

Configuring Control Source (CtrS)

Third Party Control Input (Indoor and/or Outdoor Board) ��38

0-10V Analogue Input for Compressor and Indoor Fan

0-10V Analogue Input for Compressor with Fixed Indoor Fan Speed

Input for Fixed Compressor with Fixed Indoor Fan Speed

0-10V Analogue Input for Indoor Fan with Fixed Speed Compressor

Run and Fault Indication Output (Outdoor Board)

Remote On/Off

Summary of Contents for CRV140S

Page 1: ...n and Commissioning Guide Outdoor Model Numbers CRV140S CRV160S CRV180S CRV160T CRV180T CRV210T CRV240T IMPORTANT NOTE Please read this manual carefully before installing or operating your air conditioning unit That s better That s Actron ...

Page 2: ...Split Unit 27 Data Cable Shielding Instructions 28 Circuit Breaker Size and Cable Size Requirement 29 Wall Controller Options 30 Wall Controller Options 30 Wiring Configuration Recommended 31 Wiring Connections 33 LR7 1 and LC7 2 Wall Control Wiring Connections 33 NEO Wall Control Wiring Connections 33 LM RS 2 Optional Sensor Wiring Connections 34 AERSS Optional Duct Sensor Wiring Connections 34 D...

Page 3: ...Advance Split Ducted Outdoor Unit Doc No 0525 085 Ver 2 22xxxx 3 Indoor Fan Commissioning 42 EVV140S EFV140S 42 EVV160S EFV160S 45 EVV180S EFV180S 48 EVV210S EFV210S 51 EVV240S EFV240S 54 Refrigerant Charging 57 Maintenance 61 Maintenance Frequency Checklist 63 Start Up and Commissioning Report 64 ...

Page 4: ...ecifications and instructions to ensure correct installation and safe operation of your air conditioning system NOTE Print a copy of this document and keep it for future reference Ensure all technicians that work on the unit can refer to this manual at any time Product Inspections Check your air conditioning unit and all items against the invoice upon receiving your shipment Inspect the unit compo...

Page 5: ... Section Uses two 2 axial fans and a state of the art inverter scroll compressor with the following features Efficient Tru Inverter Compressor and Inverter Drive combination Efficient axial fans with direct drive AC motor Low noise operation Electrical Section The electrical section is composed of a separate panel for controls protecting the components from the elements The electrical section is c...

Page 6: ...SIGN OFF Sustainability and Environmentally Friendly The air conditioning system is supplied with zero ozone depleting R 410A refrigerant which has no phase out or replacement concern With cooling and heating performance capacity that are among the best in the market the ActronAir air conditioning units provide the solution for the reduction of energy consumption CO2 emission high fuel dependency ...

Page 7: ...ible person to ensure that they can use the appliance safely Young children should be supervised to ensure that they do not play with the appliance Installer must incorporate a means of electrical disconnection isolator in the sub mains fixed wiring in accordance with the latest edition of the AS NZS 3000 also known as Australian Wiring Rules Secure the power cords and control cables that goes in ...

Page 8: ...ctice Let the unit stand for 1 hour and with the vacuum not rising above 500 microns A rise above 500 microns indicates a leak from the system and a leak test is required to locate and repair any leak CAUTION A leak test is always required on any repaired section of the refrigeration system Charge refrigerant into the system only after the equipment does not leak or contain moisture Take into cons...

Page 9: ...plosion and or personal injury Be aware of all the relevant regulations concerning the handling of refrigerant For units charged with R 410A Ensure that R 410A is only charged in liquid form For units charged with R 32 R 32 refrigerant CLASS A2L is mildly flammable Thoroughly read and understand the accompanying R 32 Safety Guide for installation and maintenance instructions Installation service m...

Page 10: ...2xxxx Installation and Commissioning Guide Advance Outdoor Units 10 PRELIMINARY DATA ONLY Ver 2 04 220704 THIS LABEL TO BE REMOVED ON SIGN OFF Components Overview LP CONTROL COMPRESSOR FANS CONTROL PANEL COIL ASSEMBLY DISCHARGE MUFFLER HP CONTROL REVERSING VALVE ACCUMULATOR VARIABLE SPEED DRIVE ...

