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ABB ProcessMaster FEM611, Operating Instruction

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ABB ProcessMaster FEM611 Operating Instruction Download Page 75

75

FEM610 | 

PROCESSMASTER  |  OI/FEM610-EN REV. A

Note

Products that are marked with this symbol may 
not be disposed of through municipal garbage 
collection points.

11     Recycling and disposal

Dismounting

Bear the following points in mind when dismounting the 
device:
•  Switch off the power supply.
•  Disconnect electrical connections.
•  Allow the device / piping to cool and depressurize and 

empty. Collect any escaping medium and dispose of it in 
accordance with environmental guidelines.

•  Use appropriate tools to dismount the device, taking the 

weight of the device into consideration.

•  If the device is to be used at another location, the device 

should preferably be packaged in its original packing so 
that it cannot be damaged.

•  See the information in chapter "Returning devices" on 

page 74.

Disposal

This product and its packaging are manufactured from 
materials that can be recycled by specialist recycling 
companies.

Bear the following points in mind when disposing of them:
•  This product is not subject to WEEE Directive 2002/96/EC 

or relevant national laws (e.g. ElektroG in Germany).

•  The product must be surrendered to a specialist recycling 

company. Do not use municipal garbage collection points. 
According to WEEE Directive 2002/96/EC, only products 
used in private applications may be disposed of at 
municipal garbage collection points.

•  If it is not possible to dispose of old equipment properly, 

ABB Service can take receipt of and dispose of returns for 
a fee.

Information on ROHS Directive 2011/65/

EC

The products provided by ABB Automation Products GmbH 
and its affiliates do not fall within the current scope of 
regulations on hazardous substances with restricted uses or 
the directive on waste electrical and electronic equipment 
according to ElektroG. 

If the necessary components are available on the market at 
the right time, in the future these substances will no longer 
be used in new product development.

WARNING

Risk of injury due to process conditions .

The process conditions, e.g. high pressures and 
temperatures, toxic and aggressive measuring media, 
can give rise to hazards when dismantling the device.
•  If necessary, wear suitable personal protective 

equipment during disassembly.

•  Before disassembly, ensure that the process 

conditions do not pose any safety risks.

•  Depressurize and empty the device / piping, allow to 

cool and purge if necessary.

Summary of Contents for ProcessMaster FEM611

Page 1: ...sure the volume flowrate and the mass flowrate based on a fixed density to be programmed Additional Information Additional documentation on ProcessMaster FEM610 is available for download free of charge at www abb com flow FEM610 FET610 The wafer flowmeter that delivers the power to solve your most demanding process applications Measurement made easy ...

Page 2: ...ection 17 Internally insulated pipelines with cathodic corrosion protection potential 17 Mixed system pipeline with cathodic corrosion protection and functional earth potentials 17 Electrical connections 18 Connecting the power supply 18 Installing the connecting cables 18 Connection via cable conduit 19 Connection with IP rating IP 68 19 Electrical connection 21 Electrical data for inputs and out...

Page 3: ...indicator 71 Replacing the transmitter 72 Replacing the flowmeter sensor 73 Loading the system data 74 Returning devices 74 11 Recycling and disposal 75 Dismounting 75 Disposal 75 Information on ROHS Directive 2011 65 EC 75 12 Specification 76 Permitted pipe vibration 76 ProcessMaster Temperature data 76 Maximum ambient temperature depending on measuring medium temperature 77 ProcessMaster Materia...

Page 4: ...rd Note is not a signal word indicating a danger to personnel The signal word NOTE can also refer to material damage For volume flow measurement under operating conditions For mass flow measurement based on a fixed density to be programmed The device has been designed for use exclusively within the technical limit values indicated on the identification plate and in the data sheets In terms of the ...

Page 5: ...N100 Process connection Wafer style connection Liner material ETFE Electrode material Hastelloy C Platinum Iridium Tantalum IP rating IP 65 IP 67 Type 4X for remote sensor assembly Approvals for sensor CRN Canadian Reg Number Pending Further approvals At www abb com flow or on request Transmitter Model FET612 Housing Integral mount design see Fig 1 remote mount design IP rating IP 65 IP 67 Type 4X...

