ABB Uvisor SF910i User Manual Download

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Earth Connection Cable ........................................................................................

165

F.2

Cabling ......................................................................................................................

167

F.3

ABB Special Cables .................................................................................................

TU_KIT03 Set of Diaphragms for SF910i FOC ...................................................

173

G.2

SWF-1NPTM Swivel Mounting Flange .................................................................

174

G.3

THU-1NPTMF 1” NPTM/1” NPTF Thermal Isolation Union ..............................

174

G.4

PAY-1NPTFF Purging Air “Y” NPTF/NPTF Inlet ..................................................

175

G.5

IV-1NPTF Isolating Valve 1” NPTF/1” NPTF ........................................................

176

G.6

SF910i-CBL16-Q-YYY for SF910i with Multipin Connector .............................

178

G.7

Counter Flange ........................................................................................................

Tools ..........................................................................................................................

182

H.2

Personal Safety .......................................................................................................

Appendix I

Configuration Form

Appendix J

Configuration-Mode Fucntions

Appendix K

Program-Mode Fucntions

8VZZ005286 B

Table of Contents

Summary of Contents for Uvisor SF910i

Page 1: ...Combustion Instrumentation User Manual Uvisor SF910i Integrated SafeFlame Scanner PROCESS AUTOMATION...

Page 2: ......

Page 3: ...on Master ix 651737 Flame Scanner User Manual xml Recipe ix 651739 Flame Scanner User Manual rcp Tool version 5 2 025 Build date 2023 07 07 at 13 34 09 Domain ABBPA PDF stylesheet ix 639109 PDF Styles...

Page 4: ...or damages and or losses related to such security breaches any unauthorized access interference intrusion leakage and or theft of data or information ABB verifies the function of released products and...

Page 6: ......

Page 7: ...nd Hazardous Area 16 Ex Certified Fiber Optic Versions 16 Flame Failure Response Verification 17 Nomenclatures Part Numbers and Related Documentation 17 Compatibility with Previous ABB Flame Detection...

Page 8: ...tion 39 3 1 Site Verification 39 3 2 Networking Preparation 41 3 3 Product Installation 41 3 3 1 Summary of Installation Procedure 42 3 3 2 Preliminary Steps 43 3 3 3 Station Address Selection 45 3 3...

Page 9: ...2 2 Exiting Configuration Mode 70 8 3 Configuration Menu Descriptions 70 8 3 1 Operating Mode 70 8 3 2 Application Select 70 8 3 3 Change IDS 71 8 3 4 AO Output 71 8 3 5 Load Default Parameters 71 8 3...

Page 10: ...Communication 99 15 2 MODBUS Protocol 100 15 2 1 MODBUS Registers 16 Troubleshooting 105 16 1 Troubleshooting LOS 106 16 2 Troubleshooting FOC 17 Diagnostics 110 17 1 Failures Detected by On board Di...

Page 11: ...ns 134 A 3 Galvanic Isolation Specifications 134 A 4 EMC Specifications 136 A 5 Mechanical Specifications Appendix B Proposed Initial Setting 137 B 1 Corner Applications 139 B 2 Wall Fired Application...

Page 12: ...PTMF 1 NPTM 1 NPTF Thermal Isolation Union 174 G 4 PAY 1NPTFF Purging Air Y NPTF NPTF Inlet 175 G 5 IV 1NPTF Isolating Valve 1 NPTF 1 NPTF 176 G 6 SF910i CBL16 Q YYY for SF910i with Multipin Connector...

Page 13: ...al can be used by anyone responsible for the installation and operation of the SF910i The user must be familiar with the basic operating procedures of the boiler or furnace where the SF910i will be us...

Page 14: ...pertinent facts and conditions Tip icon indicates advice on for example how to design the project or how to use a certain function Although Warning hazards are related to personal injury and Caution h...

Page 15: ...perature range of the whole product It is the temperature range for which the Ex certification of the enclosure is valid Safety Summary Equipment Environment All components whether in transportation o...

Page 16: ...ight remove the two screws that hold the electronic boards during operation There are no configurable serviceable parts inside Flame Failure Response Verification For safety reasons the user is reques...

Page 17: ...ccessories FOC mounting accessories Compatibility with Previous ABB Flame Detection Products The below table shows the compatibility issues with previous products of Uvisor FAU800 and DFS SafeFlame fa...

