Abicor Binzel ABICAR 1200 PRO, Operating Instruction

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EN - 2
ABICAR 1200 PRO
EN Translation of the original operating instructions
1 Identification .................................................................................................................................EN - 3
1.1 Marking .............................................................................................................................................EN - 3
1.2 EU declaration of conformity...........................................................................................................EN - 3
1.3 Nameplate.........................................................................................................................................EN - 4
1.4 Signs and symbols used ...................................................................................................................EN - 4
1.5 Classification of the warnings ..........................................................................................................EN - 4
2 Safety ..............................................................................................................................................EN - 5
2.1 Designated use..................................................................................................................................EN - 5
2.2 Responsibilities of the user................................................................................................................EN - 5
2.3 Warning and information signs .......................................................................................................EN - 5
2.4 Basic safety instructions ....................................................................................................................EN - 6
2.5 Product-specific safety instructions...................................................................................................EN - 7
2.6 Safety instructions regarding mains connection.............................................................................EN - 7
2.7 Personal protective equipment.........................................................................................................EN - 7
2.8 Emergency information.....................................................................................................................EN - 7
3 Scope of delivery ........................................................................................................................EN - 8
4 Product description ....................................................................................................................EN - 9
4.1 Setup and operation.........................................................................................................................EN - 9
4.2 Control elements ............................................................................................................................ EN - 10
4.3 Technical data ................................................................................................................................ EN - 10
5 Transport and positioning .....................................................................................................EN - 11
6 Putting into operation .............................................................................................................EN - 11
6.1 Adjusting and changing guide arms ............................................................................................ EN - 12
6.2 Positioning guide arms................................................................................................................... EN - 13
6.3 Connecting the weld start signal cable........................................................................................ EN - 13
6.4 Switching on/off the device.......................................................................................................... EN - 14
6.5 Welding programmes.................................................................................................................... EN - 15
6.5.1 Main menu...................................................................................................................................... EN - 15
6.5.2 Configuration menu ....................................................................................................................... EN - 16
6.6 Mounting the welding torch.......................................................................................................... EN - 18
6.6.1 Attaching two welding torches...................................................................................................... EN - 19
6.7 Adjusting the cross slide ................................................................................................................EN - 20
6.8 Connecting the oscillator............................................................................................................... EN - 20
6.8.1 Mounting the oscillator..................................................................................................................EN - 20
6.9 Testing the function......................................................................................................................... EN - 22
6.10 Mounting flexible guide rails (optional)....................................................................................... EN - 22
7 Operation .................................................................................................................................... EN - 23
7.1 Welding process ............................................................................................................................EN - 23
8 Putting out of operation ....................................................................................................... EN - 24
9 Maintenance and cleaning .................................................................................................. EN - 24
9.1 Maintenance intervals ................................................................................................................... EN - 24
10 Faults and troubleshooting
..................................................................................................EN - 25
11 Disassembly
............................................................................................................................... EN - 26
12 Disposal
....................................................................................................................................... EN - 26
12.1 Disposal of materials ..................................................................................................................... EN - 26
12.2 Disposal of consumables............................................................................................................... EN - 26
12.3 Packaging ....................................................................................................................................... EN - 26
13 Warranty ..................................................................................................................................... EN - 26
14 Accessories ................................................................................................................................. EN - 27
15 Spare and wear parts ............................................................................................................EN - 29
16 Circuit diagram ......................................................................................................................... EN - 31