Page 6: ... fluid in the measuring tube through which a magnetic field is generated perpendicular to the flow direction see Fig 2 The voltage induced in the fluid is measured by two electrodes located diametrically opposite each other This signal voltage is proportional to the magnetic induction the electrode spacing and the average flow velocity Considering that the magnetic induction and the electrode spac...

Page 7: ...l PED marking Power supply IP rating Year of manufacture month year Manufacturer Order code Serial number TAG number Device Firmware version Sensor calibration data Excitation frequency Flowmeter sensor Transmitter Type designation CE mark pending Nominal diameter Process connection pressure rating Meter tube material Medium temperature range Ambient temperature range Calibration value Qmax DN Fol...

Page 8: ...iod However the warranty conditions stipulated in the order confirmation of the supplier apply Storage temperature range 22 158 F 30 70 C The ambient conditions for the transport and storage of the device correspond to the ambient conditions for operation of the device Adhere to the device data sheet Returning devices For the return of devices follow the instructions in the chapter Returning devic...

Page 9: ...e piping should be avoided to prevent damage to the liners Vacuum shocks can destroy the device Do not remove the sealing plugs in the cable glands until you are ready to install the electrical cable The transmitter with a remote mount design must be installed at a largely vibration free location Do not expose the transmitter and sensor to direct sunlight Provide appropriate sun protection as nece...

Page 10: ...ward flow is the factory setting as shown in Fig 7 Flow direction Figure 7 Flow direction Electrode axis The electrode axis should be horizontal if at all possible or no more than 45 from horizontal Mounting position Note Prefer vertical installation in hygienic applications With horizontal installation assure the sensor is self drainable Electrode axis Vertical installation for measuring abrasive...

Page 11: ...nstall fittings manifolds valves etc directly in front of the flowmeter sensor Inlet and outlet section Length of straight inlet and outlet section of the flowmeter sensor Experience has shown that in most installations inlet sections 3 x DN long and outlet sections 2 x DN long are sufficient DN nominal diameter of the flowmeter sensor For test stands the reference conditions of 10 x DN inlet sect...

Page 12: ...g vibrations in the pipeline must be damped using flexible damping devices The damping devices must be installed beyond the supported flowmeter section and outside of the section between the shut off devices Do not connect flexible damping devices directly to the flowmeter sensor Pump Damping device Shut off device 1 2 3 Figure 12 Free inlet or outlet Figure 14 Vibration damping Do not install the...

Page 13: ...1 Calculate the diameter ratio d D 2 Determine the flow velocity based on the flow range nomograph Fig 16 3 Read the pressure drop on the Y axis in Fig 16 Transition piece 1 Figure 15 Using reduction pieces Figure 16 Nomograph for pressure drop calculations for flange transition piece with α 2 8 5 Installation ...

Page 14: ...ver Check that the O ring gasket is properly seated when closing the housing cover The flowmeter sensor can be installed at any location in the piping while taking the installation conditions into account 1 Remove protective plates if present to the right and left of the meter tube To prevent possible leakage make sure that the liner on the flange is not cut or damaged 2 Position the flowmeter sen...

Page 15: ... insulating lining the earth is provided by the grounding ring or grounding electrodes When stray potentials are present install a grounding ring upstream and downstream of the flowmeter sensor For measurement related reasons the potentials in the station ground and in the pipeline should be identical Note If the flowmeter sensor is installed in plastic or earthenware pipelines or in pipelines wit...

Page 16: ...g for the grounding ring and ground connection on the flowmeter sensor with the grounding strap 3 Use a copper wire min 2 5 mm 14 AWG to link the ground connection to a suitable grounding point Grounding for devices with protective plates The protective plates are used to protect the edges of the liner in the meter tube e g for abrasive fluids In addition they function as a grounding ring For plas...

Page 17: ...n the case of long pipe sections in the vicinity of power supply units an uninsulated pipe of approx 1 4 x DN of length should be provided upstream and downstream of the flowmeter sensor in order to deviate these currents away from the measuring system Fig 25 Internally insulated pipelines with cathodic corrosion protection potential Pipe flange Insulating plate Gasket insulating ring Grounding pl...

Page 18: ...s The signal cable carries a voltage signal of only a few millivolts and must therefore be routed over the shortest possible distance The maximum allowable signal cable length is 164 ft 50 m Avoid routing the cable in the vicinity of electrical equipment or switching elements that can create stray fields switching pulses and induction If this is not possible run the signal magnet coil cable throug...