Page 18: ...460 Direct View MFD SF910i LOS UV X 1 2 3 Yes Extended guide pipe is compatible inner fiber is not EC BOM G009HLA004 84531 S 3280000 or 84531 S 3290000 EC BOM G009HLA012 One UR460 Fiber Optic Cable MF...

Page 19: ...part and code number and quantity 2 Model version all suffixes of the part number and serial number 3 Reference to the user manual and page number where the failing device is described if applicable I...

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Page 21: ...flexible to operate SF910i PYR is the innovative approach of ABB to meet the stringent requirement of safety and the challenging demand of qualitative information for a combustion monitoring system S...

Page 22: ...ely reliable and rugged ABB has provided reliable flame detection systems since 1966 This product is ABB s latest offering representing 50 years of flame detection experience 1 3 Split Conventional Vs...

Page 23: ...igure 1 2 Conventional Architecture showing ABB SafeFlame UV and FAU800 Products 1 3 2 Integrated Integrated architecture is shown in Figure 1 3 Flame Scanner consists of a single product the SF910i 8...

Page 24: ...on the burner wind box SF910i Integrated SafeFlame Scanner not only converts energy from fuel combustion to an electrical signal but also analyzes and measures the flame Flame safety contacts analog...

Page 25: ...Figure 1 4 SF910i Functional Block Diagram 1 3 3 Versions According to the fuels type and burner arrangement Flame Scanner SF910i is assembled with diverse sensor type IR UV UVIR PYR and mounted to th...

Page 26: ...ared Sensor UV Ultraviolet Sensor UVIR UV IR Dual Sensor PYR Dual IR Sensor LOS Line Of Sight FOC Fiber Optic Cable Ex version of the FOC assemblies that is SF910i FOC X2 T or SF910i FOC X2 QC must be...

Page 27: ...Sensor G Glass bundle for IR sensor FOAFE Fiber optic cable and flexible external guide pipe FO Fiber optic bundle XXXX Q Quartz bundle for UV sensor Length of the fiber optic bundle The minimum leng...

Page 28: ...Figure 1 5 Burner Assembly with FOC Guide Pipe 8VZZ005286 B 28 1 Introduction 1 3 Split Conventional Vs Integrated Architecture...

Page 29: ...Figure 1 6 Flexible and Rigid Fiber Optic Assemblies 8VZZ005286 B 29 1 Introduction 1 3 Split Conventional Vs Integrated Architecture...

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Page 31: ...flame s light signal by optical lens T TL Electrical connection direct wiring to device s terminal board connection Q QC Electrical connection wiring to device s quick release multipin connector X SS3...

Page 32: ...Terminations Boards SF910i electronics is organized in four internal boards part SE Sensor Electronics single or dual sensor one photodiode sensible to either IR or UV CPU board Signal Processing Ele...

Page 33: ...access the touch button while cover is screwed tightly into the enclosure and need not to open the cover to operate the button for example in explosive environment that cannot allow to open cover Che...

Page 34: ...pplications the user can connect the 4 20mA analog output and configure the SF910i to output an internal variable as for instance the flame quality and the communication network one MODBUS 2 2 2 Power...

Page 35: ...t measured when there is a step application of 24VDC peaks to a relatively high value and settles in a few ms see Appendix A Consider this when selecting the appropriate power distribution circuit bre...

Page 36: ...f there is a further adjustments of the flame detector DELAY DROPOUT it do not cause the time to rise above one second Safe Relay Safe relay is an ON OFF switch that is energized i e contact is closed...

Page 37: ...x A for cable length 2 2 6 Configuration Memory SF910i has a non volatile internal memory that keeps configuration data indefinitely during power down periods The data retention circuit needs no batte...

Page 38: ...n the cable entry thus to prevent water drops to leak in In wall mount application it is advisable to install the Flame Scanner on a swivel flange this will help optimizing the Flame Scanner aiming to...

Page 39: ...talled 3 1 Site Verification This activity consists in verifying that the local environment of the physical installation location complies with the product specifications Not to be installed in direct...

Page 40: ...he Burner Management System The most obvious topology for all cabling except the network is a star configuration not a bus The center of the start is somewhere located in the control room or in the el...

Page 41: ...the flame relay will never energize even if the local display shows active signal flame algorithm vote for flame present SF910i exits from this first time power up state only after the default settin...

Page 42: ...serve the following steps needed to handle the electronic circuitry Before opening the SF910i enclosure wear a wrist straps connected to ground or equivalent anti ESD system Keep the wrist strap for a...

