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ABB Johnson Controls AYK550-UH, User Manual

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ABB Johnson Controls AYK550-UH User Manual Download Page 298

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550-UH User’s Manual

Maintenance

Capacitors

The drive intermediate circuit employs several electrolytic capacitors. Their life span 
is from 35,000

…

90,000 hours depending on drive loading and ambient temperature. 

Capacitor life can be prolonged by lowering the ambient temperature. 

It is not possible to predict a capacitor failure. Capacitor failure is usually followed by 
a input power fuse failure or a fault trip. Contact 

JCI

 if capacitor failure is suspected. 

Replacements for frame size R5 and R6 are available from ABB. Do not use other 
than 

JCI

 specified spare parts.

Control panel

Cleaning

Use a soft damp cloth to clean the control panel. Avoid harsh cleaners which could 
scratch the display window.

Battery

A battery is only used in Assistant control panels that have the clock function 
available and enabled. The battery keeps the clock operating in memory during 
power interruptions. 

The expected life for the battery is greater than ten years. To remove the battery, use 
a coin to rotate the battery holder on the back of the control panel. Replace the 
battery with type CR2032.

Note:

 The battery is NOT required for any control panel or drive function, except the 

clock.

Summary of Contents for Johnson Controls AYK550-UH

Page 1: ...User s Manual 1 1 AYK550 UH HVAC Drives 1 550 HP User s Manual AYK550 UH_UM AYK3AUA0000004092 Rev I EN EFFECTIVE 2010 04 01 SUPERSEDES AYK550 UH_UM AYK3AUA0000004092 Rev H 2008 04 01 2010 ABB All Rights Reserved ...

Page 2: ......

Page 3: ... The AYK550 adjustable speed AC drive should ONLY be installed by a qualified electrician WARNING Even when the motor is stopped dangerous voltage is present at the power circuit terminals U1 V1 W1 L1 L2 L3 and U2 V2 W2 T1 T2 T3 and depending on the frame size UDC and UDC or BRK and BRK WARNING Dangerous voltage is present when input power is connected After disconnecting the supply wait at least ...

Page 4: ...eans instead use the control panel keys or commands via the I O board of the drive The maximum allowed number of charging cycles of the DC capacitors i e power ups by applying power is five in ten minutes WARNING Never attempt to repair a malfunctioning AYK550 contact the factory or your local Authorized Service Center for repair or replacement WARNING The AYK550 will start up automatically after ...

Page 5: ...view 1 49 HVAC Default macro 1 51 Supply Fan macro 1 52 Return Fan macro 1 53 Cooling Tower Fan macro 1 54 Condenser macro 1 55 Booster Pump macro 1 56 Pump Alternation macro 1 57 Internal Timer macro 1 58 Internal Timer with Constant Speeds PRV macro 1 59 Floating Point macro 1 60 Dual Setpoint with PID macro 1 61 Dual Setpoint with PID and Constant Speeds 1 62 E bypass macro 1 63 Hand Control ma...

Page 6: ...l data 1 249 Fieldbus adapter Overview 1 261 Mechanical and electrical installation FBA 1 264 Communication setup FBA 1 265 Activate drive control functions FBA 1 265 Feedback from the drive FBA 1 268 Diagnostics FBA 1 269 ABB drives profile technical data 1 271 Generic profile technical data 1 279 Diagnostics Diagnostic displays 1 281 Correcting faults 1 282 Correcting alarms 1 288 Maintenance Ma...

Page 7: ...1 299 Input power connections 1 303 Motor connections 1 311 Control connections 1 317 Efficiency 1 320 Cooling 1 320 Dimensions and weights 1 322 Degrees of protection 1 327 Ambient conditions 1 328 Materials 1 329 Applicable standards 1 330 Liability limits 1 332 Index ...

Page 8: ...1 8 A 550 UH User s Manual Table of contents ...

Page 9: ...wn At the right of each step are references to the detailed information needed for the correct installation of the unit Task See PREPARE for installation Preparing for installation on page 1 10 PREPARE the mounting location Prepare the mounting location on page 1 14 REMOVE the front cover Remove front cover on page 1 16 MOUNT the drive Mount the drive on page 1 17 INSTALL wiring Wiring overview on...

Page 10: ...et mounting bolts 6 torx screws hold each cabinet side panel in place Leave the side panels off until later 3 Remove the 4 bolts that secure the cabinet to the shipping pallet WARNING Use the lifting lugs bars at the top of the unit to lift R7 R8 drives 4 Use a hoist to lift the drive Do not place drive in final position until mounting site is prepared Unpack the drive 1 Unpack the drive 2 Check f...

Page 11: ...700001 SW V 2 06B 2030700001 Input Voltage U1 Current I1n 3 PH 48 63 Hz 200 240 Vac 59 4 A 1 PH 4 63 Hz 200 240 Vac 59 4 A Output Voltage U2 Current I2n 3 PH 0 500 Hz 0 U1 Vac 59 4 A 3 PH 0 500 Hz 0 U1 Vac 28 A A 550 UH 059A 2 Power Pn Mfg Date 01 December 2005 Org Firmware V 2 06B ABB Inc Made in USA of foreign parts 10 HP 20 HP kAIC S N 2030700001 AC HVAC Drive 550 product series Construction re...

Page 12: ...ing surface and the frame size For installations involving frame size R7 R8 Hoist Motor Specification Verify Reference Motor type 3 phase induction motor Nominal current Motor value is within this range 0 15 1 5 I2N I2N normal use current Type code label on drive entry for Output I2N or Type code on drive and rating table in Technical data on page 1 299 Nominal frequency 10 500 Hz Voltage range Mo...

Page 13: ... on a smooth solid surface and in a suitable environment as defined above The drive must be located in a suitable environment as defined above The minimum space requirements for the drive are the outside dimensions see Outside dimensions R1 R6 on page 1 325 or Outside dimensions R7 R8 on page 1 326 plus air flow space around the unit see Cooling on page 1 320 The distance between the motor and the...

Page 14: ...o If possible use the two outside holes to allow room to remove the fan for maintenance Note AYK400 drives can be replaced using the original mounting holes For R1 and R2 frame sizes the mounting holes are identical For R3 and R4 frame sizes the inside mounting holes on the top of AYK550 drives match AYK400 mounts Frame size IP21 UL type 1 IP54 UL type 12 Kit Code English Kit Code English R1 FMK A...

Page 15: ...the enclosure to secure the cabinet to a wall or to the back of another enclosure Bolt the L bracket to the enclosure using the lifting lug bolt hole on the top of the enclosure 2 Drill holes of appropriate size in the mounting location PC00023 Fastening points when installed back against a wall Top view Fastening points when installed back against back Cabinet top M12 bolt 1 2 to 9 16 in L bracke...

Page 16: ... hood in place 2 If hood is present Slide hood up and off of the cover 3 Loosen the captive screws around the edge of the cover 4 Remove the cover R7 R8 Cabinet Door 1 To open the cabinet door loosen the quarter turn screws that hold the cabinet door closed R7 R8 Side Panels The side panels were removed to take the cabinet off the pallet Installation access is easier if these panels are kept off t...

Page 17: ... back of the drive 2 R5 R6 Align the sheet metal hood not shown in front of the drive s top mounting holes Attach as part of next step 3 Position the AYK550 onto the mounting screws or bolts and securely tighten in all four corners Note Lift the AYK550 by its metal chassis frame size R6 by the lifting holes on both sides at the top 4 Re install the rubber plugs 5 Non English speaking locations Add...

Page 18: ...ng apart Input power wiring Motor wiring Use a separate metal conduit run for each drive Control communications wiring When installing input power and motor wiring refer to the following as appropriate To locate input power and motor connection terminals see Connection diagrams starting on page 1 20 For specifications on power terminals see Drive s power connection terminals on page 1 309 For corn...

Page 19: ...arameter descriptions on page 1 80 Embedded fieldbus on page 1 187 Fieldbus adapter on page 1 261 For electro magnetic compliance EMC follow local codes and the requirements in Motor cable requirements for CE C Tick compliance on page 1 313 For example Properly ground the wire screen cable shields Keep individual un screened wires between the cable clamps and the screw terminals as short as possib...

Page 20: ...ed Optional Module 1 X1 Communications Optional Module 2 GND Power Output to Motor Power Input EM1 X1 Analog Inputs and Outputs X1 Digital Inputs X1 Relay Outputs and 10 V Ref Voltage Output and 24 V Aux Voltage Output EM3 PE U1 V1 W1 U2 V2 W2 X0003 RS485 R5 R6 differ See next page Frame Sizes R1 R4 Diagram shows the R3 frame J2 DIP Switches J2 ON off position on position for RS485 Termination J2 ...

Page 21: ...NG To avoid danger or damage to the drive on IT systems and corner grounded TN systems see section Disconnecting the internal EMC filter on page 1 22 GND Power Input PE U1 V1 W1 X0011 F1 F2 Power Input PE U1 V1 W1 F1 F2 X0013 Power Output to Motor U2 V2 W2 R5 R6 GND GND Power Output to Motor U2 V2 W2 Terminals Not Used Terminals Not Used ...

Page 22: ...hich might cause danger or damage the drive Note When the internal EMC filter is disconnected the drive is not EMC compatible The following table shows the installation rules for the EMC filter screws in order to connect or disconnect the filter depending on the system type and the frame size For more information on the different system types see Floating networks on page 1 308 and Unsymmetrically...

Page 23: ...he motor but NOT to the drive output terminals U2 V2 W2 2 At the drive end of the motor cable measure the insulation resistance between each motor cable phase and Protective Earth PE Apply a voltage of 1 kV DC and verify that resistance is greater than 1 Mohm Frame sizes Screw Symmetrically grounded TN systems TN S systems Corner grounded TN systems IT systems ungrounded or high resistance grounde...

Page 24: ...ame size refer to Power terminal considerations R6 Frame size on page 1 309 8 Route the control cables through the conduit not the same conduit as either input power or motor wiring 9 Use available secure points and tie strap landings to permanently secure control wiring at a minimum distance of 6 mm 1 4 from power wiring 10 Strip the control cable sheathing and twist the copper screen into a pig ...

Page 25: ...0 and table for tightening torques on page 1 309 Note For R5 frame size the minimum power cable size is 25 mm2 4 AWG For R6 frame size refer to Power terminal considerations R6 Frame size on page 1 309 7 Route the control cables through the conduit not the same conduit as either input power or motor wiring runs 8 Use available secure points and tie strap landings to permanently secure control wiri...

Page 26: ... Connect input power and motor cables to the bus terminals See Wiring requirements on page 1 18 Connection diagrams on page 1 20 6 Connect grounds to ground bar 7 Use available secure points and tie strap landings to permanently secure control wiring at a minimum distance of 6 mm 1 4 from power wiring 8 Strip the control cable sheathing and twist the copper screen into a pig tail 9 Connect the gro...

Page 27: ... EM3 or F1 F2 The drive is properly grounded The input power voltage matches the drive nominal input voltage range The input power connections at U1 V1 and W1 are connected and tightened as specified The input power branch circuit protection is installed The motor connections at U2 V2 and W2 are connected and tightened as specified The input power motor and control wiring are routed through separa...

Page 28: ...ol panel Note The control panel window must be closed to comply with UL type 12 6 Optional Add a lock not supplied to secure the control panel window R7 R8 Covers 1 If side panels were removed and not remounted mount them now Each panel requires 6 torx screws 2 Re mount all high voltage shields 3 Close all internal swing out panels and secure in place with the quarter turn screws 4 Close the cabin...

Page 29: ...s on 1 Apply input power When power is applied to the AYK550 the green LED comes on Note Before increasing motor speed check that the motor is running in the desired direction To change rotation direction switch motor leads as shown below U1 V1 W1 U2 V2 W2 L1 L2 L3 Motor Drive Input FM U1 V1 W1 U2 V2 W2 L1 L2 L3 Motor Drive Input To change rotation direction switch motor leads GND GND GND GND ...

Page 30: ...ithout any commissioning except entry of the motor data as described below Spin Motor is useful for example to operate ventilation fans prior to commissioning Note When using Spin Motor the motor speed is limited to the range 1 3 2 3 of maximum speed Also no interlocks are activated Finally once the drive is commissioned the welcome screen and this option no longer appear Motor data The motor data...

Page 31: ...r more of the AYK550 special features and or fine tuning 1 Review the parameter descriptions in Complete parameter descriptions starting on page 1 80 Enable options and fine tune parameter values as appropriate for the system 2 Edit parameters as appropriate Fault and alarm adjustments The AYK550 can detect a wide variety of potential system problems For example initial system operation may genera...

Page 32: ...1 32 A 550 UH User s Manual Installation ...

Page 33: ...sioning Copy function for moving parameters to other A 550 drives Backup function for saving parameter sets Context sensitive help Real time clock General display features Soft key functions The soft key functions are defined by text displayed just above each key Display contrast To adjust display contrast simultaneously press and or as appropriate Status LED UP SOFT KEY 1 DOWN OFF SOFT KEY 2 HELP...

Page 34: ... top line of the LCD display shows the basic status information of the drive HAND Indicates that the drive control is local that is from the control panel AUTO Indicates that the drive control is remote such as the basic I O X1 or fieldbus Indicates the drive and motor rotation status as follows Upper right shows the active reference Middle Using parameter group 34 the middle of the LCD display ca...