Page 19: ...t the sensor and the transmitter 2 Connect the signal cable in the terminal box of the sensor 3 Route the cable from the terminal box to above the maximum flooding height of 16 4 ft 5 m 4 Tighten the cable gland 5 Carefully seal the terminal box Make sure the gasket for the cover is seated properly Note As an option the sensor can be ordered with the signal cable already connected to the sensor an...

Page 20: ...e two component potting compound from penetrating the cable conduit if an NPT 1 2 installation is used If the terminal box is to be potted subsequently on site a special two component potting compound can be ordered separately order no D141B038U01 Potting is only possible if the sensor is installed horizontally Observe the following instructions during work activity CAUTION 5 Installation 1 Cut op...

Page 21: ...pply Terminal Function comments L Phase N Neutral conductor PE Protective earth PE DC power supply Terminal Function comments 1 2 PE Protective earth PE Terminal Function comments 31 32 Active current output The current output is active mode The source to drive the 20 mA loop is in built in the transmitter 41 42 Passive digital output DO1 The output can be configured as a pulse output frequency ou...

Page 22: ... pulse frequency or binary output Note Terminals 42 52 have the same ground potential Digital outputs 41 42 and 51 52 are not electrically isolated from each other If you are using a mechanical counter we recommend setting a pulse width of 30 ms and a maximum frequency of fmax 3 kHz Passive digital output 41 42 51 52 as pulse or frequency output Passive digital output 51 52 as binary output A B Fi...

Page 23: ...structions Lead the cable for the power supply into the terminal box through the left cable entry Lead the cables for the analog outputs and the digital outputs into the terminal box through the right cable entry Connect the cables according to the electrical plan Connect the cable shields to the designated grounding clamp in the terminal box Connect the potential equalization PE on the ground ter...

Page 24: ... Figure 34 Signal Cable Part No D173D031U01 Dimensions in inch mm Figure 35 Signal Cable Part No D173D031U01 Dimensions in mm inch Pos Terminal Function comments Color 1 3 Measurement potential green 2 E1 Signal line violet 3 1S Shield for E1 4 E2 Signal line blue 5 2S Shield for E2 6 M2 Magnet coil red 7 M1 Magnet coil brown 8 Not connected yellow Not connected orange 9 SE Shield Pos Terminal Fun...

Page 25: ...f the transmitter The wire cross sectional area of the power supply cable and the circuit breaker used must comply with VDE 0100 and must be dimensioned in accordance with the current consumption of the flowmeter measuring system The cables must comply with IEC 227 and or IEC 245 The circuit breaker should be located near the transmitter and marked as being associated with the device Connect the t...

Page 26: ... damaged this may have an adverse effect on the housing protection class Follow the instructions in chapter Opening and closing the terminal box on page 14 to open and close the housing safely Observe the following points Lead the signal cable into the housing as shown Connect the cables in accordance with the electrical connection diagram If present connect the cable shielding to the earthing cla...

Page 27: ...result pressurized measuring medium may escape prematurely Due to wear on the flange seal or process connection gaskets e g threaded pipe connections Tri Clamp etc a pressurized measuring medium may escape When using internal flat gaskets these can become embrittled through CIP SIP processes If there is a chance that safe operation is no longer possible take the device out of operation and secure ...

Page 28: ...e located on the rear side of the transmitter cartridge The SensorMemory is labeled with an order number and an end number The end number is shown on the nameplate of the corresponding flowmeter sensor These numbers must be identical The non display version of the device can be parameterized using a display which is available as an accessory to the flowmeter G12035 1 G12020 1 2 Figure 39 Sensor to...

Page 29: ...ce terminal box 2 Connect programming plug to the local operating interface of the device 3 Insert USB interface cable into a free USB female connector on the PC notebook 4 Switch on the device power supply 5 Start ABB AssetVision and perform the parameterization of the equipment Detailed information on operating the software is available in the relevant operating instructions and the DTM online h...

Page 30: ...y Setup menu function 1 Switch to the configuration level with 2 Use to select Standard 3 Confirm the selection with 4 Use to confirm the password A password is not available as factory default you can continue without entering a password Parameter Factory setting Qv Max 1 Qmax DN see table in chapter Measuring range table on page 34 Sensor Tag None TX Location TAG None Unit Volumeflow Qv ugal min...