Page 43: ...onsists of only one or two SF910i Station Address Selection Procedure While the installation is in hazardous area the user can set the station address operating while the cover is not opened touch the...

Page 44: ...extended Flame Scanner includes both internal and external carrier The external extension pipe outer carrier may be considered a semi permanent component of the burner or relevant air box Once mounted...

Page 45: ...ndled as in SF910i Safety Instruction Manual EC DOC G041MAN033 In non hazardous area it is allowed to screw open the enclosure and do the wiring Before to open the enclosure cover screw out the hexago...

Page 46: ...used to fix the ATB board Touchkey LCD assembly and enclosure body The user can use the screw driver to screw out these two screws After that snap the step edge of Touchkey LCD assembly as shown in t...

Page 47: ...re 3 3 Snap the Step Edge of Touchkey LCD Assembly Pull and remove the Touchkey LCD assembly outside from the enclosre as shown in the below figure 8VZZ005286 B 47 3 Installation 3 3 Product Installat...

Page 48: ...and and notice that the two phillips head screws with waisted shank will stay on Touchkey LCD assembly and not be dropped out After that the user can find the ATB board appearance and wiring connector...

Page 49: ...ke possible to turn off a single unit without affecting the rest of the flame detection system As an example a thermal magnetic circuit breaker rated 1A nominal current and with characteristic curve K...

Page 50: ...onnect each conductor to the corresponding terminal block and tight its screw Terminate the cable shield and connect it to the terminal named SHIELD Now connect each cable pin into corresponding termi...

Page 51: ...ositive input 24VDC 24VDC Return of power supply ground reference for all internal electronics GND 24VDC Analog output 4 20mA positive externally powered AO J2 AO Analog output 4 20mA negative externa...

Page 52: ...ck release Pin Connector The connector versions of SF910i third suffix Q or QC come with quick release connector The user do not need to open the SF910i enclosure for making connections Plug the conne...

Page 53: ...0mA negative AO 0 25 White Black N Serial communication port data TX RX positive D 0 25 Green D Serial communication port data TX RX negative D 0 25 Red E Ground ref for serial comm Port GND Tinned co...

Page 54: ...e rest of the system unaffected For the maximum number of nodes and the stub length these parameters together with the maximum total network length influence each other and have impact on the maximum...

Page 55: ...must place back the Touchkey LCD assembly just reverse the steps discussed in Section 3 3 4 At first pay attention to the upward direction and align through the ABB LOGO and align two screws in the T...

Page 56: ...e relatively simple action of placing the cover in place Some experience on the end of installation After wiring screw the circular enclosure rear cover into aluminum body Normally there is a designed...

Page 57: ...n the bottom area of the faceplate and is accessible when the enclosure cover is unscrewed or tightly screwed Refer to the below figure Figure 4 1 Touch Buttons and LEDs Location of SF910i Touch butto...

Page 58: ...glass while not open the enclosure the user cannot have the SF910i powered up while the cover is removed In this case the user can also provide every configuration through the serial links See Section...

Page 59: ...relay Safe relay will be de energized Flame relay will be de energized too for safety reasons Green when the SF910i internal diagnostic and self checking circuits detects no problems In this case the...

Page 60: ...th the Flame relay overridden This means that for a period of 60 minutes since the override command is issued the unit will maintain the flame relay energized no matter what the flame algorithm proves...

Page 61: ...lete reset of the configuration to factory defaults or when the configuration stored in non volatile memory is not recognized as a valid one it operates in a mode called First time power up The most i...

Page 62: ...se initial settings cannot be performed on the final location The unit protocol and address must be selected before to the actual physical installation operating on a lab bench in a non hazardous area...

Page 63: ...through the current values as explained below 7 1 Measured Values Displays Measured Values and their related quality values can be viewed in several different formats Bar type displays Numeric values...

Page 64: ...isplay Fault history display shows the last three faults detected by the SF910i internal diagnostics This is particularly useful for tracking down the intermittent problems such as loose field connect...

Page 65: ...lues will be recorded from the time of the reset This display is particularly useful when tuning the Flame Scanner because it is important to know the maximum background values and the minimum operati...

Page 66: ...umber value depends on the real version that is downloaded but may be different with Figure 7 4 and Figure 7 5 display In Normal Mode use the or touch button to toggle the display to view the version...

Page 67: ...Figure 7 5 Version Display in Normal Mode 8VZZ005286 B 67 7 Operating Display 7 5 Version Display...