Page 35: ... control HAND and control the drive using the control panel press and hold the or button Pressing the HAND button switches the drive to hand control while keeping the drive running Pressing the OFF button switches to hand control and stops the drive To switch back to auto control AUTO press and hold the button Hand Auto Off To start the drive press the HAND or AUTO buttons to stop the drive press ...

Page 36: ...ry settings select the application macro HVAC Default 2 Select the Parameters mode with the UP DOWN buttons and select ENTER to select the Parameters Mode 3 Select the appropriate parameter group with the UP DOWN buttons and select SEL 4 Select the appropriate parameter in a group with the UP DOWN buttons Select EDIT to change the parameter 5 Press the UP DOWN buttons to change the parameter value...

Page 37: ...ently Note If you want to set the parameters independently use the Parameters Mode The order of tasks presented by the Start up Assistant depends on your entries The following task list is typical 1 Select MENU to enter the main menu 2 Select ASSISTANTS with the UP DOWN buttons and select ENTER 3 Scroll to COMMISSION DRIVE with the UP DOWN buttons and select SEL 4 Change the values suggested by th...

Page 38: ...s PID Control Prompts for PID settings Prompts for the source of process reference Prompts for reference limits Prompts for source limits and units for the process actual value Defines the use of Sleep function Low Noise Setup Prompts for switching frequency Prompts for definition of Flux optimization Prompts for the use of Critical speeds Panel Display Prompts for display variable and unit settin...

Page 39: ... Backup Mode to export parameters from one drive to another The parameters are uploaded from a drive to the control panel and downloaded from the control panel to another drive Two options are available Par Backup Mode The Assistant Control Panel can store a full set of drive parameters The Par Backup Mode has these functions Upload to Panel Copies all parameters from the drive to the Control Pane...

Page 40: ... and a progress diagram is displayed Select ABORT if you want to stop the process 5 The text Parameter upload successful is displayed and the control panel returns to the PAR BACKUP menu Select EXIT to return to the main menu Now you can disconnect the panel 1 Select MENU to enter the menu 2 Select PAR BACKUP with the UP DOWN buttons 3 Scroll to Download to drive all and select SEL 4 The text Rest...

Page 41: ...eters Use this option to transfer parameters to systems that use similar configurations the drive and motor sizes do not need to be the same To download application to drive follow these steps 5 After the download stops the message Parameter download successful is displayed and the control panel goes back to PAR BACKUP menu Select EXIT to return to the main menu 1 Select MENU to enter the menu 2 S...

Page 42: ... the control panel handles these situations by Discarding parameters values not available on the target drive Using parameter default values when the download provides no values or invalid values Providing a Differences List A listing of the type and number of items that the target cannot accept exactly as specified You can either accept the default edits by pressing READY or view and edit each it...

Page 43: ...Yes save parameters Download failures In some situations the drive may be unable to accept a download In those cases the control panel display is Parameter download failed plus one of the following causes Set not found You are attempting to download a data set that was not defined in the backup The remedy is to manually define the set or upload the set from a drive that has the desired set definit...

Page 44: ...l to Show Clock with the UP DOWN buttons and select SEL to make the clock visible 5 Scroll to Set Time with the UP DOWN buttons and select SEL 6 Change the hours and minutes with the UP DOWN buttons and select OK to save the values The active value is displayed in inverted color 7 Scroll to Time Format with the UP DOWN buttons and select SEL 8 The different formats are displayed Select a format wi...

Page 45: ...select OK to save the values The active value is displayed in inverted color 11 Scroll to Date Format with the UP DOWN buttons and select SEL 12 The Date formats are displayed Select a date format with the UP DOWN buttons and select OK to confirm the selection 13 Select EXIT twice to return to the main menu ...

Page 46: ...th the UP DOWN buttons and select ENTER 3 Scroll to the I O setting you want to view with the UP DOWN buttons and select SEL 4 Select the setting you want to view with the UP DOWN buttons and select OK 5 You can change the value with the UP DOWN buttons and save it by selecting SAVE If you do not want to change the setting select CANCEL 6 Select EXIT to return to the main menu ...

Page 47: ...e start up Start up by changing the parameters individually To change the parameters follow these steps 1 Select MENU to enter the main menu 2 Select ASSISTANTS with the Up Down buttons and select ENTER 3 Scroll to COMMISSION DRIVE with the Up Down buttons 4 Change the values suggested by the assistant to your preferences and then press SAVE after every change 1 Select MENU to enter the main menu ...

Page 48: ...0 Start Stop Dir 11 Reference Select 20 Limits 21 Start Stop 22 Accel Decel 26 Motor Control and 30 Fault Functions Note To restore the default factory settings select the application macro HVAC Default 3 Select the appropriate parameter group with the UP DOWN buttons and select SEL 4 Select the appropriate parameter in a group with the UP DOWN buttons Select EDIT to change the parameter value 5 P...

Page 49: ...onal parameter changes can be made manually using the control panel Application macros are enabled by setting the value for parameter 9902 APPLIC MACRO By default HVAC Default value 1 is the enabled macro General considerations The following considerations apply for all macros When using a direct speed reference in AUTO mode connect the speed reference to analog input 1 AI1 and provide the START c...

Page 50: ...ntrol terminal descriptions on page 1 318 Specific wiring requirements are included with each macro description 9902 Value Macro 9902 Value Macro 1 HVAC Default 9 Internal Timer with Constant Speeds 2 Supply Fan 10 Floating Point 3 Return Fan 11 Dual Setpoint PID 4 Cooling Tower Fan 12 Dual Setpoint PID with Constant Speeds 5 Condenser 13 E bypass 6 Booster Pump 14 Hand Control 7 Pump Alternation ...

Page 51: ...O2B 25 RO3C 26 RO3A 27 RO3B External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate to start drive Not configured Constant Preset speed 1 P 1202 Safety interlock Deactivate to stop drive P 1608 Not configured Relay output 1 P 1401 Default operation Ready 19 connected to 21 Relay output 2 P 1402 Default operation Running 22 connected to 24 Re...

Page 52: ... X1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate to start drive Run permissive Deactivate to stop drive P 1601 Constant Preset speed 1 P 12021 Safety interlock 1 Deactivate to stop drive P 1608 Safety interlock 2 Deactivate to stop drive P 1609 Relay output 1 P 1401 Default operation Started 19 connected to 21 Relay output 2...

Page 53: ...nal reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate to start drive Run permissive Deactivate to stop drive P 1601 Constant Preset speed 1 P 12021 Safety interlock 1 Deactivate to stop drive P 1608 Safety interlock 2 Deactivate to stop drive P 1609 Relay output 1 P 1401 Default operation Started 19 connected to 21 Relay output 2 P 1402 Default...

Page 54: ... mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate to start drive Run permissive Deactivate to stop drive P 1601 Constant Preset speed 1 P 12021 Safety interlock 1 Deactivate to stop drive P 1608 Safety interlock 2 Deactivate to stop drive P 1609 Relay output 1 P 1401 Default operation Started 19 connected to 21 Relay output 2 P 140...

Page 55: ...ence 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate to start drive Run permissive Deactivate to stop drive P 1601 Constant Preset speed 1 P 12021 Safety interlock 1 Deactivate to stop drive P 1608 Safety interlock 2 Deactivate to stop drive P 1609 Relay output 1 P 1401 Default operation Started 19 connected to 21 Relay output 2 P 1402 Default operatio...

Page 56: ...3B X1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate to start drive Run permissive Deactivate to stop drive P 1601 Constant Preset speed 1 P 12021 Safety interlock 1 Deactivate to stop drive P 1608 Safety interlock 2 Deactivate to stop drive P 1609 Relay output 1 P 1401 Default operation Started 19 connected to 21 Relay output...

Page 57: ... 2202 ACCELER TIME 1 10 0 s 1 SCR 2 AI1 3 AGND 4 10V 5 AI2 6 AGND 7 AO1 8 AO2 9 AGND 10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate to start drive Run permissive Deactivate to stop drive P ...

Page 58: ...ND 4 10V 5 AI2 6 AGND 7 AO1 8 AO2 9 AGND 10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Timer enable Activate to start stop drive from timer Run permissive Deactivate to stop drive P 1601 Timer override Activa...

Page 59: ...0105 TORQUE 4110 SET POINT SEL 1 AI1 3416 SIGNAL 3 MIN 200 0 1 SCR 2 AI1 3 AGND 4 10V 5 AI2 6 AGND 7 AO1 8 AO2 9 AGND 10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Timer enable Activate to start stop drive fr...

Page 60: ...RQUE 3421 OUTPUT 3 MAX 200 0 1 SCR 2 AI1 3 AGND 4 10V 5 AI2 6 AGND 7 AO1 8 AO2 9 AGND 10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA Not configured Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate to start drive Run permissive Deactivate to stop drive P 1601 Constant Preset spee...

Page 61: ...9 AGND 10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate to start drive Run permissive Deactivate to stop drive P 1601 Setpoint selection Activate to select Set2 Safety interlock 1 Deactivate ...

Page 62: ...9 AGND 10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate to start drive Presets PID selection Activate to select PID Setpoint selection Activate to select Set2 Preset speed 1 Preset speed 2 Re...

Page 63: ...1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate to start drive Run enable Deactivate to stop drive P 1601 Not configured Not configured Not configured Relay output 1 P 1401 Default operation Started 19 connected to 21 Relay output 2 P 1402 Default operation Running 2...

Page 64: ... POINT SEL 1 AI1 1 SCR 2 AI1 3 AGND 4 10V 5 AI2 6 AGND 7 AO1 8 AO2 9 AGND 10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA Not configured Reference voltage 10 VDC Output frequency 0 4 20 mA Not configured Not configured Not configured Not configured Not configured Relay output 1 P 1401 Default operation...

Page 65: ... 7 AO1 8 AO2 9 AGND 10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA Not configured Reference voltage 10 VDC Output frequency 0 4 20 mA Not configured Not configured Not configured Not configured Not configured Relay output 1 P 1401 Default operation Started 19 connected to 21 Relay output 2 P 1402 Defa...

Page 66: ...1 66 A 550 UH User s Manual Application macros ...

Page 67: ...ize dependent 9909 MOTOR NOM POWER 0 15 1 5 Pn 0 1 hp 1 0 Pn 9910 ID RUN 0 1 1 0 OFF IDMAGN 9915 MOTOR COSPHI 0 01 0 97 0 01 0 IDENTIFIED Group 01 OPERATING DATA 0101 SPEED DIR 30000 30000 rpm 1 rpm 0102 SPEED 0 30000 rpm 1 rpm 0103 OUTPUT FREQ 0 0 500 0 Hz 0 1 Hz 0104 CURRENT 0 0 1 5 I2n 0 1 A 0105 TORQUE 200 0 200 0 0 1 0106 POWER 1 5 1 5 Pn 0 1 kW 0107 DC BUS VOLTAGE 0 2 5 VdN 1 V 0109 OUTPUT V...

Page 68: ...36 COMM VALUE 2 32768 32767 1 0137 PROCESS VAR 1 1 0138 PROCESS VAR 2 1 0139 PROCESS VAR 3 1 0140 RUN TIME 0 00 499 99 kh 0 01 kh 0141 MWH COUNTER 0 65535 MWh 1 MWh 0142 REVOLUTION CNTR 0 65535 Mrev 1 Mrev 0143 DRIVE ON TIME HI 0 65535 days 1 day 0144 DRIVE ON TIME LO 00 00 00 23 59 58 1 2 s 0145 MOTOR TEMP Par 3501 1 3 10 200 C Par 3501 4 0 5000 ohm Par 3501 5 6 0 1 1 0150 CB TEMP 20 0 150 0 C 1 ...

Page 69: ...REF1 Hz rpm 1102 EXT1 EXT2 SEL 6 12 1 0 EXT1 1103 REF1 SELECT 0 17 20 21 1 1 AI1 1104 REF1 MIN 0 0 500 0 Hz 0 30000 rpm 0 1 Hz 1 rpm 0 0 Hz 0 rpm 1105 REF1 MAX 0 0 500 0 Hz 0 30000 rpm 0 1 Hz 1 rpm 60 0 Hz US 1800 rpm US 1106 REF2 SELECT 0 17 19 21 1 19 PID1OUT 1107 REF2 MIN 0 0 100 0 0 0 600 0 for torque 0 1 0 0 1108 REF2 MAX 0 0 100 0 0 0 600 0 for torque 0 1 100 0 Group 12 CONSTANT SPEEDS 1201 ...

Page 70: ...1 s 0 0 s 1414 RO 4 OFF DELAY 0 0 3600 0 s 0 1 s 0 0 s 1415 RO 5 ON DELAY 0 0 3600 0 s 0 1 s 0 0 s 1416 RO 5 OFF DELAY 0 0 3600 0 s 0 1 s 0 0 s 1417 RO 6 ON DELAY 0 0 3600 0 s 0 1 s 0 0 s 1418 RO 6 OFF DELAY 0 0 3600 0 s 0 1 s 0 0 s Group 15 ANALOG OUTPUTS 1501 AO1 CONTENT SEL 99 178 1 103 OUTPUT FREQ 1502 AO1 CONTENT MIN Depends on selection 0 0 Hz 1503 AO1 CONTENT MAX Depends on selection 60 0 H...