Page 31: ...y Setup Exit Select The device is factory calibrated to the flow range end value QmaxDN unless other customer information is available The ideal flow range end values are approximately 6 5 to 10 ft s 2 to 3 m s 0 2 0 3 x QmaxDN The possible flow range end values are shown in the table in chapter Measuring range table on page 34 6 Commissioning Parameterization via the Easy Setup menu function 13 U...

Page 32: ...et the desired damping 27 Confirm the selection with 28 Use to call up the edit mode 29 Use to select the desired operating modeOff Logic Pulse Frequency for the digital output 30 Confirm the selection with 31 Use to call up the edit mode 32 Use to select the desired alarm mode 33 Confirm the selection with Easy Setup Pulse Width 30 00 ms Next Edit Easy Setup Dig Out 41 42 Mode Pulse Next Edit Eas...

Page 33: ...ng the zero point adjustment make sure that There is no flow through the sensor close all valves shut off devices etc The sensor is completely filled with the medium to be measured Use to start automatic adjustment of the zero point for the system Once all parameter have been set the main menu appears again The most important parameters are now set Menu Easy Setup Exit Select Easy Setup System Zer...

Page 34: ...in 4 23 US gal min 6 0 4 l min 0 11 US gal min 20 l min 5 28 US gal min 40 l min 10 57 US gal min 10 0 9 l min 0 24 US gal min 45 l min 11 9 US gal min 90 l min 23 78 US gal min 15 2 l min 0 53 US gal min 100 l min 26 4 US gal min 200 l min 52 8 US gal min 25 1 4 l min 1 06 US gal min 200 l min 52 8 US gal min 400 l min 106 US gal min 40 1 12 l min 3 17 US gal min 600 l min 159 US gal min 1200 l m...

Page 35: ...ol the device through the closed housing cover Note The transmitter automatically calibrates the capacitive buttons on a regular basis If the cover is opened during operation the sensitivity of the buttons is firstly increased to enable operating errors to occur The button sensitivity will return to normal during the next automatic calibration You can use the or operating buttons to browse through...

Page 36: ...cannot be changed on this level Information level Operator Menu Operator Page 1 n Autoscroll Diagnostics Signals View Configuration level Configuration Easy Setup Device Info Device Setup Display Input Output Process Alarm Diagnostics Sensor Setup Process display Configuration level Configuration The configuration level contains all the parameters required for device commissioning and configuratio...

Page 37: ...tons and in addition to other information 1 Open the Operator Menu using 2 Select the desired submenu using 3 Confirm the selection with Process display Operator Menu Diagnostics Operator Page 1 Operator Page 2 Back Select Menu Description Operator Menu Diagnostics Selection of sub menu Diagnostics see also chapter Error messages on the LCD display on page 38 Operator Page 1 n Selection of operato...

Page 38: ...are three levels of access A password can be defined for level Standard There is no factory default password The error messages are also divided into the following areas Note For a detailed description of errors and troubleshooting instructions please see Diagnosis error messages on page 62 Process Display Electronics Process Display Access Level Read Only Standard Service Back Select Symbol Descr...

Page 39: ... the configuration level parameterization Enter Password QRSTUVWXYZ Next OK Numerical entry When a numerical entry is made a value is set by entering the individual decimal positions 1 Select the parameters you want to set in the menu 2 Use to call up the parameter for editing The decimal place that is currently selected is highlighted Entry from table When an entry is made from a table a value is...

Page 40: ...meter name ABC ABCDEFGHIJKLMOPQ Next OK Menu name Parameter name Currently set value Next Edit 3 Use to select the decimal place to change 4 Use to set the desired value 5 Use to select the next decimal place 6 If necessary select and set additional decimal places in accordance with steps 3 to 4 7 Use to confirm your setting This concludes the procedure for changing a parameter value Exiting the s...

Page 41: ... Language Unit Volumeflow Qv Qv Max 1 Unit Vol Totalizer Pulses per Unit Pulse Width Damping Dig Out 41 42 Mode Curr Out at Alarm Low Alarm High Alarm System Zero QmaxDN Type Meter Size Qm Max DN Qv Max DN Mains Frequency Exitation Freq Coil Current Regul Set Point Curr DC feedback reg Sensor ID Sensor Serial No Sensor Run Hours Se Calibration Se Zero Se Span First Cal Date Last Cal Date Cal Cert ...