Page 11: ...SIGN OFF Control Panel Single Phase CRV140 180S CONTROL CIRCUIT BREAKER VSD CIRCUIT BREAKER FAN SPEED CAPACITORS CONTROL BOARD FAN RUNNING CAPACITORS OUTDOOR MAINS TERMINAL BLOCKS INDOOR MAINS TERMINAL BLOCKS TERMINAL END LOCK TERMINAL END LOCK Three Phase CRV160 240T CONTROL CIRCUIT BREAKER VSD CIRCUIT BREAKER FAN SPEED CAPACITORS CONTROL BOARD FAN RUNNING CAPACITORS INDOOR MAINS TERMINAL BLOCKS ...

Page 12: ...ces given are suggested minimum based on the condition that the spaces around the units are free from any obstructions and a walkway passage of 1000mm between the units or between the unit and the outside perimeter is available 3 Minimum service access areas and spaces for airflow clearances are responsibilities of the installer ActronAir will not be held liable for any extra charges incurred due ...

Page 13: ...mm 3 4 SWAGED D 300 mm SERVICE AIRFLOW CLEARANCE 600 mm SERVICE CLEARANCE COMPRESSOR AND ELECTRICALS NIL TO MINIMUM SERVICE CLEARANCE A C B 400 mm SERVICE AIRFLOW CLEARANCE COMP OUTDOOR COIL MINIMUM SERVICE ACCESS AREAS AND AIRFLOW CLEARANCES HEIGHT CLEARANCE 1500 mm NOTES 1 Do not scale drawing All dimensions are in mm unless specified Refer to corresponding unit dimensional drawing for mounting ...

Page 14: ... MINIMUM SERVICE ACCESS AREAS AND AIRFLOW CLEARANCES HEIGHT CLEARANCE 1500 mm NOTES 1 Do not scale drawing All dimensions are in mm unless specified Refer to corresponding unit dimensional drawing for mounting hole details 2 Service Access Areas and Spaces for Airflow Clearances given are suggested minimum based on the condition that the spaces around the units are free from any obstructions and a...

Page 15: ... SPREADER BAR Provide rubber pads under spreader bar to prevent damage to the unit Connect the loop ends of slings into shackle DETAILA OUTDOOR UNIT Slip nylon slings through the pallet Equipment Required For Crane Lifting 1 Shackle 2 x Nylon Slings Spreader bars Refer to catalogue for unit weight before selecting shackles and slings NOTE Refer to Unit Dimensions and Clearances section for unit we...

Page 16: ...ries and plant are sufficiently and safely capable to lift the unit in order to prevent potential damage to property severe personal injury or death Please check unit weight and weight distribution points as shown in the unit drawing dimensions section Procedure 1 To move the unit around with a forklift insert the fork tines through the pallet as shown in Fig 2 2 Only fork the unit through compres...

Page 17: ... OUT 20MM PULL DOWN TO REMOVE ACCESS A B A Remove ACCESS PANEL CRA13 17AS AT OD Unit Prep Loosen Bolts 3 pcs Comp Shipping Blocks Outdoor Unit Preparation 1 Remove mounting screws 2 Remove Access Panel Electrical as illustrated below OUTDOOR UNIT ACCESS PANEL MOUNTING SCREWS B REM OVAL ORDER PULL OUT 20MM PULL DOWN TO REMOVE ACCESS A B A Remove ACCESS PANEL Loosen Bolts 3 pcs Comp Shipping Blocks ...

Page 18: ...ACK THE PULL AWAY THE SHIPPING CRA13 17AS AT OD Unit Prep Tighten Bolts 3 pcs Comp WARNING Live electrical within enclosure Isolate electrical supply before removing panels Authorised technicians access only 7 Install Interconnecting Field Pipes Braze refrigeration piping Refrigerant Pipes b Remove Shipping blocks as shown below GENTLY PUSH BACK THE PULL AWAY THE SHIPPING Tighten Bolts 3 pcs Comp ...

Page 19: ...cuated thoroughly to 500 microns see evacuation procedure Never allow refrigerant to vent into the atmosphere It is an offence to release refrigerant in Australia Always reclaim refrigerant using equipment and container dedicated for the refrigerant used in the system Only qualified technicians are allowed to perform any work described in this guide and all work must be carried out in accordance w...