Page 71: ... 2007 MINIMUM FREQ 500 0 500 0 Hz 0 1 Hz 0 0 Hz 2008 MAXIMUM FREQ 0 0 500 0 Hz 0 1 Hz 60 0 Hz US 2013 MIN TORQUE SEL 6 7 1 0 MIN TORQUE 1 2014 MAX TORQUE SEL 6 7 1 0 MAX TORQUE 1 2015 MIN TORQUE 1 600 0 0 0 0 1 300 0 2016 MIN TORQUE 2 600 0 0 0 0 1 300 0 2017 MAX TORQUE 1 0 0 600 0 0 1 300 0 2018 MAX TORQUE 2 0 0 600 0 0 1 300 0 Group 21 START STOP 2101 START FUNCTION Vector control modes 1 2 8 Sc...

Page 72: ...0 30000 rpm 0 1 Hz 1 rpm 0 0 Hz 0 rpm 2505 CRIT SPEED 2 HI 0 0 500 0 Hz 0 30000 rpm 0 1 Hz 1 rpm 0 0 Hz 0 rpm 2506 CRIT SPEED 3 LO 0 0 500 0 Hz 0 30000 rpm 0 1 Hz 1 rpm 0 0 Hz 0 rpm 2507 CRIT SPEED 3 HI 0 0 500 0 Hz 0 30000 rpm 0 1 Hz 1 rpm 0 0 Hz 0 rpm Group 26 MOTOR CONTROL 2601 FLUX OPT ENABLE 0 1 1 1 ON 2602 FLUX BRAKING 0 1 1 0 OFF 2603 IR COMP VOLT 0 0 100 0 V 0 1 V 0 0 V 2604 IR COMP FREQ 0...

Page 73: ... 31 AUTOMATIC RESET 3101 NUMBER OF TRIALS 0 5 1 5 3102 TRIAL TIME 1 0 600 0 s 0 1 s 30 0 s 3103 DELAY TIME 0 0 120 0 s 0 1 s 6 0 s 3104 AR OVERCURRENT 0 1 1 0 DISABLE 3105 AR OVERVOLTAGE 0 1 1 1 ENABLE 3106 AR UNDERVOLTAGE 0 1 1 1 ENABLE 3107 AR AI MIN 0 1 1 1 ENABLE 3108 AR EXTERNAL FLT 0 1 1 1 ENABLE Group 32 SUPERVISION 3201 SUPERV 1 PARAM 100 178 1 103 OUTPUT FREQ 3202 SUPERV 1 LIM LO Depends ...

Page 74: ...M 0 9 1 5 0 0 3419 OUTPUT3 UNIT 0 127 1 11 mA 3420 OUTPUT3 MIN Depends on selection 0 0 mA 3421 OUTPUT3 MAX Depends on selection 20 0 mA Group 35 MOTOR TEMP MEAS 3501 SENSOR TYPE 0 6 1 0 NONE 3502 INPUT SELECTION 1 8 1 1 AI1 3503 ALARM LIMIT 10 200 C 0 5000 ohm 0 1 1 110 C 1500 ohm 0 3504 FAULT LIMIT 10 200 C 0 5000 ohm 0 1 1 130 C 4000 ohm 0 Group 36 TIMED FUNCTIONS 3601 TIMERS ENABLE 6 7 1 0 NOT...

Page 75: ...300 3713 LOAD FREQ 4 0 500 Hz 1 Hz 50 Hz 3714 LOAD TORQ LOW 4 0 600 1 30 3715 LOAD TORQ HIGH 4 0 600 1 300 3716 LOAD FREQ 5 0 500 Hz 1 Hz 500 Hz 3717 LOAD TORQ LOW 5 0 600 1 30 3718 LOAD TORQ HIGH 5 0 600 1 300 Group 40 PROCESS PID SET 1 4001 GAIN 0 1 100 0 0 1 2 5 4002 INTEGRATION TIME 0 0 3600 0 s 0 1 s 3 0 s 4003 DERIVATION TIME 0 0 10 0 s 0 1 s 0 0 s 4004 PID DERIV FILTER 0 0 10 0 s 0 1 s 1 0 ...

Page 76: ...ale 100 0 4110 SET POINT SEL 0 2 8 17 19 20 1 0 KEYPAD 4111 INTERNAL SETPNT Depends on Units and Scale 40 0 4112 SETPOINT MIN 500 0 500 0 0 1 0 0 4113 SETPOINT MAX 500 0 500 0 0 1 100 0 4114 FBK SEL 1 13 1 1 ACT1 4115 FBK MULTIPLIER 32 768 32 767 0 001 0 000 NOT SEL 4116 ACT1 INPUT 1 7 1 2 AI2 4117 ACT2 INPUT 1 7 1 2 AI2 4118 ACT1 MINIMUM 1000 1000 1 0 4119 ACT1 MAXIMUM 1000 1000 1 100 4120 ACT2 M...

Page 77: ...RC 1 2 1 1 PID2REF Group 45 ENERGY SAVING 4502 ENERGY PRICE 0 00 655 35 0 01 0 00 4507 CO2 CONV FACTOR 0 0 10 0 tn MWh 0 1 tn MWh 0 5 tn MWh 4508 PUMP POWER 0 0 1000 0 0 1 100 0 4509 ENERGY RESET 0 1 1 0 DONE Group 51 EXT COMM MODULE 5101 FBA TYPE 0000 FFFF hex 0000 hex NOT DEFINED 5102 5126 FB PAR 2 26 0 65535 1 0 5127 FBA PAR REFRESH 0 1 1 0 DONE 5128 FILE CPI FW REV 0000 FFFF hex 1 0000 hex 512...

Page 78: ...0 FFFF hex 1 0000 hex Group 64 LOAD ANALYZER 6401 PVL SIGNAL 100 178 1 103 OUTPUT FREQ 6402 PVL FILTER TIME 0 0 120 0 s 0 1 s 0 1 s 6403 LOGGERS RESET 6 7 1 0 NOT SEL 6404 AL2 SIGNAL 101 178 1 103 OUTPUT FREQ 6405 AL2 SIGNAL BASE Depends on selection 60 0 Hz 6406 PEAK VALUE 6407 PEAK TIME 1 Date dd mm yy power on time in days 1 d 6408 PEAK TIME 2 Time hh mm ss 2 s 6409 CURRENT AT PEAK 0 0 6553 5 A...

Page 79: ...z US 8111 START FREQ 3 0 0 500 0 Hz 0 1 Hz 60 0 Hz US 8112 LOW FREQ 1 0 0 500 0 Hz 0 1 Hz 30 0 Hz US 8113 LOW FREQ 2 0 0 500 0 Hz 0 1 Hz 30 0 Hz US 8114 LOW FREQ 3 0 0 500 0 Hz 0 1 Hz 30 0 Hz US 8115 AUX MOT START D 0 0 3600 0 s 0 1 s 5 0 s 8116 AUX MOT STOP D 0 0 3600 0 s 0 1 s 3 0 s 8117 NR OF AUX MOT 0 4 1 1 8118 AUTOCHNG INTERV 0 1 336 0 h 0 1 h 0 0 h NOT SEL 8119 AUTOCHNG LEVEL 0 0 100 0 0 1 ...

Page 80: ...into the drive permanent memory for later use Each set contains parameter settings including Group 99 START UP DATA and the results of the motor identification run 0 USER S1 LOAD 2 USER S2 LOAD With these the user parameter sets can be taken back in use 9904 MOTOR CTRL MOD 1 3 1 3 SCALAR FREQ Selects the motor control mode 1 VECTOR SPEED sensorless vector control mode Reference 1 is speed referenc...

Page 81: ...e the motor nominal torque over a wide speed range and without any measured speed feedback i e without a pulse encoder 0 OFF IDMAGN The Motor ID Run process is not run Identification magnetization is performed depending on parameter 9904 and 2101 settings In identification magnetization the motor model is calculated at first start by magnetizing the motor for 10 to 15 s at zero speed motor not rot...

Page 82: ...of motor nominal torque 0106 POWER 1 5 1 5 Pn 0 1 kW The measured motor power in kW 0107 DC BUS VOLTAGE 0 2 5 VdN 1 V The DC bus voltage in V DC as measured by the A 550 0109 OUTPUT VOLTAGE 0 2 0 VdN 1 V The voltage applied to the motor 0110 DRIVE TEMP 0 0 150 0 C 0 1 C The temperature of the drive power transistors in degrees Celsius 0111 EXTERNAL REF 1 0 0 500 0 Hz 0 1 Hz 1 rpm 0 30000 rpm Exter...

Page 83: ...es that the relay is energized 0 indicates that the relay is de energized 0123 RO 4 6 STATUS 000 111 0 7 decimal 1 Status of the three relay outputs Available if OREL 01 Relay Output Extension Module is installed See parameter 0122 0124 AO 1 0 0 20 0 mA 0 1 mA The analog output 1 value in milliamperes 0125 AO 2 0 0 20 0 mA 0 1 mA The analog output 2 value in milliamperes 0126 PID 1 OUTPUT 1000 0 1...

Page 84: ...e written from serial link 0136 COMM VALUE 2 32768 32767 1 Free data location that can be written from serial link 0137 PROCESS VAR 1 1 Process variable 1 Defined by parameters in Group 34 PANEL DISPLAY 0138 PROCESS VAR 2 1 Process variable 2 Defined by parameters in Group 34 PANEL DISPLAY 0139 PROCESS VAR 3 1 Process variable 3 Defined by parameters in Group 34 PANEL DISPLAY 0140 RUN TIME 0 00 49...

Page 85: ... 163 The counter value is accumulated till it reaches 999 9 after which the counter rolls over and starts again from 0 0 Can be reset with parameter 4509 ENERGY RESET resets all energy calculators at the same time See Group 45 ENERGY SAVING 0175 SAVED MWH 0 65535 MWh 1 MWh Energy saved in MWh compared to the energy used when the pump is connected directly to the supply See the note on page 1 163 T...

Page 86: ...e parameter 0176 SAVED AMOUNT 1 0178 SAVED CO2 0 0 6553 5 tn 0 1 tn Reduction of carbon dioxide emissions in tons See the note on page 1 163 The counter value is accumulated till it reaches 6553 5 the counter does not roll over Can be reset with parameter 4509 ENERGY RESET resets all energy calculators at the same time CO2 conversion factor is set with parameter 4507 CO2 CONV FACTOR See Group 45 E...

Page 87: ...ternal location EXT1 or EXT2 must be active and set to COMM See parameters 1001 and 1002 The control panel displays the word in hex For example all zeros and a 1 in Bit 0 displays as 0001 All zeros and a 1 in Bit 15 displays as 8000 0302 FB CMD WORD 2 1 Read only copy of the Fieldbus Command Word 2 See parameter 0301 Bit 0301 FB CMD WORD 1 0302 FB CMD WORD 2 0 STOP FBLOCAL_CTL 1 START FBLOCAL_REF ...

Page 88: ...ys as 8000 0304 FB STS WORD 2 1 Read only copy of the Status Word 2 See parameter 0303 Group 03 Actual Signals Code Description Range Resolution Default S Bit 0303 FB STS WORD 1 0304 FB STS WORD 2 0 READY ALARM 1 ENABLED NOTICE 2 STARTED DIRLOCK 3 RUNNING LOCALLOCK 4 ZERO_SPEED CTL_MODE 5 ACCELERATE Reserved 6 DECELERATE Reserved 7 AT_SETPOINT CPY_CTL 8 LIMIT CPY_REF1 9 SUPERVISION CPY_REF2 10 REV...

Page 89: ... Read only copy of the Fault Word 3 See parameter 0305 Group 03 Actual Signals Code Description Range Resolution Default S Bit 0305 FAULT WORD 1 0306 FAULT WORD 2 0307 FAULT WORD 3 0 OVERCURRENT Obsolete EFB 1 1 DC OVERVOLT THERM FAIL EFB 2 2 DEV OVERTEMP OPEX LINK EFB 3 3 SHORT CIRC OPEX PWR INCOMPATIBLE SW 4 Reserved CURR MEAS USER LOAD CURVE 5 DC UNDERVOLT SUPPLY PHASE Reserved 6 AI1 LOSS ENCOD...

Page 90: ... All zeros and a 1 in Bit 15 displays as 8000 0309 ALARM WORD 2 1 See parameter 0308 Group 03 Actual Signals Code Description Range Resolution Default S Bit 0308 ALARM WORD 1 0309 ALARM WORD 2 0 OVERCURRENT Reserved 1 OVERVOLTAGE PID SLEEP 2 UNDERVOLTAGE ID RUN 3 DIR LOCK Reserved 4 IO COMM START ENABLE 1 MISSING 5 AI1 LOSS START ENABLE 2 MISSING 6 AI2 LOSS EMERGENCY STOP 7 PANEL LOSS ENCODER ERRO...