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Page 69: ...of the SF910i operating with open enclosure in non hazardous area 3 Remotely MODBUS by means of a system running Flame Explorer software connected to the end of the communication network that very lik...

Page 70: ...ion for this channel If the High Limit function is activated the SF910i will vote a Flame Off condition when the Measured Values exceed the programmed High Limit values In most applications the High L...

Page 71: ...r applications 4 to 20 ma 0 125 Hz For gas turbines 4 to 20 ma 0 125 Hz or 0 250 Hz AC Amplitude This option will output the AC Amplitude in a range of 4 to 20 mA 0 to 100 Quality default This option...

Page 72: ...wing values 9 6 9 600 bps 19 2 19 200 bps 38 4 38 400 bps 115 2 115 200 bps 8 3 7 Display Options The user can customize the LCD display for the environment Contrast Increase or decrease the LCD contr...

Page 73: ...tically transfer to Normal Mode The menu screens that the user see may vary depending on the configuration The user cannot directly pass from Program Mode to Configuration Mode or vice versa The user...

Page 74: ...ion the intensity trip can be set to any value between 4 and 0 9 3 Quality Normalization The normalization values allow the user to increase or decrease the sensitivity of the quality calculation A lo...

Page 75: ...e and background light 9 4 2 Detecting Flicker Frequency Noise SF910i has a precision A D converter that is capable of measuring very small Flicker Frequency levels in the Flame Scanner input signal I...

Page 76: ...ed Values travel below or above their trip points this function will provide a delay before Voting a Flame Off condition De energizing Flame Relays This feature allows the Flame Scanner to ride throug...

Page 77: ...9 8 Maximum Frequency The user can set the value as 125 or 250 Only shows up if the ApplicationSelected is Turbine 8VZZ005286 B 77 9 Program Mode 9 8 Maximum Frequency...

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Page 79: ...e Explorer can be used on a single SF910i or on a multi drop RS485 network where multiple SF910i can be connected The user can use the Flame Explorer to configure all SF910i units on a MODBUS network...

Page 80: ...US network can be stored in an archive using a simple selection sheet Security is provided by Windows Authorization certification in the software protecting the system from unauthorized use See the Fl...

Page 81: ...hat the FFRT shall not exceed one second If there are further adjustments of the flame detector DELAY DROPOUT do not cause the time to rise above one second Be careful that most parameters are configu...

Page 82: ...up to HW version E1 nUV Ultraviolet SW Log installed from HW version F0 UVIR Dual sensor UV HW Log IR HW Log installed up to HW version E1 nUVIR Dual sensor UV SW Log IR HW Log installed from HW versi...

Page 83: ...ting OR the unit will vote FLAME ON if at least one of the two sources detects flame presence Selecting AND the unit will vote FLAME ON if both sources detect flame presence Operating Mode Operating m...

Page 84: ...e temperature ranges from 800 to 1800 Celsius degree It is scaled from 0 to 100 This option that is available only if the used sensor type is pyrometer and will output the flame temperature value in a...

Page 85: ...ol access to the diagnostic page and read the sensor type field Figure 11 2 Diagnostic Page on Flame Explorer Show Software Version On the parameters page bottom right corner the firmware version of t...

Page 86: ...alues for the Measured Values will only be available for editing if the user have enabled the High Limit function If the Pull In value is changed the Drop Out value will automatically change to the sa...

Page 87: ...ency sensitivity may be different for light in the background when compared to the burner flame In these cases the frequency sensitivity function can be used to maximize the difference between burner...

Page 88: ...ner by making sure that it is not exposed to any flame or ambient light Set the Flicker Frequency sensitivity to the minimum value expected for the application Select frequency as the value to be show...

Page 89: ...cause the time to rise above one second Delay Pull In Delay Pull In function is a Time Delay on Pull In feature for flame detection If a proven Flame Off condition exists and one or more of the active...

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Page 91: ...firmware download mode on the display the user will see L00 Note that during firmware download Safe relay is kept energized whilst Flame relay is kept de energized New firmware versions usually do no...

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Page 93: ...will use Safe relay as Safe relay Safe relay Safe relay is energized when no faults or other critical conditions are detected When a fault or critical condition is detected it de energizes This event...

Page 94: ...uality relay Relay B can be used as flame temperature relay for pyrometer sensor only In this case it needs to set a threshold above which the safe relay closes and below which it opens Flame Temperat...