Page 42: ...ransmitter Type Transmitter ID Transm Serial No Transmitter Version Transm Run Hours Tx Restart Counter Time since Restart Tx Calibration Manufacturer Street City Phone FW Device Ver FW Device Part Nr FW Frontend Ver FW Frontend CRC HW Frontend Ver Bootloader FEB Ver Curr Out FW Ver Curr Out FW CRC TX Span TX Zero First Cal Date Last Cal Date First Cal Location Last Cal Location Flow Direction Flo...

Page 43: ...ne 2nd Line 3rd Line Bargraph Units Damping Damping On Off Density Fixed Value Cut Off TX Location TAG TX TAG Device Reset Restore Settings Feature Settings System Zero Noise Reduction Language Contrast Operator Page 1 Operator Page 2 Autoscroll Flow Format Tot Format Date Format Display Test Unit Massflow Qm Unit Mass Tot Unit Volumeflow Qv Unit Vol Totalizer Cust Qm Unit N Cust Qm Unit F Cust Qv...

Page 44: ...e Check Fingerprints Diagnosis Interval Diagnostics Preset Maint cycle Maint Remain Time Start New Cycle Tx Factory CMR Tx Factory 1m s Tx Factory 10m s Start Tx Customer FP Tx Customer CMR Tx Customer 1m s Tx Customer 10m s Inhouse Temperature Inhouse Temp MaxPeak Inhouse Temp MinPeak Driver Current Signal Region on ADC Coil DAC Preset DC Feedback DAC ADC Errors Device Restart Count General Alarm...

Page 45: ...tion Mode Output Readings Simulation Switch Qm Massflow unit Qm Massflow Curr Out 31 32 Dig Out 41 42 State Dig Out 41 42 Freq Dig Out 41 42 Pulse Dig Out 51 52 State Dig Out 51 52 Pulse All Totalizer Massflow Fwd Massflow Rev Volumeflow Fwd Volumeflow Rev Massflow Fwd Massflow Rev Volumeflow Fwd Volumeflow Rev Reset Totalizer Preset Totalizer Totalizer ...

Page 46: ...nute bls h 132 Brew barrels per hour bls d 133 Brew barrels per day xx yy 254 User defined unit Selection Code Description g s 1 Grams per second g min 2 Grams per minute g h 3 Grams per hour g d 4 Grams per day kg s 5 Kilograms per second kg min 6 Kilograms per minute kg h 7 Kilograms per hour kg d 8 Kilograms per day lb s 9 Pounds avdp per second lb min 10 Pounds avdp per minute lb h 11 Pounds a...

Page 47: ...he display and at the current output Default setting 1 second Dig Out 41 42 Mode Selection of the operating mode for digital output 41 42 Off Digital output 41 42 deactivated Logic Digital output 41 42 as a binary output e g as an alarm output Pulse Digital output 41 42 as a pulse output In pulse mode pulses are output per unit e g 1 pulse per m3 Frequency Digital output 41 42 as a frequency outpu...

Page 48: ...nformation purposes only Set Point Curr Current used to operate the magnet coils of the flowmeter sensor DC feedback reg For service information purposes only Sensor ID ID number of the sensor Sensor Serial No Serial number of the sensor Sensor Run Hours Operating hours of the sensor Se Calibration Selection of submenu Se Calibration using Device Info Sensor Se Calibration Se Span Calibration valu...

Page 49: ...ce Info Transmitter Transmitter Version FW Device Ver Version and item number of device software package FW Device Part Nr FW Frontend Ver Version and checksum CRC of frontend board FEB software FW Frontend CRC HW Frontend Ver Hardware version of frontend board FEB Bootloader FEB Ver Version of frontend board FEB bootloader Curr Out FW Ver Current output module software version and checksum CRC Cu...

Page 50: ...e parameter Qm Range Mode Qm Range Mode Manual switchover between the measuring ranges Max1 active Max2 active for the mass flow measurement This parameter is only available if the value Qm only or Qm and Qv has been selected for the parameter Range Mode Config Qv Max DN The value specifies the lower volume flowrate rate a flow velocity of 32 8 ft s 10 m s The value is set automatically via the se...