Page 91: ...days reported in 0402 in format hh mm ss if real time clock is not used or was not set Format on the Basic Control Panel The time since power on in 2 second ticks minus the whole days reported in 0402 30 ticks 60 seconds E g Value 514 equals 17 minutes and 8 seconds 514 30 0404 SPEED AT FLT 32768 32767 1 rpm 0 The motor speed rpm at the time the last fault occurred 0405 FREQ AT FLT 3276 8 3276 7 0...

Page 92: ...commands are through momentary push buttons as described for DI1P 2P Direction control requires parameter 1003 3 REQUEST is through digital input DI3 DI3 activated Reverse de activated Forward 5 DI1P 2P 3P Start Forward Start Reverse and Stop Start and Direction commands are given simultaneously with two separate momentary push buttons the P stands for pulse Start Forward command is through a norm...

Page 93: ...d STOP See Group 36 TIMED FUNCTIONS 12 14 TIMED FUNC 2 4 Assigns Start Stop control to Timed Function 2 4 See TIMED FUNC 1 above 1002 EXT2 COMMANDS 0 14 1 1 DI1 Defines external control location 2 EXT2 the configuration of start stop and direction commands See parameter 1001 EXT1 COMMANDS above 1003 DIRECTION 1 3 1 1 FORWARD Defines the control of motor rotation direction 1 FORWARD Rotation is fix...

Page 94: ...ate of the selected digital input See DI1 above 7 EXT2 Selects external control location 2 EXT2 See parameter 1002 EXT2 COMMANDS for EXT2 s Start Stop Dir definitions See parameter 1106 REF2 SELECT for EXT2 s reference definitions 8 COMM Assigns control of the drive via external control location EXT1 or EXT2 based on the fieldbus control word Bit 5 of the Command Word 1 parameter 0301 defines the ...

Page 95: ...rate to the stored reference 7 DI5U 6D Same as above DI3U 4D except that DI5 and DI6 are the digital inputs used 8 COMM Defines the fieldbus as the reference source 9 COMM AI1 Defines a fieldbus and analog input 1 AI1 combination as the reference source See Analog input reference correction below 10 COMM AI1 Defines a fieldbus and analog input 1 AI1 combination as the reference source See Analog i...

Page 96: ...nimum analog input signal These parameters reference and analog min and max settings provide scale and offset adjustment for the reference 1105 REF1 MAX 0 0 500 0 Hz 0 1 Hz 60 0 Hz US 0 30000 rpm 1 rpm 1800 rpm US Sets the maximum for external reference 1 The maximum analog input signal as a percent of full the signal in volts or amperes corresponds to REF1 MAX in Hz rpm Parameter 1302 MAXIMUM AI1...

Page 97: ...AI2 sets the minimum analog input signal This parameter sets the minimum frequency reference The value is a percentage of the maximum frequency or speed maximum process reference nominal torque 1108 REF2 MAX 0 0 100 0 0 1 100 0 0 0 600 0 for torqe Sets the maximum for external reference 2 The maximum analog input signal in volts or amperes corresponds to REF2 MAX in Parameter 1302 MAXIMUM AI1 or 1...

Page 98: ... comments in introduction 0 NOT SEL Disables the constant speed function 1 DI1 Selects Constant Speed 1 with digital input DI1 Digital input activated Constant Speed 1 activated 2 6 DI2 DI6 Selects Constant Speed 1 with digital input DI2 DI6 See above 7 DI1 2 Selects one of three Constant Speeds 1 3 using DI1 and DI2 Uses two digital inputs as defined below 0 DI de activated 1 DI activated Can be ...

Page 99: ...tant Speeds 1 3 using DI2 and DI3 See above DI1 2 INV for code 9 DI3 4 INV Selects one of three Constant Speeds 1 3 using DI3 and DI4 See above DI1 2 INV for code 10 DI4 5 INV Selects one of three Constant Speeds 1 3 using DI4 and DI5 See above DI1 2 INV for code 11 DI5 6 INV Selects one of three Constant Speeds 1 3 using DI5 and DI6 See above DI1 2 INV for code 12 DI1 2 3 INV Selects one of seven...

Page 100: ...pm 1 rpm 1080 rpm US Sets value for Constant Speed 3 See CONST SPEED 1 above 1205 CONST SPEED 4 0 0 500 0 Hz 0 1 Hz 24 0 Hz US 0 30000 rpm 1 rpm 1440 rpm US Sets value for Constant Speed 4 See CONST SPEED 1 above 1206 CONST SPEED 5 0 0 500 0 Hz 0 1 Hz 30 0 Hz US 0 30000 rpm 1 rpm 1800 rpm US Sets value for Constant Speed 5 See CONST SPEED 1 above 1207 CONST SPEED 6 0 0 500 0 Hz 0 1 Hz 48 0 Hz US 0...

Page 101: ...1 2 3 4 If parameter 1201 15 18 TIMED FUNC 1 4 selects Constant speed 1 when this timed function 1 4 is not active and selects Constant speed 2 when it is active If parameter 1201 19 TIMED FUN1 2 selects Constant speed 1 when neither timed function is active selects Constant speed 2 when only Timed function 1 is active selects Constant speed 3 when only Timed function 2 is active and selects Const...

Page 102: ...or 0 20 mA current signal Calculate the minimum 4 mA as a percent of full range 20 mA 4 mA 20 mA 100 20 1302 MAXIMUM AI1 0 0 100 0 0 1 100 0 Defines the maximum value of the analog input Define value as a percent of the full analog signal range The maximum analog input signal corresponds to 1105 REF1 MAX or 1108 REF2 MAX See the figure at parameter 1104 1303 FILTER AI1 0 0 10 0 s 0 1 s 0 1 s Defin...

Page 103: ...vised parameter 3207 exceeds the limit 3209 See Group 32 SUPERVISION starting on page 1 135 13 SUPRV3 UNDER Energize relay when third supervised parameter 3207 drops below the limit 3208 See Group 32 SUPERVISION starting on page 1 135 14 AT SET POINT Energize relay when the output frequency is equal to the reference frequency 15 FAULT RST Energize relay when the drive is in a fault condition and w...

Page 104: ...START DELAY Energize relay when a start delay is active 47 USER LOAD C Energize relay when a user load curve fault or alarm occurs 52 JOG ACTIVE Energize relay when the jogging function is active 1402 RELAY OUTPUT 2 0 47 1 2 RUN Defines the event or condition that activates relay 2 what relay output 2 means See 1401 RELAY OUTPUT 1 1403 RELAY OUTPUT 3 0 47 1 3 FAULT 1 Defines the event or condition...

Page 105: ...ans Available if OREL 01 Relay Output Extension Module is installed See 1401 RELAY OUTPUT 1 1413 RO 4 ON DELAY 0 0 3600 0 s 0 1 s 0 0 s Defines the switch on delay for relay 4 See RO 1 ON DELAY 1414 RO 4 OFF DELAY 0 0 3600 0 s 0 1 s 0 0 s Defines the switch off delay for relay 4 See RO 1 OFF DELAY 1415 RO 5 ON DELAY 0 0 3600 0 s 0 1 s 0 0 s Defines the switch on delay for relay 5 See RO 1 ON DELAY...

Page 106: ... Provides a current source for sensor type PT100 Output 9 1 mA See Group 35 MOTOR TEMP MEAS 101 178 Output corresponds to a parameter in Group 01 OPERATING DATA Parameter defined by value value 102 parameter 0102 1502 AO1 CONTENT MIN Depends on selection 0 0 Hz Sets the minimum content value Content is the parameter selected by parameter 1501 Minimum value refers to the minimum content value that ...

Page 107: ... CONTENT SEL above 1508 AO2 CONTENT MIN Depends on selection 0 0 A Sets the minimum content value See AO1 CONTENT MIN above 1509 AO2 CONTENT MAX Depends on selection 1 0 I2n A Sets the maximum content value See AO1 CONTENT MAX above 1510 MINIMUM AO2 0 0 20 0 mA 0 1 mA 4 0 mA Sets the minimum output current See MINIMUM AO1 above 1511 MAXIMUM AO2 0 0 20 0 mA 0 1 mA 20 0 mA Sets the maximum output cu...

Page 108: ... code is entered See parameter 1603 PASS CODE 0 LOCKED You cannot use the control panel to change parameter values The lock can be opened by entering the valid pass code to parameter 1603 1 OPEN You can use the control panel to change parameter values 2 NOT SAVED You can use the control panel to change parameter values but they are not stored in permanent memory Set parameter 1607 PARAM SAVE to 1 ...

Page 109: ...t DI2 DI6 as a control for changing User Parameter Sets See DI1 INV above 1606 LOCAL LOCK 6 8 1 0 NOT SEL Defines control for the use of the LOC mode The LOC mode allows drive control from the control panel When LOCAL LOCK is active the control panel cannot change to LOC mode 0 NOT SEL Disables the lock The control panel can select LOC and control the drive 1 DI1 Defines digital input DI1 as the c...

Page 110: ... 7 COMM Assigns the fieldbus Command Word as the source for the start enable 1 signal Bit 2 of the Command Word 2 parameter 0302 activates the start disable 1 signal See fieldbus user s manual for detailed instructions 1 DI1 INV Defines an inverted digital input DI1 as the start enable 1 signal 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6 as the start enable 1 signal See DI1 INV a...

Page 111: ... an inverted digital input DI2 DI6 as the start enable 2 signal See DI1 INV above 1610 DISPLAY ALARMS 0 1 1 1 YES Controls the visibility of the following alarms 2001 Overcurrent alarm 2002 Overvoltage alarm 2003 Undervoltage alarm 2009 Device overtemperature alarm For more information see section Alarm listing on page 1 288 0 NO The above alarms are suppressed 1 YES All of the above alarms are en...

Page 112: ... override mode In the HAND mode the drive returns to OFF mode When override is active Drive runs at preset speed Drive ignores all keypad commands Drive ignores all commands from communication links Drive ignores all digital inputs except override activation deactivation RUN ENABLE and START ENABLE Drive displays alarm message 2020 OVERRIDE MODE The following faults are ignored 3 DEVICE OVERTEMP 5...

Page 113: ... override mode P1705 The drive replaces the override parameter set with new values of all parameters 1002 PAR PFA IOCONF 1003 PAR AI SCALE 1004 PAR AO SCALE 1006 PAR EXTROMISSING 1007 PAR FBUSMISSING 1008 PAR PFAWOSCALAR Group 17 Override Code Description Range Resolution Default S 1701 OVERRIDE SEL 6 6 1 0 NOT SEL Selects the source of the override activation signal 0 NOT SEL Override activation ...

Page 114: ...ing the digital input selects the forward direction De activating the digital input selects the reverse direction 2 6 DI2 DI6 Defines digital input DI2 DI6 as the override direction signal See DI1 above 7 REVERSE Assigns reverse as the override direction 1 DI1 INV Defines an inverted digital input DI1 as the override direction signal De activating the digital input selects the forward direction Ac...

Page 115: ...006 UNDERVOLT CTRL 0 2 1 1 ENABLE TIME Sets the DC undervoltage controller on or off When on If the DC bus voltage drops due to loss of input power the undervoltage controller decreases the motor speed in order to keep the DC bus voltage above the lower limit When the motor speed decreases the inertia of the load causes regeneration back into the drive keeping the DC bus charged and preventing an ...

Page 116: ...s MIN TORQUE 1 value De activating the digital input selects MIN TORQUE 2 value 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6 as the control for selecting the minimum limit used See DI1 INV above 2014 MAX TORQUE SEL 6 7 1 0 MAX TORQUE 1 Defines control of the selection between two maximum torque limits 2017 MAX TORQUE 1 and 2018 MAX TORQUE 2 0 MAX TORQUE 1 Selects 2017 MAX TORQUE 1...

Page 117: ... 0 Sets the second minimum limit for torque Value is a percent of the motor nominal torque 2017 MAX TORQUE 1 0 0 600 0 0 1 300 0 Sets the first maximum limit for torque Value is a percent of the motor nominal torque 2018 MAX TORQUE 2 0 0 600 0 0 1 300 0 Sets the second maximum limit for torque Value is a percent of the motor nominal torque Group 20 Limits Code Description Range Resolution Default ...

Page 118: ...control modes Not applicable SCALAR FREQ mode The drive automatically selects the correct output frequency to start a rotating motor useful if the motor is already rotating and if the drive will start smoothly at the current frequency Cannot be used in multimotor systems 4 TORQ BOOST Selects the automatic torque boost mode SCALAR FREQ mode only May be necessary in drives with high starting torque ...

Page 119: ...ons and a new start command is required A fault is reset Run Enable parameter 1601 activates while start command is active Mode changes from local to remote Control switches from EXT1 to EXT2 Control switches from EXT2 to EXT1 0 OFF Disables the Start inhibit function 1 ON Enables the Start inhibit function 2109 EMERG STOP SEL 6 6 1 0 NOT SEL Defines control of the Emergency stop command When acti...

Page 120: ...ramp When the motor actual speed falls below an internal limit called Zero Speed the zero speed delay function activates During the delay the functions keeps the speed controller live The drive modulates motor is magnetized and drive is ready for a quick restart Note Parameter 2102 STOP FUNCTION must be 2 RAMP for zero speed delay to operate 0 0 NOT SEL Disables the Zero Speed Delay function 2113 ...