Page 95: ...ame Explorer tool When the IRT sensor is used the local programming facility adds automatically the new field TEM where it can configure the following flame temperature settings The flame temperature...

Page 96: ...require it The default settings for the above new fields are 1 Flame temperature calculation average set to 20 seconds 2 Flame temperature scale set to Celsius 3 Flame temperature relay threshold set...

Page 97: ...Figure 14 2 Flame Temperature Parameters Screen 8VZZ005286 B 97 14 Flame Temperature Measurement...

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Page 99: ...fferential signals D and D plus a shield and a GND reference Usually the bus must be terminated with its characteristic impedance 120 Ohm 15 2 MODBUS Protocol The master to successfully communicate wi...

Page 100: ...used for Flame Calculation Algorithm single sensor dual sensor or Safe relay as second Flame relay 3006 Combined Unit Fault Status 0 no fault and 1 fault 3007 Scanner Fault 0 no Scanner Fault and 1 S...

Page 101: ...Hi Flame status for second sensor if dual 0 no flame and 1 flame 5101 Lo Flame status for second flame relay if single 0 no flame and 1 flame 5101 Hi Spare 5102 Lo Active Function Set for Flame relay...

Page 102: ...V and DUAL Holding Registers Programmable Parameter Registers The holding registers provide the ability to read set the scanner parameter values to from a MODBUS master Change these values only using...

Page 103: ...parameters require 64 MODBUS registers for the scanner configuration including spare registers provided for future expansion and 40 registers for each of the four function sets including spare regist...

Page 104: ...Trip Point High AH 4085 AC Amplitude Normalization AN 4086 AC Amplitude Normalization High ANH 4087 AC Amplitude Filter Select 4088 Maximum Frequency 4089 Flame relay Trip Time 4090 Pull In Delay Time...

Page 105: ...Electronics boards failure Replace the unit Change or confirm the factory default setting and store it Device is in First Time Power Up Wrong wiring to the scanner Flame is detected but the flame rel...

Page 106: ...i does not sense the flame Make sure that the cooling purging air matches the requirements and follow the maintenance instruction for cleaning Wrong wiring to the scanner Fiber optic bundle is damaged...

Page 107: ...reversed on ATB or RS485 line converter RS232 RS485 serial line converter driver not installed or not compatible with the PC WIN OS running Flame Explorer SF910i device does not exchange data with Fla...

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Page 109: ...ndition no more program execution all outputs into a safe state both relays de energized For the dual sensor version if a Sensor Fault occurs then the associated Flame relay is de energized and the as...

Page 110: ...3 Instruction Execution Error Message Description Instruction Decoding Error Message CPU s instruction set failure CPU INSTRUCTION FAILURE Table 17 4 Memory Error Message Description Memory Error Mes...

Page 111: ...RO VOLTAGE FAILURE Sensor 1 voltage fail CHANNEL 1 VOLTAGE FAILURE Sensor 2 voltage fail CHANNEL 2 VOLTAGE FAILURE Wrong frequency there is a discrepancy between the CPU oscillator CLOCK TEST FAILURE...

Page 112: ...ult relay LED will blink red If a Product Fault occurs all LEDs will blink red 17 2 Noise Error on Flame Channel SF910i features a continuous self check on the incoming flame signal s to prevent any e...

Page 113: ...noise detected fault message over the serial line The associated flame relay will be de energized The associated channel LED will blink red The Fault relay LED will blink red For safety reasons the F...

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Page 115: ...F when operating in 70 C ambient 158 F The unit under maintenance can be covered by ash and carbon particles Use protective clothing gloves and glasses SF910i Ex certified versions complies with the s...

Page 116: ...he scanner lens Use degreases liquid Do not use abrasive tools Let it dry 6 Relocate the unit to the mounting thermal union 7 Open the manual isolating valve 8 Turn on power supply 18 3 Fiber Optic Ma...

Page 117: ...l union 10 If power supply was turned off then turn it on 18 4 Inspection Even if the SF910i has a powerful self test capability a small number of failures not related to safety are not automatically...

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Page 119: ...ersonnel only Dangerous voltage up to 50VAC can be present on the relay terminals Verify and disconnect any dangerous voltage before proceeding Operating temperature of the enclosure is close to 80 C...

Page 120: ...t 8 Loose the cable gland and unscrew it from the enclosure 9 Carefully remove the cable harness from the enclosure 10 Unscrew the whole enclosure from the mechanical adapter that holds it at the ligh...