Page 51: ...nits a density value from 0 01 5 0 g cm3 can be entered Cut Off Selection of submenu Cut Off using TX Location TAG Entry of the measuring point tag for the transmitter Alphanumeric max 20 characters TX TAG Enter the tag number for the transmitter Alphanumeric max 20 characters Plant Data Sync Tx Sens The settings are redundantly saved in two data modules One of them is the SensorMemory the other i...

Page 52: ... volumeflow unit Device Setup Transmitter Cut Off Low Flow Cut Off Sets the switching threshold 0 10 for the low flow cut off If the flow rate is below the switching threshold there is no flow measurement The setting of 0 deactivates the low flow cut off Default setting 1 0 Low Flow Hysteresis Sets the hysteresis 0 50 for the low flow cut off as it is defined in the parameter Low Flow Cut Off Defa...

Page 53: ...t setting X XX Tot Format Date Format Set the display format for the date Default setting YYYY MM DD Display Test Start the test of the LCD display with The display test lasts approx 10 seconds Various patterns are shown on the LCD display to check the display Display Operator Page 1 n Description Display Mode Configure each operator page The following variants can be selected Off Graph View 1x4 1...

Page 54: ...status of the current output in error condition The output low alarm or highalarm current is set in the subsequent menu Default setting High Alarm Low Alarm Sets the current for Low Alarm 3 5 3 6mA Default setting 3 5 mA High Alarm Sets the current for High Alarm 21 22 6mA Default setting 21 8 mA Curr Out 20 5mA Behavior of the current output if 20 5 mA is exceeded Hold Last Value The last measure...

Page 55: ...req Output using Only available if ModeFrequency has been selected Setup Logic Output Selection of submenu Setup Logic Output using Only available if ModeLogic has been selected Alarm Config Selection of submenu Alarm Config using Only available when Logic is selected in Mode and Alarm Signal is selected from the Setup Logic Output Logic Output Action menu 7 Operation Parameter descriptions Input ...

Page 56: ...output 51 52 has been configured as a pulse output Off Digital output deactivated Logic Digital output functions as binary output for function see parameter Setup Logic Output Follow DO 41 42 Digital output 51 52 operates according to the pulses from digital output 41 42 The function depends on the setting for the parameter Outp Flow Direction 90 Shift 90 phase shifted output of the same pulses as...

Page 57: ...cription Process Alarm Alarm history Display of the alarm history Clear Alarm History Reset of the alarm history Group Masking Selection of submenu Group Masking using Alarm Limits Selection of submenu Alarm Limits using Process Alarm Alarm Limits Qm Massflow Min Sets the minimum maximum limit value 0 110 for mass measurement If the process value Qm unit exceeds or falls below the limit value an a...

Page 58: ...er descriptions Menu Diagnostics Diagnostics Diagnosis Control Empty Pipe Detector Empty Pipe Detector Activate the Empty Pipe Detector function only for sizes DN 10 An entirely full measuring tube is essential for an accurate measurement The Empty Pipe Detector function detects an empty measuring pipe In the case of an alarm the current output assumes the status that was defined in the Input Outp...

Page 59: ... Diagnostics Diagnosis Control Fingerprints Tx Factory CMR The fingerprint database allows to compare the values at the time of factory calibration with the currently recorded values Errors in the integrity of the Tx Factory 1m s device can be detected at an early stage Corrective actions can be taken Tx Factory 1m s Tx Factory 10m s Start Tx Customer FP Create the manual fingerprint for the trans...

Page 60: ...mulation of measured values After selecting the value to be simulated a corresponding parameter is displayed in the menu Diagnostics Simulation Mode The simulation value can be set here The output values correspond to the simulated measured value entered The Configuration information is displayed in the lower line of the display Only one measured value output can be selected for simulation After p...

Page 61: ...umeflow Fwd Volumeflow Rev Totalizer Preset Totalizer Massflow Fwd Allows to edit preset the totalizer values e g when replacing the transmitter Massflow Rev Volumeflow Fwd Volumeflow Rev 7 Operation Parameter descriptions Menu Totalizer Device software package FEx630 device firmware package Design Issue date Type of change Description Ordering number 00 01 04 04 2016 First release 3KXF002044U0100...