Page 20: ...e include the equivalent straight pipe length of the device in the calculation of total equivalent field pipe length and mechanical connections shall be accessible for maintenance purposes Both pipes are required to be insulated A EQUIVALENT PIPE LENGTH 60 metres max B VERTICAL HEIGHT 20 metres max B OUTDOOR UNIT INDOOR UNIT A FIELD PIPE Installer to Supply NOTE All drawings are for illustration p...

Page 21: ...location to evaporator 2 Release pressure in evaporator and remove caps 3 Fit copper tube into tail set nitro bottle and regulator up at condenser end of pipe work 4 Fit nitrogen line into liquid line with rubber bung to seal the connection The seal will prevent air being sucked into pipe work 5 Leave suction line open set nitro regulator for nitrogen to flow through pipe work at 2 l s flow rate 2...

Page 22: ...efrigerant circuit To prevent chemical reactions in the system any moisture must be removed at all costs Oxygen air reacts with the compressor oil and can lead to faults such as compressor failure To Indoor Unit See Diagram Below NITROGEN HOSE Evacuation Procedure Triple Evacuation 1 Fit service gauges to the ball valves liquid line service valve and suction line service valve 2 Evacuate the syste...

Page 23: ...mmissioning Guide Advance Split Ducted Outdoor Unit Doc No 0525 085 Ver 2 22xxxx 23 PRELIMINARY DATA ONLY Ver 2 04 220704 THIS LABEL TO BE REMOVED ON SIGN OFF TO OPEN TURN ANTI CLOCK WISE 1 4 TURN TO CLOSE TURN CLOCK WISE 1 4 TURN As Shipped Position Operating Position CLOSE OPEN ...

Page 24: ... 05 swaged 3 4 19 05 swaged 7 8 22 22 2 swaged NOTES 1 Included in maximum field pipe length 2 Cut swaged end on the unit to fit field pipe TABLE REFRIGERATION PIPING THREE PHASE Reverse Cycle Outdoor Indoor CRV160T EVV160S CRV180T EVV180S CRV210T EVV210S CRV240T EVV240S Max Equivalent Pipe Length Range metres 0 60 0 60 0 60 0 60 Max Vertical Height Differential 1 metres 20 20 20 20 Field Pipe Siz...

Page 25: ...CRV240T Refrigerant Type R 410A R 410A R 410A R 410A R 410A R 410A R 410A Factory Charge gms 5580 6300 7580 6200 7850 7400 9350 Pre charged Length m 15 15 15 15 15 15 15 Additional Refrigerant per charge gms 50 50 50 50 50 50 100 100 Field Pipe Sizing In mm LIQ 3 8 9 52 3 8 9 52 3 8 9 52 3 8 9 52 3 8 9 52 3 8 9 52 1 1 2 12 7 1 2 12 7 GAS 3 4 19 05 3 4 19 05 3 4 19 05 3 4 19 05 7 8 22 22 7 8 22 22 ...

Page 26: ...itioning system are located on the inside of the electrical access panel Always refer all wiring installation servicing and troubleshooting of this equipment to this diagram to ensure correct electrical connections are satisfied Supply and Power Requirements Procedure It is the installer s responsibility to provide power supply wiring to the sub mains isolator Wiring should conform to the current ...

Page 27: ...he back of electrical compressor access panel Indoor Unit Located at the back of electrical box cover MAINS WIRING 230 400VAC Single Phase Neutral Earth 50Hz Three Phase Neutral Earth 50Hz INTER CONNECTING POWER CABLE 230VAC Single Phase Neutral Earth 50Hz DATA CABLE TO WALL CONTROLLER Cat5e UTP AWG 24 Data Cable EXTRA LOW VOLTAGE DATA CONTROL WIRING 2 Core Shielded Twisted Pair 7 0 30 0 5mm2 Data...

Page 28: ... Data Terminal in Outdoor Unit match the Data Terminal in Indoor unit Outdoor Unit Data Terminal Green Plug Terminal A White Wire Terminal B Black Wire Terminal G Shield Wire Indoor Unit Data Terminal Green Plug Terminal A White Wire Terminal B Black Wire Terminal G Shield Wire Insert data cable through the lower snap bushing and first cable tie on the right hand side of the electrical panel Conne...