Page 121: ...at the light entrance port 7 If an optical fiber is present clean its cold terminal before proceeding 8 Mount the new unit in place 9 Re connect the earthling cable with its screw and washer 10 Reconn...

Page 122: ...41MAN033 The fiber optic assemblys brass plug must be protected against impact cut and abrasion Failing to do the above will affect the safety behavior in Ex environment 1 Remove the SF910i inner asse...

Page 123: ...ng Fiber Optic Bundle 3 Remove the SF910i enclosure Figure 19 3 FOC Assembly Release the Enclosure 4 Free the fiber optic bundle from the lens barrel hot side 8VZZ005286 B 123 19 Repair and Replacemen...

Page 124: ...le 6 Plug the fiber optic hot end side into the lens barrel seat and secure it with the allen head screw 7 Push gently the fiber optic assembly all the way into the guide tube A spare length of about...

Page 125: ...8 Fit in place the SF910i Flame Scanner 8VZZ005286 B 125 19 Repair and Replacement 19 2 Fiber Optic Replacement...

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Page 127: ...d using materials that do not require special treatments It does not contain radioactive materials SF910i does not contain batteries Local regulations might apply to the disposal of electronic assembl...

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Page 129: ...ch key buttons could only be operated by human finger with certain keying speed using specific buttons combination that are accepted to avoid wrongly pressing and specific configuration value rules ar...

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Page 131: ...ode 24VDC 25 20 18 29VDC Power supply voltage 150mA typical Power supply current 3 6W typical and 4W maximum Power consumption 6A peak and 2ms settling time Inrush current Allowed Hot insertion remova...

Page 132: ...ne Of Sight versions 20mm H2O 1 W C above the maximum wind box pressure measured at the Y connection inlet Minimum cleaning air pressure FOC Fiber Optic Cable versions 400mm H2O 12 W C above the maxim...

Page 133: ...l other work OK including the safety relay function 20 to 70 C 4 to 158 F with quick connector Ex models QC Must not be installed in direct sunlight Ambient Operating temperature EN IEC 60068 2 1 2 14...

Page 134: ...EN 13611 Table A 4 EMC Specifications 1 Design Level Acceptance Criteria Standards Category Purpose 8 KV contact discharge IEC 61000 4 2 Electro Static Discharge ESD Immunity 15 KV air discharge IEC 6...

Page 135: ...ards Category Purpose Severity Level 3 IEC 61000 4 16 Conducted Common Mode Disturbances Immunity 1 V to 10 V 20 dB Decade 1 5 kHz to 15 kHz IEC 61326 3 1 10 V 15 kHz to 150 kHz 10 V DC 16 2 3 Hz 50 6...

Page 136: ...l length 180mm approximately 1 3 Kg approximately Weight IP66 IP67 CEI EN 60529 Degree of protection Aluminum alloy coated with Epoxy Polyester Powder Thickness minimum 60 m maximum 200 m typical 100...

Page 137: ...rameters For EN298 application the user need to set the DELAY DROPOUT parameter to 0 9s to fulfill the requirement of EN 298 that the FFRT shall not exceed one second If there are further adjustments...

Page 138: ...10 15 20 20 5 30 5 Frequency Pickup 30 10 15 20 20 5 30 5 Frequency Dropout Frequency Hi AC Pickup AC Dropout AC Hi 20 20 20 20 20 20 20 20 Quality Norm Intensity Quality Norm Intensity Hi 15 15 15 15...

Page 139: ...g Wall Industrial Wall Industrial Wall Industrial Wall Industrial Application Select Off Off Off Off Hi Limits Off Off Off Off AC Amplitude B A B A B A B A Function Set Oil Gas Hi Low Gas Hi Low Funct...

Page 140: ...1 2 2 Delay on Dropout Delay on Pickup 125 125 125 125 125 125 125 Maximum Frequency B 3 Cyclone Applications Table B 3 Proposed Initial Settings for Cyclone Applications Cyclone Gas Lighter only Cyc...

Page 141: ...quency AC 60 60 Frequency Sensitivity 5 5 Intensity Smoothing 5 8 Frequency Smoothing AC Smoothing 2 2 Delay on Dropout Delay On Pickup 125 125 Maximum Frequency B 4 GT and Side Igniter Applications T...

Page 142: ...Frequency Pickup 15 5 Frequency Dropout Frequency Hi AC Pickup AC Dropout AC Hi 15 20 Quality Norm Intensity Quality Norm Intensity Hi 15 20 Quality Norm Frequency Quality Norm Frequency Hi Quality No...