Page 121: ...trol for ramp pair selection De activating the digital input selects ramp pair 2 Activating the digital input selects ramp pair 1 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6 as the control for ramp pair selection See DI1 INV above 2202 ACCELER TIME 1 0 0 1800 0 s 0 1 s 30 0 s Sets the acceleration time for zero to maximum frequency for ramp pair 1 See A in the figure Actual accel...

Page 122: ...th the currently used deceleration ramp see parameters 2203 DECELER TIME 1 and 2206 DECELER TIME 2 0 NOT SEL Not selected 1 DI1 Defines digital input DI1 as the control for forcing the speed to 0 Activating the digital input forces the speed to zero after which the speed will stay at 0 De activating the digital input speed control resumes normal operation 2 6 DI2 DI6 Defines digital input DI2 DI6 ...

Page 123: ...speed controller output after an error step error remains constant Note You can use parameter 2305 AUTOTUNE RUN to automatically set the integration time 2303 DERIVATION TIME 0 10000 ms 1 ms 0 ms Sets the derivation time for the speed controller Derivative action makes the control more responsive to error value changes The longer the derivation time the more the speed controller output is boosted ...

Page 124: ...N to automatically set acceleration compensation 2305 AUTOTUNE RUN 0 1 1 0 OFF Starts automatic tuning of the speed controller 0 OFF Disables the Autotune creation process Does not disable the operation of Autotune settings 1 ON Activates speed controller autotuning Automatically reverts to OFF Procedure Note The motor load must be connected Run the motor at a constant speed of 20 to 40 of the rat...

Page 125: ...0 rpm Sets the minimum limit for critical speed range 1 The value must be less than or equal to 2503 CRIT SPEED 1 HI Units are rpm unless 9904 MOTOR CTRL MODE 3 SCALAR FREQ then units are Hz 2503 CRIT SPEED 1 HI 0 0 500 0 Hz 0 1 Hz 0 0 Hz 0 30000 rpm 1 rpm 0 rpm Sets the maximum limit for critical speed range 1 The value must be greater than or equal to 2502 CRIT SPEED 1 LO Units are rpm unless 99...

Page 126: ... to thermal energy in the motor Requires parameter 9904 MOTOR CTRL MODE 1 VECTOR sPEED OR 2 VECTOR TORQ 0 OFF Disables the feature 1 ON Enables the feature 2603 IR COMP VOLT 0 0 100 0 V 0 1 V 0 0 V Sets the IR compensation voltage used for 0 Hz Requires parameter 9904 MOTOR CTRL MODE 3 SCALAR FREQ Keep IR compensation as low as possible to prevent overheating Typical IR compensation values are IR ...

Page 127: ...load Increasing the frequency as the motor torque increases compensates for the slip Requires parameter 9904 MOTOR CTRL MODE 3 SCALAR FREQ 0 No slip compensation 1 200 Increasing slip compensation 100 means full slip compensation 2609 NOISE SMOOTHING 0 1 1 0 DISABLE This parameter introduces a random component to the switching frequency Noise smoothing distributes the acoustic motor noise over a r...

Page 128: ...unter When parameter 2903 has been set to a non zero value the counter starts When the actual value of the counter exceeds the value defined by parameter 2903 a maintenance notice is displayed on the panel 0 Resets the parameter 2905 RUN TIME TRIG 0 0 6553 5 kh 0 1 kh 0 0 kh 0 0 disables Sets the trigger point for the drive s run time counter Value is compared to parameter 2906 value 0 0 Disables ...

Page 129: ... 10 seconds Note When either of the two external control locations are active and start stop and or direction are through the control panel 1001 EXT1 COMMANDS 1002 EXT2 COMMANDS 8 KEYPAD the drive follows speed frequency reference according to the configuration of the external control locations instead of the value of the last speed or parameter 1208 CONST SPEED 7 WARNING If you select CONST SP 7 ...

Page 130: ...allow below 30 C 86 F ambient temperature and below 1000 m 3300 ft altitude When the ambient temperature exceeds 30 C 86 F or the installation altitude is over 1000 m 3300 ft decrease the parameter 3007 value according to the motor manufacturer s recommendation Example If the constant protection level needs to be 115 of the motor nominal current set parameter 3007 value to 91 115 127 100 3008 ZERO...

Page 131: ...ABLE No drive response to ground faults Note Disabling earth fault ground fault may void the warranty 1 ENABLE Ground faults display fault 16 EARTH FAULT and if running the drive coasts to stop 3018 COMM FAULT FUNC 0 3 1 0 NOT SEL Defines the drive response if the fieldbus communication is lost 0 NOT SEL No response 1 FAULT Displays a fault 28 SERIAL 1 ERR and the drive coasts to stop 2 CONST SP 7...

Page 132: ...an display fault 16 EARTH FAULT if a ground fault is detected Also see parameter 3017 EARTH FAULT 0 DISABLE No drive response to either of the above monitoring results Note Disabling wiring fault ground fault may void the warranty 1 ENABLE The drive displays faults when this monitoring detects problems 3024 CB TEMP FAULT 0 1 1 1 ENABLE Defines the drive response to control board overheating Not fo...

Page 133: ...ve resets immediately 3104 AR OVERCURRENT 0 1 1 0 DISABLE Sets the automatic reset for the overcurrent function on or off 0 DISABLE Disables automatic reset 1 ENABLE Enables automatic reset Automatically resets the fault OVERCURRENT after the delay set by 3103 DELAY TIME and the drive resumes normal operation 3105 AR OVERVOLTAGE 0 1 1 1 ENABLE Sets the automatic reset for the overvoltage function ...

Page 134: ...external faults function on or off 0 DISABLE Disables automatic reset 1 ENABLE Enables automatic reset Automatically resets the fault EXT FAULT 1 or EXT FAULT 2 after the delay set by 3103 DELAY TIME and the drive resumes normal operation Group 31 Automatic Reset Code Description Range Resolution Default S ...

Page 135: ...itoring when if the supervised signal falls below a given limit The relay remains active until the supervised value rises above the high limit Note Case LO HI represents a normal hysteresis LO HI Operating data supervision using relay outputs when LO HI The lowest limit HI 3203 is active initially and remains active until the supervised parameter goes above the highest limit LO 3202 making that li...

Page 136: ... 0 I2n A Sets the high limit for the second supervised parameter See 3204 SUPERV 2 PARAM above 3207 SUPERV 3 PARAM 100 178 1 105 TORQUE Selects the third supervised parameter See 3201 SUPERV 1 PARAM above 3208 SUPERV 3 LIM LO Depends on selection 100 0 Sets the low limit for the third supervised parameter See 3207 SUPERV 3 PARAM above 3209 SUPERV 3 LIM HI Depends on selection 100 0 Sets the high l...

Page 137: ...03 TEST DATE yy ww 0 01 Contains the test date yy ww 3304 DRIVE RATING 0000 FFFF hex 1 Indicates the drive s current and voltage rating The format is XXXY where XXX The nominal current rating of the drive in amperes If present an A indicates a decimal point in the rating for the current For example XXX 8A8 indicates a nominal current rating of 8 8 A Y The voltage rating of the drive where Y 2 indi...

Page 138: ...0102 SPEED in rpm to the speed of a conveyor driven by the motor in ft min For such a conversion the source values in the figure are the min and max motor speed and the display values are the corresponding min and max conveyor speed Use parameter 3405 to select the proper units for the display Note Selecting units does not convert values Parameter is not effective if parameter 3404 OUTPUT1 DSP FOR...

Page 139: ...selection 0 0 A Sets the minimum value displayed for the second display parameter See parameter 3406 3414 OUTPUT2 MAX Depends on selection 2 0 I2n A Sets the maximum value displayed for the second display parameter See parameter 3407 3415 SIGNAL3 PARAM 100 178 1 120 AI 1 Selects the third parameter by number displayed on the control panel See parameter 3401 3416 SIGNAL3 MIN Depends on selection 0 ...

Page 140: ...ameter 3405 3420 OUTPUT3 MIN Depends on selection 0 0 mA Sets the minimum value displayed for the third display parameter See parameter 3406 3421 OUTPUT3 MAX Depends on selection 20 0 mA Sets the maximum value displayed for the third display parameter See parameter 3407 Group 34 Panel Display Code Description Range Resolution Default S ...

Page 141: ...inforced insulation Protect all circuits connected to the drive s digital and analog inputs Protect against contact and insulate from other low voltage circuits with basic insulation rated for the same voltage level as the drive s main circuit Use an external thermistor relay The relay insulation must be rated for the same voltage level as the drive s main circuit The figure below shows thermistor...

Page 142: ...e rises over the PTC reference temperature Tref as does the voltage over the resistor The temperature measurement function reads the voltage through analog input AI1 and converts it into ohms The table below and the graph show typical PTC sensor resistance as a function of the motor operating temperature 5 THERM 0 Sensor configuration uses a thermistor Motor thermal protection is activated through...

Page 143: ...or thermistors or PTC connected to a digital input 0 de activated 1 activated 3504 FAULT LIMIT 10 200 C 1 130 C 0 5000 ohm 4000 ohm 0 1 0 Defines the fault limit for motor temperature measurement At motor temperatures above this limit the drive displays a fault 9 MOT OVERTEMP and stops the drive For thermistors or PTC connected to a digital input 0 de activated 1 activated Group 35 Motor Temp Meas...

Page 144: ...05 STOP DAY 1 Time Period 4 3614 START TIME 4 3615 STOP TIME 4 3616 START DAY 4 3617 STOP DAY 4 Time Period 3 3610 START TIME 3 3611 STOP TIME 3 3612 START DAY 3 3613 STOP DAY 3 Time Period 2 3606 START TIME 2 3607 STOP TIME 2 3608 START DAY 2 3609 STOP DAY 2 Booster 3622 BOOSTER SEL 3623 BOOSTER TIME Timer 1 3626 TIMED FUNC 1 SRC Timer 2 3627 TIMED FUNC 2 SRC Timer 3 3628 TIMED FUNC 3 SRC Timer 4...

Page 145: ...ivated at 7 a m The figure shows multiple timers on different weekdays 3603 STOP TIME 1 00 00 00 23 59 58 2 s 12 00 00 AM Defines the daily stop time The time can be changed in steps of 2 seconds If the parameter value is 09 00 00 the timer is deactivated at 9 a m 3604 START DAY 1 1 7 1 1 MONDAY Defines the weekly start day 1 MONDAY 7 SUNDAY If parameter value is 1 timer 1 weekly is active from Mo...

Page 146: ... MONDAY Defines timer 4 weekly start day See parameter 3604 3617 STOP DAY 4 1 7 1 1 MONDAY Defines timer 4 weekly stop day See parameter 3605 3622 BOOSTER SEL 6 6 1 0 NOT SEL Selects the source for the booster signal 0 NOT SEL Booster signal is disabled 1 DI1 Defines DI1 as the booster signal 2 6 DI2 DI6 Defines DI2 DI6 as the booster signal 1 DI1 INV Defines an inverted digital input DI1 as the b...

Page 147: ... Period 1 selected in the timer 18 T2 B Booster and Time Period 2 selected in the timer 19 T1 T2 B Booster and Time Periods 1 and 2 selected in the timer 20 T3 B Booster and Time Period 3 selected in the timer 21 T1 T3 B Booster and Time Periods 1 and 3 selected in the timer 22 T2 T3 B Booster and Time Periods 2 and 3 selected in the timer 23 T1 T2 T3 B Booster and Time Periods 1 2 and 3 selected ...

Page 148: ... been valid longer than half of the time defined by 3703 USER LOAD C TIME 3703 USER LOAD C TIME 10 400 s 1 s 20 s Defines the time limit for generating a fault Half of this time is used as the limit for generating an alarm 3704 LOAD FREQ 1 0 500 Hz 1 Hz 5 Hz Defines the frequency value of the first load curve definition point Must be smaller than 3707 LOAD FREQ 2 3705 LOAD TORQ LOW 1 0 600 1 10 De...

Page 149: ...torque value of the third overload curve definition point 3713 LOAD FREQ 4 0 500 Hz 1 Hz 50 Hz Defines the frequency value of the fourth load curve definition point Must be smaller than 3716 LOAD FREQ 5 3714 LOAD TORQ LOW 4 0 600 1 30 Defines the torque value of the fourth underload curve definition point Must be smaller than 3715 LOAD TORQ HIGH 4 3715 LOAD TORQ HIGH 4 0 600 1 300 Defines the torq...

Page 150: ...3702 USER LOAD C FUNC 3703 USER LOAD C TIME No underload functionality 0 0 Underload curve fault generated 1 t 1 1 t Underload curve alarm generated 2 t 1 2 2 t Obs par New parameters 3015 UNDERLOAD CURVE 3704 LOAD FREQ 1 Hz 3705 LOAD TORQ LOW 1 3707 LOAD FREQ 2 Hz 3708 LOAD TORQ LOW 2 3710 LOAD FREQ 3 Hz 3711 LOAD TORQ LOW 3 3713 LOAD FREQ 4 Hz 3714 LOAD TORQ LOW 4 3716 LOAD FREQ 5 Hz 3717 LOAD T...