Page 29: ...uit Breaker Size and Cable Size Requirement Model Circuit Breaker Size Cable Size mm Amps MAIN O D to I D CRV140S EVV140S 25 0 4 0 1 0 CRV160S EVV160S 32 0 6 0 1 0 CRV180S EVV180S 32 0 6 0 1 0 CRV160T EVV160S 20 0 2 5 1 0 CRV180T EVV180S 20 0 2 5 1 0 CRV210T EVV210S 25 0 4 0 1 5 CRV240T EVV240S 25 0 4 0 1 5 Suggested Minimum Cable Size should be used as a guide only refer to AS NZS 3000 Australian...

Page 30: ...lowed on unit See below table Options Wall Controllers C1 C2 C3 1st Option NEO 2nd Option NEO NEO 3rd Option NEO NEO LR7 1 LC7 2 4th Option NEO LR7 1 LC7 2 5th Option NEO LR7 1 LC7 2 LR7 1 LC7 2 6th Option LR7 1 LC7 2 7th Option LR7 1 LC7 2 LR7 1 LC7 2 8th Option LR7 1 LC7 2 LR7 1 LC7 2 LR7 1 LC7 2 NOTES NEO Available in White NTW 1000 and Black NTB 1000 colors LC7 2 LR7 1 and LM RS 2 Available in...

Page 31: ...S OPTIONAL LR7 1 WALL CONTROLLER 3 OPTIONAL 2c 2a NEO WALL CONTROLLER 1 OPTIONAL 2b NEO WALL CONTROLLER 2 OPTIONAL Item Description Maximum Cable Length 1 to 4 Outdoor PCB to Indoor PCB 100 m 4 to 2a 4 to 2b Indoor PCB to Wall Controller 90 m 4 to 2c Indoor PCB to Wall Controller 3 100 m 4 to 3 Indoor PCB to Remote Sensor 100 m Description Cable Type Indoor to Wall Controller Cat5e UTP AWG 24 Data...

Page 32: ...MUST be looped twice through the ferrite ring Ferrite must be installed 50mm to 100mm from the CMI board INDOOR UNIT OUTDOOR UNIT 1 DATA CONTROL CABLE 3 4 AERSS OPTIONAL 2a LR7 1 WALL CONTROLLER 1 OPTIONAL LR7 1 WALL CONTROLLER 2 OPTIONAL LR7 1 WALL CONTROLLER 3 OPTIONAL 2b 2c LM RS 2 OPTIONAL Item Description Maximum Cable Length 1 to 4 Outdoor PCB to Indoor PCB 100m 4 to 2a Indoor PCB to Wall Co...

Page 33: ...POWER BROWN ORANGE 485 A BLUE 485 B BLUE WHITE GND BROWN WHITE ORANGE WHITE NOT USED GREEN GREEN WHITE NEO Wall Control Wiring Connections NOTES The controller wiring MUST be looped twice through the ferrite ring Ferrite must be installed 50mm to 100mm from the indoor electrical box NEO Hard Wiring FERRITE 2 TURNS WALL CONTROL WALL CONTROLLER 12V A B G CUT OFF GR GR WH INDOOR CONTROL BOARD 12V A B...

Page 34: ...AIR 2 PAIR 2 PAIR 1 PAIR 1 PAIR 1 PAIR 2 PAIR 2 COM OPTIONAL SENSOR 2 OPTIONAL SENSOR 1 REMOTE SENSOR WIRING PAIR 1 BLUE BLUE WHITE PAIR 2 ORANGE ORANGE WHITE PAIR 3 GREEN GREEN WHITE PAIR 4 BROWN BROWN WHITE AERSS Optional Duct Sensor Wiring Connections NOTE PAIR 1 AND 2 USED FOR ILLUSTRATION PURPOSES ONLY CUT OFF AND TERMINATE ANY UNUSED PAIRS TO ENSURE NO WIRING IS LEFT EXPOSED WIRE JOINER WIRE...

Page 35: ...ode DRM1 Compressor Off Mode Compressor ONLY will cycle Off and remain Off for the entire Demand Response event All other functions will operate as normal i e Indoor Fan DRM2 Maximum 50 power use mode with 0 to 50 allowable power use range Compressor 0 to 50 operation range for the total Demand Response event DRM3 Maximum 75 power use mode with 0 to 75 allowable power use range Compressor 0 to 75 ...