Page 143: ...000 times per second then measures the flame characteristics using proprietary analysis algorithms as shown in the figure below Figure C 1 Intensity Flicker Frequency and AC Amplitude C 2 Measured Val...

Page 144: ...me Off signal on the redundant serial ports Figure C 2 shows an example of the Pull In and Drop Out settings for Flicker Frequency Measured Values are Application Dependent Depending on the applicatio...

Page 145: ...minimize the chance of false readings due to transient conditions Smoothing filters rolling averages can be applied to the Measured Values to reduce the impact of sudden changes C 4 Fuel Load Switchi...

Page 146: ...r more of the Measured Values values are approaching a trip point The user can use this information to take preventative actions before a trip occurs Quality Calculation does not pinpoint the source o...

Page 147: ...onnecting the two Conventional Drop Out occurs when a Measured Value goes below the Drop Out value Drop Out Direct View see LOS DW Electro Static Discharge ESD Safe relay is an ON OFF switch that is e...

Page 148: ...nication protocol used in SF910i application to exchange working parameters and configuration data MODBUS A method of setting the sensitivity of the quality calculation The normalization values can be...

Page 149: ...ocessing Electronics SF910i processing board SPE See ATB TB Ultra Violet electromagnetic wave whose wavelength is from 100 to 400nm approximately UV ABB family of flame scanners and analysis products...

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Page 151: ...Appendix E Drawings 8VZZ005286 B 151 E Drawings...

Page 152: ...Figure E 1 Enclosure Quick Release Connector and Version LOS 8VZZ005286 B 152 E Drawings...

Page 153: ...Figure E 2 Enclosure NPT Cable Inlet and Version LOS 8VZZ005286 B 153 E Drawings...

Page 154: ...Figure E 3 Enclosure Quick Release Connector and Version FOC 8VZZ005286 B 154 E Drawings...

Page 155: ...Figure E 4 Enclosure NPT Cable Inlet and Version FOC 8VZZ005286 B 155 E Drawings...

Page 156: ...Figure E 5 FOC Flexible Assembly 8VZZ005286 B 156 E Drawings...

Page 157: ...Figure E 6 FOC Rigid Assembly 8VZZ005286 B 157 E Drawings...

Page 158: ...es Major boiler shutdown scaffolding cut and welding SF910i FOC final equipment selection is based on the specific customer and application needs They use the same fiber part number as SF810i did Ref...

Page 159: ...solution to upgrade an existing Bailey FlameON flame series UM UW Flame Scanner with flexible fiber optic design or reflecting tube SF910i FOC final equipment selection is based on the specific custom...

Page 160: ...Figure E 9 Bailey Flame ON Standard Replacement 8VZZ005286 B 160 E Drawings...

Page 161: ...Figure E 10 Typical Bailey Flame ON Installation 8VZZ005286 B 161 E Drawings...

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Page 163: ...Appendix F Cables All the equipment are supplied without permanently connected cable s field wiring and grounding are on the users scope 8VZZ005286 B 163 F Cables...

Page 164: ...F 1 Earth Connection Cable Figure F 1 Earth Connections 8VZZ005286 B 164 F Cables F 1 Earth Connection Cable...

Page 165: ...ower Supply Pair Type 1 mm2 each Conductor s section Copper Conductor s material Conductor 1 red Colors Conductor 2 black Not required Shield 20 Ohm Km at 20 C Conductor resistance 1000 MOhm x Km at 2...

Page 166: ...30pF m Capacitance 1KHz 135 165 Ohm Impedance 50VDC Working voltage Table F 4 Digital Inputs Three Conductors Type 0 5mm2 each Conductor s section Copper Conductor s material Conductor 1 yellow red C...

Page 167: ...red for wiring the SF910i to the associated external devices are dependent on the functions utilized by the scanner All SF910i products use ABB standard cable part number SF910i CBL16 which is made up...

Page 168: ...rnal electronics GND 0 5 Black L Analog output 4 20mA positive AO 0 25 White Red M Analog output 4 20mA negative AO_ 0 25 White Black N Serial communication port data TX RX and positive D 0 25 Green D...

Page 169: ...rth connection point for the shields of the cable s Shield Tinned copper Gray T Related ABB SF910i standard cable can be supplied As lose item Article number SF910i CBL16 YYY YYY cable length in meter...