Page 151: ...nly 1 transducer signal wired to the AYK550 only parameter group 40 is needed The following is a schematic of setpoint feedback signal flow using parameter group 40 Note In order to activate and use the PID controller parameter 1106 must be set to value 19 Panel REF1 P1101 REF1 REF2 P1106 Panel REF 2 P1102 EXT 1 EXT 2 P1104 P1105 P1103 Panel REF 1 DI AI Comm REF 1 P1107 P1108 G12 Const Speed PANEL...

Page 152: ... the error value At 100 the PID controller output changes one hundred times as much as the error value Use the proportional gain and integration time values to adjust the responsiveness of the system A low value for proportional gain and a high value for integral time ensures stable operation but provides sluggish response If the proportional gain value is too large or the integral time too short ...

Page 153: ...FILTER 0 0 10 0 Derivation time seconds 4004 PID DERIV FILTER 0 0 10 0 s 0 1 s 1 0 s Defines the filter time constant for the error derivative part of the PID controller output Before being added to the PID controller output the error derivative is filtered with a 1 pole filter Increasing the filter time smooths the error derivative reducing noise 0 0 10 0 Filter time constant seconds 4005 ERROR V...

Page 154: ...ntroller s actual values PID1 parameters 0128 0130 and 0132 Units and scale are defined by parameters 4006 and 4007 4009 100 VALUE Depends on Units 100 0 and Scale Defines together with the previous parameter the scaling applied to the PID controller s actual values Units and scale are defined by parameters 4006 and 4007 See parameter 4008 Group 40 Process PID Set 1 Code Description Range Resoluti...

Page 155: ...analog input 1 AI1 and analog input 2 AI2 combination as the reference source See Analog input reference correction below 15 AI1 AI2 Defines an analog input 1 AI1 and analog input 2 AI2 combination as the reference source See Analog input reference correction below 16 AI1 AI2 Defines an analog input 1 AI1 and analog input 2 AI2 combination as the reference source See Analog input reference correct...

Page 156: ...1 Square root of ACT1 provides the feedback signal 11 COMM FBK 1 Signal 0158 PID COMM VALUE 1 provides the feedback signal 12 COMM FBK 2 Signal 0159 PID COMM VALUE 2 provides the feedback signal 13 AVE ACT1 2 The average of ACT1 and ACT2 provides the feedback signal 4015 FBK MULTIPLIER 32 768 32 767 0 001 0 000 NOT SEL Defines an extra multiplier for the PID feedback value FBK defined by parameter...

Page 157: ...igital input restores PID control 2 6 DI2 DI6 Defines digital input DI2 DI6 as the control for the PID sleep function See DI1 above 7 INTERNAL Defines the output rpm frequency process reference and process actual value as the control for the PID sleep function Refer to parameters 4025 WAKE UP DEV and 4023 PID SLEEP LEVEL 1 DI1 INV Defines an inverted digital input DI1 as the control for the PID sl...

Page 158: ...AL See the figure A PID output level B PID process feedback 4024 PID SLEEP DELAY 0 0 3600 0 s 0 1 s 60 0 s Sets the time delay for the PID sleep function a motor speed frequency below 4023 PID SLEEP LEVEL for at least this time period enables the PID sleep function stopping the drive See 4023 PID SLEEP LEVEL above Group 40 Process PID Set 1 Code Description Range Resolution Default S Start t P 402...

Page 159: ...d function as the control for the PID Set selection Timed function de activated PID Set 1 Timed function activated PID Set 2 See Group 36 TIMED FUNCTIONS 12 2 ZONE MIN The drive calculates the difference between setpoint 1 and feedback 1 as well as setpoint 2 and feedback 2 The drive will control the zone and select the set that has a larger difference A positive difference a setpoint higher than ...

Page 160: ...s group belong to PID parameter set 2 The operation of parameters 4101 4126 is analogous with set 1 parameters 4001 4026 PID parameter set 2 can be selected by parameter 4027 PID 1 PARAM SET Group 41 Process PID Set 2 Code Description Range Resolution Default S 4101 4126 See 4001 4026 ...

Page 161: ...for enabling external PID control Activating power to the drive enables external PID control 9 12 TIMED FUNC 1 4 Defines the Timed function as the control for enabling external PID control Timed function active enables external PID control See Group 36 TIMED FUNCTIONS 1 DI1 INV Defines an inverted digital input DI1 as the control for enabling external PID control Activating the digital input disab...

Page 162: ... Uses the absolute maximum speed or frequency Switch C 2002 MAXIMUM SPEED if 9904 MOTOR CTRL MODE 1 VECTOR sPEED or 2 VECTOR TORQ 2008 MAXIMUM FREQ if 9904 MOTOR CTRL MODE 3 SCALAR FREQ Group 42 Ext Trim PID Code Description Range Resolution Default S Switch Mul Mul Select Add X X par 4232 Trimmed ref PID2 ref Select par 4230 Ext ref 1 max A Ext ref 2 max B Abs max speed Ramped ref off proportiona...

Page 163: ...177 SAVED AMOUNT 2 and 0178 SAVED CO2 reduction of carbon dioxide emissions in tons 4507 CO2 CONV FACTOR 0 0 1 0 tn MWH 0 1 tn MWh 0 5 tn MWh Conversion factor for converting energy into CO2 emissions kg kWh or tn MWh Used for multiplying the saved energy in MWh to calculate the value of parameter 0178 SAVED CO2 reduction of carbon dioxide emissions in tons 4508 PUMP POWER 0 0 1000 0 0 1 100 0 Pum...

Page 164: ...iguration file Format is 0xyz where x major revision number y minor revision number z correction number Example 0107 revision 1 07 5129 FILE CONFIG ID 0000 FFFF hex 1 0000 hex Displays the revision of the drive s fieldbus adapter module s configuration file identification File configuration information is drive application program dependent 5130 FILE CONFIG REV 0000 FFFF hex 1 0000 hex Contains th...

Page 165: ... 1 165 Parameters 5133 FBA APPL FW REV 0000 FFFF hex 1 0000 hex Contains the revision of the module s application program Format is 0xyz see parameter 5132 Group 51 Ext Comm Module Code Description Range Resolution Default S ...

Page 166: ... 0 65535 1 Contains a count of valid Modbus messages received by the drive During normal operation this counter is increasing constantly 5205 PARITY ERRORS 0 65535 1 Contains a count of the characters with a parity error that is received from the bus For high counts check Parity settings of devices connected on the bus they must not differ Ambient electro magnetic noise levels high noise levels ge...

Page 167: ...ommunication The same settings must be used in all on line stations 0 8 NONE 1 8 data bits no parity one stop bit 1 8 NONE 2 8 data bits no parity two stop bits 2 8 EVEN 1 8 data bits even parity one stop bit 3 8 ODD 1 8 data bits odd parity one stop bit 5305 EFB CTRL PROFILE 0 2 1 0 ABB DRV LIM Selects the communication profile used by the EFB protocol 0 ABB DRV LIM Operation of Control Status Wo...

Page 168: ...6 5312 EFB PAR 12 0 65535 1 0 Specifies the parameter mapped to Modbus Register 40007 5313 EFB PAR 13 0 65535 1 0 Specifies the parameter mapped to Modbus Register 40008 5314 EFB PAR 14 0 65535 1 0 Specifies the parameter mapped to Modbus Register 40009 5315 EFB PAR 15 0 65535 1 0 Specifies the parameter mapped to Modbus Register 40010 5316 EFB PAR 16 0 65535 1 0 Specifies the parameter mapped to ...

Page 169: ...meter logged for the peak value 101 178 Logs parameter 0101 0178 6402 PVL FILTER TIME 0 0 120 0 s 0 1 s 0 1 s Defines the filter time for peak value logging 0 0 120 0 Filter time seconds 6403 LOGGERS RESET 6 7 1 0 NOT SEL Defines the source for the reset of peak value logger and amplitude logger 2 0 NOT SEL No reset selected 1 DI1 Reset loggers on the rising edge of digital input DI1 2 6 DI2 DI6 R...

Page 170: ...plitude logger 1 current in percent of nominal current I2n 20 30 distribution 6417 AL1RANGE30TO40 0 0 100 0 0 1 Amplitude logger 1 current in percent of nominal current I2n 30 40 distribution 6418 AL1RANGE40TO50 0 0 100 0 0 1 Amplitude logger 1 current in percent of nominal current I2n 40 50 distribution 6419 AL1RANGE50TO60 0 0 100 0 0 1 Amplitude logger 1 current in percent of nominal current I2n...

Page 171: ...arameter 6404 50 60 distribution 6430 AL2RANGE60TO70 0 0 100 0 0 1 Amplitude logger 2 signal selection with parameter 6404 60 70 distribution 6431 AL2RANGE70TO80 0 0 100 0 0 1 Amplitude logger 2 signal selection with parameter 6404 70 80 distribution 6432 AL2RANGE80TO90 0 0 100 0 0 1 Amplitude logger 2 signal selection with parameter 6404 80 90 distribution 6433 AL2RANGE90TO 0 0 100 0 0 1 Amplitud...

Page 172: ...ion when enabled identifies off line out of service motors and the PFA control skips to the next available motor in the sequence An Autochange function when enabled and with the appropriate switchgear equalizes duty time between the pump motors Autochange periodically increments the position of each motor in the rotation the speed regulated motor becomes the last auxiliary motor the first auxiliar...

Page 173: ...he auxiliary motor See the figure where A 8109 START FREQ 1 8112 LOW FREQ 1 B Output frequency increase during the start delay C Diagram showing auxiliary motor s run status as frequency increases 1 On Note 8109 START FREQ 1 value must be between 8112 LOW FREQ 1 2008 MAXIMUM FREQ 1 8110 START FREQ 2 0 0 500 0 Hz 0 1 Hz 60 0 Hz US Sets the frequency limit used to start the second auxiliary motor Se...

Page 174: ...escription of the operation The second auxiliary motor stops if Two auxiliary motors are running A 550 output frequency drops below the limit 8113 1 Output frequency stays below the relaxed limit 8113 1 Hz for at least the time 8116 AUX MOT STOP D 8114 LOW FREQ 3 0 0 500 0 Hz 0 1 Hz 30 0 Hz US Sets the frequency limit used to stop the third auxiliary motor See 8112 LOW FREQ 1 for a complete descri...

Page 175: ...rameters 1401 1403 and 1410 1412 define respectively how relays RO1 RO6 are used the parameter value 31 PFA defines the relay as used for PFA The A 550 assigns auxiliary motors to relays in ascending order If the Autochange function is disabled the first auxiliary motor is the one connected to the first relay with a parameter setting 31 PFA and so on If the Autochange function is used the assignme...

Page 176: ...he Autochange function 0 1 336 The operating time interval the time when the start signal is on between automatic motor changes WARNING When enabled the Autochange function requires the interlocks 8120 INTERLOCKS value 0 enabled During autochange the power output is interrupted and the drive coasts to stop preventing damage to the contacts Group 81 PFA Control Code Description Range Resolution Def...

Page 177: ...he new speed regulated motor The autochange switchgear connects this motor to the A 550 power output Delays motor start for the time 8122 PFA START DELAY Starts the speed regulated motor Identifies the next constant speed motor in the rotation Switches the above motor on but only if the new speed regulated motor had been running as a constant speed motor This step keeps an equal number of motors r...

Page 178: ...ssignments are defined in the following table and depend on the number of PFA relays number of parameters 1401 1403 and 1410 1412 with value 31 PFA the Autochange function status disabled if 8118 AUTOCHNG INTERV 0 0 and otherwise enabled Group 81 PFA Control Code Description Range Resolution Default S No PFA relays Autochange disabled P 8118 Autochange enabled P 8118 0 DI1 Speed Reg Motor DI2 DI6 ...

Page 179: ...1 DI1 Free DI2 Speed Reg Motor DI3 First PFA Relay DI4 DI6 Free DI1 Free DI2 First PFA Relay DI3 DI6 Free 2 DI1 Free DI2 Speed Reg Motor DI3 First PFA Relay DI4 Second PFA Relay DI5 DI6 Free DI1 Free DI2 First PFA Relay DI3 Second PFA Relay DI4 DI6 Free 3 DI1 Free DI2 Speed Reg Motor DI3 First PFA Relay DI4 Second PFA Relay DI5 Third PFA Relay DI6 Free DI1 Free DI2 First PFA Relay DI3 Second PFA R...

Page 180: ...2 Free DI3 Speed Reg Motor DI4 DI6 Free Not allowed 1 DI1 DI2 Free DI3 Speed Reg Motor DI4 First PFA Relay DI5 DI6 Free DI1 DI2 Free DI3 First PFA Relay DI4 DI6 Free 2 DI1 DI2 Free DI3 Speed Reg Motor DI4 First PFA Relay DI5 Second PFA Relay DI6 Free DI1 DI2 Free DI3 First PFA Relay DI4 Second PFA Relay DI5 DI6 Free 3 DI1 DI2 Free DI3 Speed Reg Motor DI4 First PFA Relay DI5 Second PFA Relay DI6 Th...

Page 181: ...digital input DI6 to the interlock signal for the speed regulated motor Requires 8118 AUTOCHNG INTERV 0 0 Group 81 PFA Control Code Description Range Resolution Default S No PFA relays Autochange disabled P 8118 Autochange enabled P 8118 0 DI1 DI4 Free DI5 Speed Reg Motor DI6 Free Not allowed 1 DI1 DI4 Free DI5 Speed Reg Motor DI6 First PFA Relay DI1 DI4 Free DI5 First PFA Relay DI6 Free 2 Not all...