Page 62: ...first line shows the area in which the error has occurred The second line shows the unique error number The next lines show a brief description of the error and information on how to remedy it Note For a detailed description of the error messages and information on troubleshooting see the following pages Operator Menu Diagnostics Back Select Electronics F123 321 Brief description Information Back ...

Page 63: ...as detected a transmitter error Call service F095 036 Electronics Coil isolation alarm Call service Defective coil incorrect wiring shortcut M1 M2 vs GND Flooded sensor Call service F094 022 Electronics Safety Alarm Curr Out 31 32 SIL function detects error Call Service The Current Output µController detects SIL relevant errors Call service F093 032 Electronics Electrode short cuircit Check wiring...

Page 64: ...Cause Remedy C078 004 Config Flowrate to zero Check digital in terminals The option card Digital Input is configured to set flowrate to zero and this event is triggered Check Digital Input terminals and configuration C076 006 Config All totalizer stopp Check digital in terminals The option card Digital Input is configured to All Totalizer stopp and this event is triggered Check Digital Input termi...

Page 65: ...imit values Qv Volumeflow Min and Qv Volumeflow Max Check the parameter settings in the Process Alarm Alarm Limits menu and adjust if necessary Check volume flow rate S041 034 Electronics DC feedback regulation Check conditions of application Call service Multi phase measuring media that produce a very high level of noise Stones or solids that produce a very high level of noise Galvanic voltages a...

Page 66: ...value no change Current value no change No F095 036 Electronics Coil isolation alarm Call service Current value no change Current value no change No F094 022 Electronics Safety Alarm Curr Out 31 32 SIL function detects error Call Service Current value no change Current value no change No F093 032 Electronics Electrode short cuircit Check wiring of sensor electrode Call service 0 Hz 0 No F092 033 E...

Page 67: ...d as Logic Alarm Signal EPD 0 0 Menu Group Masking S062 039 Operation Sensor temp limits alarm Change limits or change fluid temperature Current value no change No response Current value no change Current value no change Menu Group Masking S052 017 Operation Curr Out 31 32 is saturated CO process value out of range Adapt Qmax Alarm as configured in menu Curr Out 20 5mA Current value no change Curr...

Page 68: ...change Menu Group Masking M037 015 Electronics NV chips defect on Motherboard Defective MB Replace MB Call Service M032 023 Config Curr Out 31 32 not calibrated Call Service M028 008 Config Display value is 1600 h at Qmax Change mass Unit or vol Unit for Totalizer M026 005 Config Maintenance interval is reached Perform maintenance M024 009 Config Device not calibrated Call Service High Alarm or Lo...

Page 69: ...cleaning WARNING Risk of burns due to hot measuring media The device surface temperature may exceed 158 F 70 C depending on the measuring medium temperature Before starting work on the device make sure that it has cooled sufficiently Note Damage to components The electronic components of the printed circuit board can be damaged by static electricity observe ESD guidelines Make sure that the static...

Page 70: ... device is defective and must be replaced Fuse holder with fuse 1 Figure 45 Fuse replacement 1 G12031 Component Order number Fuse T 500 mA 250 V for power supply suitable for all devices 3KQR000443U0100 Note Damage to components The electronic components of the printed circuit board can be damaged by static electricity observe ESD guidelines Make sure that the static electricity in your body is di...

Page 71: ...n 4 Remove the LCD indicator 5 Pull the connector out of the electronic 6 Plug in the connector of the new LCD indicator Ensure that the cable harness is not damaged 7 Insert the LCD indicator and screw on replace the cover 8 Switch on the power supply Note If the O ring gasket is seated incorrectly or damaged this may have an adverse effect on the housing protection class Follow the instructions ...

Page 72: ...s is not damaged 7 Pull out the SensorMemory Note The SensorMemory is assigned to the sensor Ensure that the SensorMemory remains with the sensor and cannot be lost 8 Insert the SensorMemory into the new transmitter electronic 9 Attach the connector of the sensor cable harness 10 Insert the new transmitter electronic and fix it with the fixing screws 3x 11 Insert the LCD indicator and screw on rep...