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Page 171: ...Appendix G Fittings G 1 TU_KIT03 Set of Diaphragms for SF910i FOC 8VZZ005286 B 171 G Fittings G 1 TU_KIT03 Set of Diaphragms for SF910i FOC...

Page 172: ...Figure G 1 Diaphragm for SF910i FOC Scanner 8VZZ005286 B 172 G Fittings G 1 TU_KIT03 Set of Diaphragms for SF910i FOC...

Page 173: ...TU_KIT03 includes only Nos 5 orifices AISI 304 G 2 SWF 1NPTM Swivel Mounting Flange Figure G 2 Swivel Mounting Flange 8VZZ005286 B 173 G Fittings G 2 SWF 1NPTM Swivel Mounting Flange...

Page 174: ...al Isolation Union Figure G 3 1 NPTM 1 NPTF Thermal Isolation Union G 4 PAY 1NPTFF Purging Air Y NPTF NPTF Inlet Figure G 4 Purging Air Y NPTF NPTF Inlet 8VZZ005286 B 174 G Fittings G 3 THU 1NPTMF 1 N...

Page 175: ...G 5 IV 1NPTF Isolating Valve 1 NPTF 1 NPTF Figure G 5 Isolating Valve 8VZZ005286 B 175 G Fittings G 5 IV 1NPTF Isolating Valve 1 NPTF 1 NPTF...

Page 176: ...G 6 SF910i CBL16 Q YYY for SF910i with Multipin Connector Figure G 6 Tail Cable with Connector for SF910i 8VZZ005286 B 176 G Fittings G 6 SF910i CBL16 Q YYY for SF910i with Multipin Connector...

Page 177: ...Article number SF910i CBL16 YYY 16 core cable pre assembled on multipin connector IP66 Article number SF910i CBL16 Q YYY 16 core cable pre assembled on multipin connector IP66 Ex Article number SF910...

Page 178: ...G 7 Counter Flange 8VZZ005286 B 178 G Fittings G 7 Counter Flange...

Page 179: ...Figure G 7 Boiler Mounting Counter Flange for FOC Installation 8VZZ005286 B 179 G Fittings G 7 Counter Flange...

Page 180: ...Boiler mounting counter flange for FOC external guide pipe Article number 84410 S 0400002 8VZZ005286 B 180 G Fittings G 7 Counter Flange...

Page 181: ...ong them purge air pipe swivel flange valves and so on H 1 Tools Allen wrench 2mm for the cover locking screw Allen wrench 3mm for unlocking the quick release connector Only for SF910i XX XX QC type O...

Page 182: ...tures galvanic isolation Easy available on the market Serial cable for RS 485 Flashlight H 2 Personal Safety ABB suggests to use the following items pertaining to personal safety Safety glasses Protec...

Page 183: ...identification SF910i Serial number Light ingress LOS or FOC Spectral sensitivity IR UV Function set A Intensity pull in Intensity drop out Frequency pull in Frequency drop out AC amplitude pull in A...

Page 184: ...tion set D Intensity pull in Intensity drop out Frequency pull in Frequency drop out AC amplitude pull in AC amplitude drop out Frequency sensitivity Delay drop out AC amplitude pull in and drop out c...

Page 185: ...haracters U1 or U2 new start up only Unit ID Change IDs 0 to 9 and A to Z Any 4 alphanumeric characters E1 or E2 new start up only Elevation ID 0 to 9 and A to Z Any 4 alphanumeric characters B1 or B2...

Page 186: ...rough Digital Inputs On through Serial Line Network type Communications 1 to 254 1 MOD address 9600 19200 38400 and 15200 bps 38400 MOD baud rate N A N A Show status N A N A Communication reset 0 to 1...

Page 187: ...ine 5 Pull In Frequency Pull In 6 maximum 5 Drop Out 125 to Pull In 10 or 250 to Pull In 10 for turbine 125 High Limit 0 to 80 0 Pull In AC Amplitude Pull In 6 maximum 0 Drop Out 100 to Pull In 10 100...

Page 188: ...ult Value Level Program Function None 1 10 2 AC Amplitude 1 to 2 5 seconds 2 0 N A Delay drop out 0 to 5 0 seconds 2 0 N A Flame pick up 125 or 250 125 Only shows up if the application selected is tur...

Page 189: ......

Page 190: ...ed particulars shall prevail ABB does not assume any responsibility for any errors or incomplete information in this document We reserve all rights to this document and the items and images it contain...

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