Page 182: ...t flow A 8122 PFA START DELAY 0 00 10 00 s 0 01 s 0 50 s Sets the start delay for speed regulated motors in the system Using the delay the drive works as follows Switches on the contactor of the speed regulated motor connecting the motor to the A 550 power output Delays motor start for the time 8122 PFA START DELAY Starts the speed regulated motor Starts auxiliary motors See parameter 8115 for del...

Page 183: ...206 At aux motor start speed regulated motor decelerates using 8125 DEC IN AUX START At aux motor stop speed regulated motor accelerates using 8124 ACC IN AUX STOP 8125 DEC IN AUX START 0 0 1800 0 s 0 1 s 0 0 s NOT SEL Sets the PFA deceleration time for a maximum to zero frequency ramp This PFA deceleration ramp Applies to the speed regulated motor when an auxiliary motor is switched on Replaces t...

Page 184: ...ors The start order depends on the run time The auxiliary motor whose cumulative run time is shortest is started first then the motor whose cumulative run time is the second shortest etc When the demand drops the first motor to be stopped is the one whose cumulative run time is longest 2 RELAY ORDER The start order is fixed to be the order of the relays Group 81 PFA Control Code Description Range ...

Page 185: ... RS485 channel X1 communications terminal See also Group 53 EFB PROTOCOL 2 N2 Enables fieldbus communication with the drive using Metasys N2 protocol via the RS485 serial link X1 communications terminal 3 FLN Enables fieldbus communication with the drive using FLN protocol via the RS485 serial link X1 communications terminal 4 EXT FBA The drive communicates via a fieldbus adapter module in option ...

Page 186: ...1 186 A 550 UH User s Manual Parameters ...

Page 187: ...trol locations such as digital or analog inputs and the control panel Two basic serial communications configurations are available Embedded fieldbus EFB Using the RS485 interface at terminals X1 28 32 on the control board a control system can communicate with the drive using any of the following protocols Modbus Metasys N2 APOGEE FLN BACnet Fieldbus adapter FBA See section Fieldbus adapter on page...

Page 188: ...must be sent from the drives to the controlling system Protocol Control Interface Reference for more information Modbus Output Words Control word Reference1 Reference2 Input Words Status word Actual value 1 Actual value 2 Actual value 3 Actual value 4 Actual value 5 Actual value 6 Actual value 7 Actual value 8 The content of these words is defined by profiles For details on the profiles used see A...

Page 189: ... loops and all the devices should be earthed to a common ground Connect the RS485 link in a daisy chained bus without dropout lines To reduce noise on the network terminate the RS485 network using 120 Ω resistors at both ends of the network Use the DIP switch to connect or disconnect the termination resistors See following wiring diagram The A 550 termination resistor J 2 are active terminators Th...

Page 190: ...1 190 A 550 UH User s Manual Embedded fieldbus Preferred wiring diagram Alternate wiring diagram ...

Page 191: ...ains the identification and program revision of the protocol Do not edit Any non zero value entered for parameter 9802 COMM PROT SEL sets this parameter automatically The format is XXYY where xx protocol ID and YY program revision 5302 EFB STATION ID Defines the node address of the RS485 link When one of these protocols is selected the default value for this parameter is 1 When this protocol is se...

Page 192: ...parameter is 0 Do not edit 5305 EFB CTRL PROFILE Selects the communication profile used by the EFB protocol 0 ABB DRV LIM Operation of Control Status Words conform to ABB Drives Profile limited as used in A 400 550 1 DCU PROFILE Operation of Control Status Words conform to 32 bit DCU Profile 2 ABB DRV FULL Operation of Control Status Words conform to ABB Drives Profile full When this protocol is s...

Page 193: ...ion to any fixed delay imposed by the protocol When this protocol is selected the default value is 3 ms 0 ms 5 ms 5311 EFB PAR11 Not used for Comm setup This parameter together with parameter 5317 EFB PAR 17 sets BACnet Device Object Instance IDs For the range 1 to 65 535 This parameter sets the ID directly 5317 must be 0 For example the following values set the ID to 49134 5311 49134 and 5317 0 F...

Page 194: ...y either cycling the drive power or by setting parameter 5302 EFB STATION ID to 0 and then restoring the station ID 5302 or use Reinitialize Device Service 5317 EFB PAR17 This parameter works with parameter 5311 to set BACnet Device Object Instance IDs See parameter 5311 Code Description EFB Protocol Reference Modbus N2 FLN BACnet ...

Page 195: ...defined by the Protocol Reference which is protocol dependent Note EXT1 REF1 typically used for follower EXT2 REF2 typically used for PID setpoint 1 For Modbus the protocol reference can depend on the profile used hence two columns in these tables One column refers to the ABB Drives profile selected when parameter 5305 0 ABB DRV LIM or 5305 2 ABB DRV FULL The other column refers to the DCU profile...

Page 196: ...appropriate Modbus Register 40002 in the Modbus protocol technical data section Reference scaling in the JCI control profiles technical data section N2 analog output objects in the N2 protocol technical data section The slope of points 60 and 61 in the FLN protocol technical data section Drive Parameter Value Setting Protocol Reference Modbus N2 FLN BACnet ABB DRV DCU PROFILE 1102 EXT1 EXT2 SEL 8 ...

Page 197: ... 8 COMM Fault reset by fieldbus 40001 bit 7 40031 bit 4 BO6 94 BV14 1606 LOCAL LOCK 8 COMM Source for local lock selection is the fieldbus Does not apply 40031 bit 14 1607 PARAM SAVE 1 SAVE Saves altered parameters to memory then value returns to 0 41607 40032 bit 2 BO18 N A1 1608 START ENABLE 1 7 COMM Not Recommended Source for start enable 1 is the fieldbus Command word Does not apply 40032 bit ...

Page 198: ...guration as defined below Drive Parameter Value Setting Protocol Reference Modbus N2 FLN BACnet ABB DRV DCU PROFILE 1401 RELAY OUTPUT 1 35 COMM Relay Output 1 controlled by fieldbus 40134 bit 0 or 00033 BO7 40 BO0 1402 RELAY OUTPUT 2 35 COMM Relay Output 2 controlled by fieldbus 40134 bit 1 or 00034 BO8 41 BO1 1403 RELAY OUTPUT 3 35 COMM Relay Output 3 controlled by fieldbus 40134 bit 2 or 00035 B...

Page 199: ... 135 COMM VALUE 1 Analog Output 1 controlled by writing to parameter 0135 0135 COMM VALUE 1 40135 AO14 46 AO0 1507 AO2 CONTENT SEL 136 COMM VALUE 2 Analog Output 2 controlled by writing to parameter 0136 0136 COMM VALUE 2 40136 AO15 47 AO1 Drive Parameter Value Setting Protocol Reference Modbus N2 FLN BACnet ABB DRV DCU PROFILE 4010 SET POINT SEL Set 1 8 COMM VALUE 1 9 COMM AI1 10 COMM AI1 Setpoin...

Page 200: ...ber Mailbox read write The AYK550 provides a Mailbox function to access parameters that have not been pre defined by the protocol Using mailbox any drive parameter can be identified Drive Parameter Protocol Reference Modbus N2 FLN BACnet 0102 SPEED 40102 AI3 5 AV0 0103 FREQ OUTPUT 40103 AI1 2 AV1 0104 CURRENT 40104 AI4 6 AV4 0105 TORQUE 40105 AI5 7 AV5 0106 POWER 40106 AI6 8 AV6 0107 DC BUS VOLT 4...

Page 201: ...s the 100 reference and that 9907 500 Hz Although Actual Value scaling could differ from the above for the N2 and FLN protocols it currently does not To confirm see the following sections as appropriate N2 analog input objects in the N2 protocol technical data section Scaling drive feedback values in the FLN protocol technical data section Scaling does not apply for the BACnet protocol Name Descri...

Page 202: ...s these parameters in detail Diagnostic situations The sub sections below describe various diagnostic situations the problem symptoms and corrective actions Normal operation During normal network operation 5306 5309 parameter values act as follows at each drive 5306 EFB OK MESSAGES advances advances for each application message properly received and addressed to this drive 5307 EFB CRC ERRORS does...

Page 203: ...rrect Check all station numbers and edit conflicting values Swapped wires If the communication wires are swapped terminal A on one drive is connected to terminal B on another The value of 5306 EFB OK MESSAGES does not advance The values of 5307 EFB CRC ERRORS and 5308 EFB UART ERRORS are advancing To correct Check that the EIA 485 lines are not swapped Fault 28 Serial 1 Err If the drive s control ...

Page 204: ...nces The problems described above are the most common problems encountered with A 550 serial communication Intermittent problems might also be caused by Marginally loose connections Wear on wires caused by equipment vibrations Insufficient grounding and shielding on both the devices and on the communication cables Two conductor wire plus shield is in use instead of the recommended three conductor ...

Page 205: ...st be unique addresses on the network when using BACnet 2 Swap wires B A 3 Adjust parameter 5303 Cycle power 4 Change parity using parameter 5304 cycle power 5 Limit to 31 devices on 1 segment 6 Turn off VFD termination resistors move jumpers Install loose resistor recommended by the DCS controls company Terminate final device on the trunk 7 Install EIA 485 3 conductor shielded data grade cable co...

Page 206: ... 3 Change application number in the Siemens field panel 5316 5016 DV PAR 16 BACnet Only Not Increasing Numeric Value 1 Drive device address parameter 5302 is set to 128 or greater 2 Max Masters is set too low on all drives 1 Change parameter 5302 to a unique value below 128 2 Change Max Masters property at all devices on bus to 127 5306 5006 DV OK MSG OK Message Counter not increasing 1 1 Master C...

Page 207: ...upported features In the N2 Fieldbus protocol the AYK550 drive appears as a virtual object A virtual object is made up of Analog Inputs Binary Inputs Analog Outputs Binary Outputs Internal values for Floating point Integer and Byte values The A 550 drive does not support N2 Fieldbus communication internal values All of the Analog and Binary I O objects are listed below starting with N2 analog inpu...

Page 208: ...g features Analog Output value in engineering units Override value is used to change the Analog Output value It is not possible to return to the previous value by removing the override The override feature is used only to change the value Binary Output The binary output objects support the following features Binary Output value Override value is used to change the Binary Output value It is not pos...

Page 209: ...tasys Drive device type For the Metasys and Metasys Companion products the device type for the AYK550 drive is VND N2 analog input objects The following table lists the N2 Analog Input objects defined for the AYK550 drive N2 Analog Inputs Number Object Drive Parameter Scale Factor Units Range AI1 OUTPUT FREQUENCY 0103 10 Hz 0 250 AI2 RATED SPEED Note 1 10 0 100 AI3 SPEED 0102 1 rpm 0 9999 AI4 CURR...

Page 210: ...L 0121 10 0 100 AI22 AO 1 ACTUAL 0124 10 mA 0 20 AI23 AO 2 ACTUAL 0125 10 mA 0 20 AI24 MOTOR TEMP 0145 1 C 0 200 AI25 REVOLUTION CNT 0142 1 MREV 0 32767 N2 Binary Inputs Number Object Drive Parameter Range BI1 STOP RUN Status Word 0 Stop 1 Drive Running BI2 FORWARD REVERSE Status Word 0 Forward 1 Reverse BI3 FAULT STATUS Status Word 0 OK 1 Drive Fault BI4 RELAY 1 STATUS 0122 bit mask 04 0 Off 1 On...

Page 211: ...F2 SRC Status Word 0 No 1 Yes N2 Analog Outputs Number Object Drive Parameter Scale Factor Units Range AO1 REFERENCE 1 Reference 1 10 0 100 AO2 REFERENCE 2 Reference 2 10 0 100 AO3 ACCEL TIME 1 2202 10 s 0 1 1800 AO4 DECEL TIME 1 2203 10 s 0 1 1800 AO5 CURRENT LIMIT 2003 10 A 0 1 3 I2N AO6 PID1 CONT GAIN 4001 10 0 1 100 AO7 PID1 CONT I TIME 4002 10 s 0 1 600 AO8 PID1 CONT D TIME 4003 10 s 0 10 AO9...

Page 212: ...Drive Parameter Range BO1 STOP START Command Word 0 Stop 1 Start to Speed BO2 FORWARD REVERSE Command Word 0 Forward 1 Reverse BO3 PANEL LOCK Command Word 0 Open 1 Locked BO4 RUN ENABLE Command Word 0 Enable 1 Disable BO5 REF1 REF2 SELECT Command Word 0 Ref1 1 Ref2 BO6 FAULT RESET Command Word Change 0 1 Resets BO7 COMMAND RO 1 134 bit mask 01 0 Off 1 On BO8 COMMAND RO 2 134 bit mask 02 0 Off 1 On...