Page 36: ... no Indoor Fan and Compressor default YES Compressor only odFs Hi High Start up Speed default Lo Low Start up Speed DISPLAY MENU ENTER BACK OUTDOORBOARD MENU Scroll through the items at the same menu level Increment the value being set ENTER Go into the selected menu Lock in selected value BACK Go back to the parent menu Press and hold to go back to main menu Family and Capacity are the representa...

Page 37: ...s the unit to be operated in the same way the as the NEO LR7 1 and LC7 2 does To do this CtrS on the Outdoor Board must be set to Ct 2 Wall Control Basic BMS The unit can be connected to a network Basic BMS and at the same time be controlled using the NEO LR7 1 or LC7 2 controller Priority will be given to the most recent command To do this CtrS on the Outdoor Board must be set to Ct 3 Advanced BM...

Page 38: ...UX IN 12V 0 10V 12V COM COM A 0 10V 0 10V COM COM AMB SENSOR OUTPUT 0 10V G REMOTE ON OFF G 12V 12V COM DRM3 COMP DRM2 FAN DRM1 HEAT COIL TEMP LQD HEAT LQD COOL B PWR PROG EXV 0 10V INPUT G OFF ON 1 2 3 4 5 6 7 8 STANDARD DIP SWITCH SETTINGS 0 10V INPUT COM 3RD PARTY COMPRESSOR CONTROL INPUT 12VDC THIRD PARTY COMPRESSOR CONTROL INPUT 12VDC 0 10V OUTPUT 0 10V INPUT COM COM CMI POT ADJUST AMB SENSOR...

Page 39: ...AL 3RD PARTY FAN CONTROL INPUT HEAT INDOOR FAN 0 10V G COM 0 10V INPUT NOTES As the compressor turns ON and the Indoor fan signal is not available then indoor fan will start to run on medium PWM speed Indoor fan operation when fan signal is available Compressor ON Indoor fan will run on medium speed Compressor OFF Indoor fan will run on reduce airflow operation Input for Fixed Compressor with Fixe...

Page 40: ...SSOR COMPRESSOR THIRD PARTY CONTROL INPUT THIRD PARTY COMPRESSOR CONTROL INPUT 12VDC HEAT COMPRESSOR NOTES As the compressor turns ON and the Indoor fan signal is not available then indoor fan will start to run on medium PWM speed If the compressor turn ON during reduced fan operation the controller will increase the fan speed to the low PWM fan limit if it is running less than the low PWM Limits ...

Page 41: ...igate to YES Remote On Off CONDENSER CPU BOARD OPTIONAL REMOTE ON OFF SWITCH Turning the system On and Off by remote method Turning the system On St atus 1 The system is Off and the remote switch relay has been left in the open position 1 Close remote switch relay 2 System will start in approximately 1 minute St atus 2 The system is Off and the remote switch relay has been left in the closed posit...

Page 42: ...ble through the LR7 1 LC7 2 NEO or Outdoor Board APPLICATION RANGE COMPRESSOR ON AIRFLOW l s EXTERNAL STATIC PRESSURE Pa 50 100 150 200 250 PWM W PWM W PWM W PWM W PWM W 500 28 100 35 151 40 206 46 268 51 330 550 32 121 39 179 44 227 50 295 55 360 600 37 145 44 207 49 263 54 326 60 394 630 40 162 47 220 52 285 58 351 63 417 650 42 173 48 229 54 299 60 368 65 432 700 47 197 53 260 60 334 65 400 72 ...

Page 43: ...w Med High 0 0 86 1 27 1 68 50 1 02 1 45 1 89 100 1 17 1 62 2 09 150 1 31 1 79 2 28 200 1 44 1 96 2 49 220 1 26 250 2 11 2 68 0 50 100 150 200 250 200 250 300 350 400 450 500 550 600 650 700 750 800 Low Speed Medium Speed High Speed 1 0 2 A 1 4 4 A 1 31A 1 2 6 A 2 28A 1 45A 2 09A Nominal Airflow 630 I s 47 PWM AIRFLOW l s 1 79A 1 96A 2 1 1 A 2 49A 2 68A 1 17A 1 89A 1 62A 0 50 100 150 200 250 220 6...