Page 73: ...ordance with chapter Electrical connections on page 18 7 Close the cover 8 Once the power supply is switched on the transmitter automatically replicates the system data from the SensorMemory Note If the O ring gasket is seated incorrectly or damaged this may have an adverse effect on the housing protection class Follow the instructions in chapter Opening and closing the terminal box on page 14 to ...

Page 74: ...s acids alkalis solvents etc Please contact Customer Center Service listed on page 4 for nearest service location 1 Switch on the power supply The LCD display shows the following message during startup process During this time the transmitter loads sensor data and transmitter settings such as flow range damping and pulse width from the SensorMemory1 2 The process display is shown once startup proc...

Page 75: ...he product must be surrendered to a specialist recycling company Do not use municipal garbage collection points According to WEEE Directive 2002 96 EC only products used in private applications may be disposed of at municipal garbage collection points If it is not possible to dispose of old equipment properly ABB Service can take receipt of and dispose of returns for a fee Information on ROHS Dire...

Page 76: ...mount design Maximum deflection 0 006 inch 0 15 mm in the 10 58 Hz range Maximum acceleration 2 g in the 58 150 Hz range ProcessMaster Temperature data Storage temperature range 22 158 F 30 70 C The temperature range offered by the device is dependent on a number of different factors These factors include the measuring medium temperature Tmedium the ambient temperature Tamb the operating pressure ...

Page 77: ... m A e r u t a r e p m e t T nge a r b m a 4 o F 20 o C 1 140 o F 60 o C 13 o F 25 o C 185 o F 85 o C 266 o F 130 o C Measuring medium temperature Tmedium 86 o F 30 o C 13 o F 25 o C 266 o F 130 o C t n e i b m A e r u t a r e p m e t T nge a r b m a Measuring medium temperature Tmedium 4 o F 20o C 1 140 o F 60 o C Standard version Op onal high temperature version Temperature Data Ambient temperat...

Page 78: ...n the basis of the lining and flange material used in the device refer to the name plate on the device Minimum permissible operating pressure The following tables show the minimum permissible operating pressure Pmedium depending on measuring medium temperature Tmedium and the liner materiall Liner approvals on request please contact ABB Lining material Nominal diameter Pmedium mbar abs Tmedium ETF...

Page 79: ...50 30 86 50 122 70 158 90 194 110 230 130 266 150 302 170 C 338 F 0 10 20 30 40 50 60 70 80 90 100 110 145 290 435 580 725 870 1015 1160 1305 1450 1595 0 Tmedium Pmedium bar Pmedium psi G10590 CL300 CL150 30 22 10 14 10 50 30 86 50 122 70 158 90 194 110 230 130 266 150 302 170 C 338 F 0 10 20 30 40 50 60 70 80 90 100 110 0 145 290 435 580 725 870 1015 1160 1305 1450 1595 Pmedium bar Pmedium psi 12...

Page 80: ...ason for the return description of the defect Which substances have come into contact with the device 1 2 3 We hereby state that the devices components shipped have been cleaned and are free from any dangerous or poisonous substances Town city date Signature and company stamp Yes biological toxic radioactive corrosive irritating explosive combustible highly extremely combustible other toxic substa...

Page 81: ...ecified torques are valid only for greased threads and piping that is not subject to tensile stress ProcessMaster in wafer type design Meter Size ANSI Class 150 ANSI Class 300 Ft Lbs Nm Ft Lbs Nm 1 2 DN15 10 15 15 20 1 DN25 10 15 15 20 1 1 2 DN 40 15 20 25 35 2 DN50 25 35 15 20 3 DN80 40 55 30 40 4 DN100 30 40 45 60 ...

Page 82: ...Totalizer m3 l ml hl g kg t Gallon g Pulses per Unit 1 10000 1 Pulse Width 0 1 2000 ms 100 ms Damping 0 02 60 s 1 Operating mode digital output 41 42 Off binary output pulse output frequency output Digital output 41 42 as pulse output for forward flow and reverse flow Operating mode digital output 51 52 Off binary output pulse output follows digital output 41 42 90 or 180 phase shift Digital outpu...

Page 83: ...83 FEM610 PROCESSMASTER OI FEM610 EN REV A Notes ...

Page 84: ...ck of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB 2019 ABB 3KXF271610R4201 ABB Inc Measurement Analytics 125 E County Line Road Warminster PA 18974 USA Tel 1 215 674 6...

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