Page 44: ...F EVV140S EFV140S Third Party Application Fan Curve EXTERNAL STATIC PRESSURE Pa 500 AIRFLOW l s APPLICATION RANGE 0 50 100 150 200 250 500 550 600 650 700 750 800 Airflow vs Static Pressure 15 20 25 30 35 40 45 50 55 60 65 70 75 85 95 2 5 P W M 3 0 P W M 3 5 P W M 4 0 P W M 5 0 P W M 5 5 P W M 6 0 P W M 6 5 P W M 7 0 P W M 7 5 P W M 8 5 P W M 9 5 P W M 47 PWM Nominal Airflow 630 I s 550 600 650 70...

Page 45: ...ble through the LR7 1 LC7 2 NEO or Outdoor Board APPLICATION RANGE COMPRESSOR ON AIRFLOW l s EXTERNAL STATIC PRESSURE Pa 50 100 150 200 250 PWM W PWM W PWM W PWM W PWM W 600 36 147 42 203 47 257 52 315 57 378 650 41 173 46 225 52 291 58 362 63 423 700 45 192 52 266 58 334 63 400 70 471 750 51 228 58 304 63 372 69 446 800 57 262 63 340 69 419 80 505 850 63 305 69 386 78 482 900 69 348 77 442 91 538...

Page 46: ...ent 42 58 77 0 0 1 10 1 68 2 49 50 0 1 29 1 89 2 74 100 0 1 46 2 11 2 98 150 0 1 60 2 30 3 18 200 0 1 75 2 48 3 32 215 250 0 1 90 2 65 3 35 0 50 100 150 200 250 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1 7 5 A 400 1 29A 1 60A 2 65A 2 30 A 2 74 A 3 18 A 0 58 PWM Nominal Airflow 750 I s AIRFLOW l s 1 5 0 A 1 89 A 2 48 A 2 98 A 3 32A 1 46A 2 11 A 3 35A 150 200 250 450 500 550 ...

Page 47: ...BE REMOVED ON SIGN OFF EVV160S EFV160S Third Party Application Fan Curve EXTERNAL STATIC PRESSURE Pa 50 100 0 600 AIRFLOW l s APPLICATION RANGE 0 50 100 150 200 250 600 650 700 750 800 850 900 Airflow vs Static Pressure 3 0 P W M 3 5 P W M 4 0 P W M 4 5 P W M 5 5 P W M 6 0 P W M 6 5 P W M 7 0 P W M 7 5 P W M 8 0 P W M 9 0 P W M 9 9 P W M 58 PWM Nominal Airflow 750 I s 150 200 250 650 700 750 800 8...

Page 48: ...hrough the LR7 1 LC7 2 NEO or Outdoor Board APPLICATION RANGE COMPRESSOR ON AIRFLOW l s EXTERNAL STATIC PRESSURE Pa 50 100 150 200 250 PWM W PWM W PWM W PWM W PWM W 680 43 184 50 250 56 317 61 385 67 452 700 45 192 52 266 58 334 63 400 70 471 750 51 228 58 304 63 372 69 446 99 535 800 57 262 63 340 69 419 80 505 850 63 305 69 386 78 484 900 69 348 77 440 91 540 950 77 404 85 498 1000 85 461 1020 8...

Page 49: ...W l s LOW MED HI Fan Current A 0 1 32 2 07 3 25 50 1 52 2 31 3 48 100 1 71 2 54 3 62 150 2 75 3 70 200 2 94 3 74 210 250 2 85 3 64 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1 89A 2 8 5 A 2 31A 2 75 A 2 9 4 A 3 48 A 3 70A 3 62A 69 PWM Nominal Airflow 850 I s 1 52A 1 71A 2 0 1 A 3 7 4 A 3 6 4 A 1 9 8 A 2 54 A 0 50 100 150 200 250 300 350 400 450 500 550 6...

Page 50: ...lication Fan Curve 950 1000 1050 EXTERNAL STATIC PRESSURE Pa 150 250 50 100 200 0 650 700 750 800 AIRFLOW l s APPLICATION RANGE 0 680 850 1020 250 680 850 1020 0 50 100 150 200 250 650 700 750 800 850 900 950 1000 1050 External Static Pressure Pa AirFlow l s AirFlow Vs Static 15 20 25 30 35 40 45 50 55 60 65 70 80 90 99 850 900 4 5 P W M 3 5 P W M 4 0 P W M 5 0 P W M 6 0 P W M 8 0 P W M 6 5 P W M ...

Page 51: ... Fan PWM Limits High PWM 82 High PWM Limit 99 Medium PWM 61 Low PWM Limit 38 Low PWM 43 APPLICATION RANGE COMPRESSOR ON AIRFLOW l s EXTERNAL STATIC PRESSURE Pa 50 100 150 200 250 300 PWM W PWM W PWM W PWM W PWM W PWM W 810 38 192 43 266 49 333 54 408 59 484 70 561 850 41 214 46 279 51 349 57 437 62 511 74 592 900 45 244 50 313 56 397 61 473 66 548 80 634 950 49 275 54 343 60 431 65 508 71 599 87 6...

Page 52: ... 67 50 1083 2 58 50 2 1279 6 3 77 99 90 797 90 1 85 99 9 1020 7 2 79 100 1228 4 01 149 60 725 60 2 03 149 9 960 4 3 150 1176 8 4 25 200 00 652 80 2 2 199 8 899 4 3 2 199 8 1123 9 4 48 238 355 7 1 54 249 6 836 9 3 39 249 9 1059 6 4 63 238 350 00 300 310 2 1 86 299 3 918 5 4 31 0 00 50 00 100 00 150 00 200 00 250 00 300 00 350 00 450 00 550 00 650 00 750 00 850 00 950 00 1050 00 1150 00 1250 00 2 0 ...

Page 53: ...SIGN OFF EVV210S EFV210S Third Party Application Fan Curve 1150 1200 EXTERNAL STATIC PRESSURE Pa 150 250 50 100 200 0 810 850 900 950 AIRFLOW l s APPLICATION RANGE 0 50 100 150 200 250 300 800 850 900 950 1000 1050 1100 1150 1200 1250 1000 3 5 P W M 4 0 P W M 5 0 P W M 5 5 P W M 7 0 P W M 6 0 P W M 6 5 P W M 7 5 P W M 8 0 P W M 61 PWM Nominal Airflow 1020 I s 1050 1100 1230 300 8 5 P W M 9 0 P W M...

Page 54: ...7 365 51 441 55 522 59 606 73 707 93 794 1050 51 410 55 490 59 575 64 669 79 765 99 828 1100 55 456 59 541 63 629 69 726 87 826 1130 57 485 62 579 66 673 2 73 767 6 92 861 4 1150 59 504 63 592 68 703 76 795 96 885 1200 63 554 68 663 73 771 84 868 1250 68 622 73 736 78 834 93 924 1300 73 692 78 810 84 912 1350 78 762 83 882 92 970 1360 79 777 84 894 94 989 NOTES Only applicable to Third Party contr...

Page 55: ...C PRESSURE Pa 150 250 50 100 200 0 450 550 650 AIRFLOW l s Edited points 0 50 100 150 200 250 300 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 700 2 8 0 A 2 28 A 2 65 A 5 40 A 62 PWM Nominal Airflow 1130 I s 850 900 1200 4 02 A 2 7 3 A 2 47 A 300 500 600 750 800 950 1000 1150 2 3 4 A 3 57 A 3 80 A 4 22A 4 0 5 A 3 5 9 A 5 65 A 5 83A 5 5 3 A 5 1 8 A 4 ...

Page 56: ...ON SIGN OFF EVV240S EFV240S Third Party Application Fan Curve 1250 1300 EXTERNAL STATIC PRESSURE Pa 150 250 50 100 200 0 900 950 1000 1050 AIRFLOW l s APPLICATION RANGE 0 50 100 150 200 250 300 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1100 4 0 P W M 4 5 P W M 5 5 P W M 7 0 P W M 6 0 P W M 6 5 P W M 7 5 P W M 8 0 P W M 62 PWM Nominal Airflow 1130 I s 5 0 P W M 1150 1200 1360 300 8 5 P W M 9 ...

Page 57: ... perform any work described in this guide All work must be carried out in accordance with Australia and New Zealand refrigerant handling code of practice Charging Method Subcooling and Superheat Parameters LLT Liquid Line Temperature SLT Suction Line Temperature SCT Saturated Condensing Temperature SST Saturated Suction Temperature Cooling and Heating Operation Adjust the refrigerant charge to obt...

Page 58: ...AUGES R 410A REFRIGERANT CONTAINER DISCHARGE SHUT OFF VALVE SUCTION SHUT OFF VALVE Checking for Subcooling 1 From the Pressure Temperature Chart record the corresponding Saturated Condensing Temperature SCT at the given discharge pressure 2 Calculate the system subcooling using the formula below Subcooling SCT LLT 3 If subcooling is within the range see charging table there is no need to add remov...

Page 59: ...able there is no need to add remove refrigerant If superheat is lower than minimum it means that liquid refrigerant may be returning to compressor It is necessary to remove refrigerant or check EEV settings If superheat is higher than maximum it means that refrigeration capability of evaporator is not fully maximised It is necessary to add refrigerant charge or check EEV settings Allow the systems...

Page 60: ... 11 462 10 481 9 502 8 523 7 545 6 567 5 590 4 613 3 637 2 661 1 687 0 712 1 739 2 765 3 793 4 821 5 851 6 880 7 911 8 941 9 974 10 1006 11 1040 12 1073 13 1108 14 1143 15 1180 16 1217 17 1255 18 1293 19 1333 20 1373 21 1415 22 1457 23 1501 24 1544 25 1589 26 1634 27 1681 28 1728 29 1777 30 1826 31 1877 32 1928 33 1981 34 2034 35 2089 36 2144 37 2201 38 2258 39 2318 40 2377 41 2439 42 2500 43 2564...

Page 61: ...ower supply including remote controls are disconnected before performing maintenance Observe proper LOCK OUT TAG OUT procedures to ensure that power cannot be inadvertently energised Failure to disconnect power before maintenance procedures can result in serious injury and or death EC Motors are fitted with high power capacitors and can have dangerous residual voltages at motor terminals after pow...

Page 62: ... unit to gain access to the air inlet side of the coils Use a soft brush to remove loose dirt and debris from both sides of the coils Straighten bent coil fins with fin comb Prepare the detergent solutions according to the manufacturer s instructions Spray solution at a 90o angle to the coils keeping a minimum nozzle spray angle of 15 with at least a 1800mm distance from the coils and 600 psi pres...

Page 63: ...wash panels quarterly with water and neutral detergent solution Wax panels Repair re paint where required Insulation Visual check for insulation conditions Repair replace insulation material Fan Visual check for run out of balance and dust attached Clean off dust as necessary to negate possibility of fan running out of balance Motor Ω Visual check on wiring Insulation resistance check to be carrie...

Page 64: ...OMER Name Tel Number Address INSTALLER Name Tel Number Address Site Address Date Installed Model Serial Number CIRCUIT TEMPERATURE SETTINGS Supply Air Temperature o C Return Air Temperature o C Suction Temperature o C Discharge Temperature o C Condenser Coil Temperature o C Ambient Temperature o C INDOOR FAN SETTINGS OUTDOOR FAN SETTINGS Indoor Fan Current Amps Outdoor Fan Current Amps Indoor Fan ...

Page 65: ...Commissioning Guide Advance Outdoor Units Installation and Commissioning Guide Advance Split Ducted Outdoor Unit Doc No 0525 085 Ver 2 22xxxx 65 PRELIMINARY DATA ONLY Ver 2 04 220704 THIS LABEL TO BE REMOVED ON SIGN OFF ...

Page 66: ...Commissioning Guide Advance Split Ducted Outdoor Unit Doc No 0525 085 Ver 2 22xxxx Installation and Commissioning Guide Advance Outdoor Units 66 PRELIMINARY DATA ONLY Ver 2 04 220704 THIS LABEL TO BE REMOVED ON SIGN OFF ...

Page 67: ...Commissioning Guide Advance Outdoor Units Installation and Commissioning Guide Advance Split Ducted Outdoor Unit Doc No 0525 085 Ver 2 22xxxx 67 PRELIMINARY DATA ONLY Ver 2 04 220704 THIS LABEL TO BE REMOVED ON SIGN OFF ...

Page 68: ...ed Trade Marks of Actron Engineering Pty Limited ActronAir is constantly seeking ways to improve the design of its products Therefore specifications are subject to change without notice Document 0525 085 Ver 3 Issue Date 04 2021 Refrigerant Trading Authorisation No AU06394 ...

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