Page 213: ...mA CSAI AI23 N N AO_2_ACT mA CSAI AI24 N N MTR_TEMP C CSAI AI25 N N REVL_CNT CSBI BI1 N N STOP RUN STOP RUN CSBI BI2 N N FWD REV FWD REV CSBI BI3 N N FAULT OK FLT CSBI BI4 N N RELAY_1 OFF ON CSBI BI5 N N RELAY_2 OFF ON CSBI BI6 N N RELAY_3 OFF ON CSBI BI7 N N RELAY_4 OFF ON CSBI BI8 N N RELAY_5 OFF ON CSBI BI9 N N RELAY_6 OFF ON CSBI BI10 N N INPUT_1 OFF ON CSBI BI11 N N INPUT_2 OFF ON CSBI BI12 N...

Page 214: ... CSAO AO18 Y Y MAX_SPD CSAO AO19 Y Y MB_PARAM CSAO AO20 Y Y MB_DATA CSBO BO1 Y Y START STOP START CSBO BO2 Y Y REVERSE FWD REV CSBO BO3 Y Y PAN_LOCK OPEN LOCKED CSBO BO4 Y Y RUN_ENAB DISABLE ENABLE CSBO BO5 Y Y R1 2_SEL EXT_1 EXT_2 CSBO BO6 Y Y FLT_RSET RESET CSBO BO7 Y Y CMD_RO_1 OFF ON CSBO BO8 Y Y CMD_RO_2 OFF ON CSBO BO9 Y Y CMD_RO_3 OFF ON CSBO BO10 Y Y CMD_RO_4 OFF ON CSBO BO11 Y Y CMD_RO_5 ...

Page 215: ...y providing views of selected points these reports are often easier to work with than views of the full point database ABB A 550 Startup FLN ABB A 550 Report Point Subpoint Name Data Type 01 LAO CTLR ADDRESS Each host FLN application e g CIS or Insight controls both the particular data reported for each point and the report format 02 LAO APPLICATION 20 LAO OVRD TIME 29 LDO DAY NIGHT FLN Startup Re...

Page 216: ...SPEED 06 LAI CURRENT 07 LAI TORQUE 08 LAI POWER 09 LAI DRIVE TEMP 10 LAI DRIVE KWH 11 LAI DRIVE MWH 12 LAI RUN TIME 13 LAI DC BUS VOLT 14 LAI OUTPUT VOLT 17 LAI MOTOR TEMP 18 LAI MREV COUNTER 21 LDI FWD REV ACT 23 LDI STOP RUN 25 LDI EXT1 2 ACT 27 LDI DRIVE READY 28 LDI AT SETPOINT 33 LDI HANDAUTO ACT 34 LDI ENA DIS ACT 36 LDI FLN LOC ACT 37 LDI FLN CTL SRC 38 LDI FLN REF1 SRC 39 LDI FLN REF2 SRC ...

Page 217: ...DI DI 1 ACTUAL 71 LDI DI 2 ACTUAL 72 LDI DI 3 ACTUAL 73 LDI DI 4 ACTUAL 74 LDI DI 5 ACTUAL 75 LDI DI 6 ACTUAL 76 LDI RO 1 ACTUAL 77 LDI RO 2 ACTUAL 78 LDI RO 3 ACTUAL 79 LDI RO 4 ACTUAL 80 LDI RO 5 ACTUAL 81 LDI RO 6 ACTUAL 82 LAI AI 1 ACTUAL 83 LAI AI 2 ACTUAL 84 LAI AO 1 ACTUAL 85 LAI AO 2 ACTUAL FLN Drive Config Report Point Subpoint Name Data Type 30 LAO CURRENT LIM Each host FLN application e...

Page 218: ... PID ITIM 52 LAO PRC PID DTIM 53 LAO PRC PID DFIL 54 LDO PRC PID SEL 60 LAO INPUT REF1 61 LAO INPUT REF2 82 LAI AI 1 ACTUAL 83 LAI AI 2 ACTUAL 84 LAI AO 1 ACTUAL 85 LAI AO 2 ACTUAL FLN External PID Report Point Subpoint Name Data Type 55 LAO EXT PID GAIN Each host FLN application e g CIS or Insight controls both the particular data reported for each point and the report format 56 LAO EXT PID ITIM ...

Page 219: ...equal to 30 250 F To unbundle the feedback PRC PID FBCK for monitoring in degrees Fahrenheit Loop gains PRC PID GAIN Point 50 and PRC PID ITIM Point 51 are PID parameters similar to the P and I gains in the APOGEE TECs Because the JCI PI loop and the Siemens loop are structured differently there is no a one to one correspondence between the gains The following formulas allow translation from JCI g...

Page 220: ...T 0 1 0 05 LAI SPEED 0 RPM 1 0 06 LAI CURRENT 0 A 0 1 07 LAI TORQUE 0 PCT 0 1 200 08 LAI POWER 0 0 HP KW 0 134 0 1 0 0 09 LAI DRIVE TEMP 77 25 F C 0 18 0 1 32 0 10 LAI DRIVE KWH 0 KWH 1 11 LAI DRIVE MWH 0 MWH 1 12 LAI RUN TIME 0 HRS 1 13 LAI DC BUS VOLT 0 V 1 14 LAI OUTPUT VOLT 0 V 1 15 LAI PRC PID FBCK 0 PCT 0 1 16 LAI PRC PID DEV 0 PCT 0 1 17 LAI MOTOR TEMP 77 25 F C 1 8 1 32 0 18 LAI MREV COUNT...

Page 221: ...L 36 LDI FLN LOC ACT AUTO 1 0 FLN AUTO 37 LDI FLN CTL SRC NO 1 0 YES NO 38 LDI FLN REF1 SRC NO 1 0 YES NO 39 LDI FLN REF2 SRC NO 1 0 YES NO 40 LDO RO 1 COMMAND OFF 1 0 ON OFF 41 LDO RO 2 COMMAND OFF 1 0 ON OFF 42 LDO RO 3 COMMAND OFF 1 0 ON OFF 43 LDO RO 4 COMMAND OFF 1 0 ON OFF 44 LDO RO 5 COMMAND OFF 1 0 ON OFF 45 LDO RO 6 COMMAND OFF 1 0 ON OFF 46 LAO AO 1 COMMAND PCT PCT 0 1 0 47 LAO AO 2 COMM...

Page 222: ...1 ACTUAL OFF 1 0 ON OFF 71 LDI DI 2 ACTUAL OFF 1 0 ON OFF 72 LDI DI 3 ACTUAL OFF 1 0 ON OFF 73 LDI DI 4 ACTUAL OFF 1 0 ON OFF 74 LDI DI 5 ACTUAL OFF 1 0 ON OFF 75 LDI DI 6 ACTUAL OFF 1 0 ON OFF 76 LDI RO 1 ACTUAL OFF 1 0 ON OFF 77 LDI RO 2 ACTUAL OFF 1 0 ON OFF 78 LDI RO 3 ACTUAL OFF 1 0 ON OFF 79 LDI RO 4 ACTUAL OFF 1 0 ON OFF 80 LDI RO 5 ACTUAL OFF 1 0 ON OFF 81 LDI RO 6 ACTUAL OFF 1 0 ON OFF 82...

Page 223: ... remain fixed once approval is granted Any changes to the point list shall require a new Application ID and re approval by Siemens The Application ID assigned to AYK550 is 2934 3 FREQ OUTPUT The output frequency applied to the motor in Hertz 0103 4 PCT OUTPUT The ratio of output frequency or speed to the corresponding maximum rating depending on control mode For scalar mode it is the ratio of Outp...

Page 224: ...egardless of control source 1 REV 0 FWD 22 FWD REV CMD Commanded by FLN to change the rotational direction of the drive Parameter 1001 must be set to COMM for FLN to control the direction of the motor by EXT1 Parameter 1002 must be set to COMM for FLN to control the direction of the motor by EXT2 23 RUN STOP ACT Indicates the drive s run status regardless of control source 1 RUN 0 STOP 24 RUN STOP...

Page 225: ... are from FLN Run Stop Ext1 2 Select or Run Enable 38 FLN REF1 SRC Indicates if FLN is the source for speed reference 1 1 YES 0 NO 39 FLN REF2 SRC Indicates if FLN is the source for speed reference 2 1 YES 0 NO 40 RO1 COMMAND Controls the output state of Relay 1 Parameter 1401 must be set to COMM for FLN to have this control 1 ON 0 OFF 0134 bit 0 41 RO2 COMMAND Controls the output state of Relay 2...

Page 226: ...gration time of the active Process PID set as selected by Point 54 PRC PID SEL 1 SET2 0 SET1 4002 SET1 4102 SET2 52 PRC PID DTIM Sets the derivation time of the active Process PID set as selected by Point 54 PRC PID SEL 1 SET2 0 SET1 4001 SET1 4101 SET2 53 PRC PID DFIL Sets the time constant for the error derivative of the active Process PID set as selected by Point 54 PRC PID SEL 1 SET2 0 SET1 40...

Page 227: ...iority over this point Thus this point is only effective in temporarily taking control from the analog inputs or some other internal control functionality 70 DI 1 ACTUAL Indicates the status of Digital Input 1 1 ON 0 OFF 0118 bit 2 71 DI 2 ACTUAL Indicates the status of Digital Input 2 1 ON 0 OFF 0118 bit 1 72 DI 3 ACTUAL Indicates the status of Digital Input 3 1 ON 0 OFF 0118 bit 0 73 DI 4 ACTUAL...

Page 228: ...e state This momentary operation avoids any need for an explicit command to clear the point before a subsequent reset can be issued 95 MBOX PARAM Sets the parameter to be used by the mailbox function 96 MBOX DATA Sets or indicates the data value of the mailbox function 97 MBOX READ Command by FLN to read the parameter value specified by Point 95 MBOX PARAM The parameter value is returned in Point ...

Page 229: ...OREL 01 option ON OFF R BI4 RO 5 ACT This object indicates the status of Relay Output 5 requires OREL 01 option ON OFF R BI5 RO 6 ACT This object indicates the status of Relay Output 6 requires OREL 01 option ON OFF R BI6 DI 1 ACT This object indicates the status of Digital Input 1 ON OFF R BI7 DI 2 ACT This object indicates the status of Digital Input 2 ON OFF R BI8 DI 3 ACT This object indicates...

Page 230: ...r 1412 value COMM also requires OREL 01 option ON OFF C Instance ID Object Name Description Active Inactive Text Present Value Access Type BV0 RUN STOP ACT This object indicates the drive Run Status regardless of the control source RUN STOP R BV1 FWD REV ACT This object indicates the motor s rotation direction regardless of the control source REV FWD R BV2 FAULT ACT this object indicates the drive...

Page 231: ...WD C BV12 RUN ENA CMD This object commands Run Enable Control requires parameter 1601 value COMM ENABLE DISABLE C BV13 EXT 1 2 CMD This object selects ext1 or ext2 as the active control source Control requires parameter 1102 value COMM EXT2 EXT1 C BV14 FAULT RESET This object resets a faulted drive The command is rising edge triggered Control requires parameter 1604 value COMM RESET NO C BV15 MBOX...

Page 232: ...OFF C BV19 CTL OVERRIDE ACT This object indicates whether the drive is in BACnet Control Override See BV18 ON OFF R BV20 START ENABLE 1 This object commands start enable1 Control requires param 1608 value COMM ENABLE DISABLE C BV21 START ENABLE 2 This object commands start enable1 Control requires param 1609 value COMM ENABLE DISABLE C Instance ID Object Name Description Units Present Value Access...

Page 233: ... VOLT This object indicates the AC output voltage applied to the motor The corresponding drive parameter is 0109 Volts R AV4 CURRENT This object indicates the measured output current The corresponding drive parameter is 0104 Amps R AV5 TORQUE This object indicates the calculated motor output torque as a percentage of nominal torque The corresponding drive parameter is 0105 Percent R AV6 POWER This...

Page 234: ...rocess PID setpoint Control requires parameter 1106 value PID1 OUT and parameter 4010 value COMM Percent C AV18 LAST FLT This object indicates the most recent fault entered in the drive s fault log The corresponding drive parameter is 0401 None R AV19 PREV FLT 1 This object indicates the second most recent fault entered in the drive s fault log The corresponding drive parameter is 0412 None R AV20...

Page 235: ...meter 5303 EFB BAUD RATE appropriate value 4 Define the Device Object Instance ID To define a specific device object instance value use drive parameters 5311 and 5317 object instance values must be unique and in the range 1 to 4 194 303 To use the drive s MS TP MAC ID as the device object instance value set drive parameter 5311 and 5317 0 BACnet requires a unique Device Object ID for each device o...

Page 236: ...duct We do not support writing of Device Description BACnet Device Address Rules OWS Operator Workstation Router 1 Router 2 VAV1 VAV2 VAV3 AYK 550 IP MSTP MSTP MSTP MAC 1 param 53 02 1 DeviceOID 3001 param 53 11 3001 param 53 17 0 MSTPNetwork 3 MSTP MAC 0 DeviceOID 3000 IP Network 1 MSTP MAC 1 DeviceOID 2001 MSTP MAC 2 DeviceOID 2002 MSTP MAC 3 DeviceOID 2003 MSTP Network 2 MSTP MAC 0 DeviceOID 20...

Page 237: ...ID using drive parameter 5302 Default 5302 128 Set the Device Object Instance ID using drive parameters 5311 and 5317 Default Both 5311 and 5317 0 which causes the MAC ID to double as the Device Object Instance For Device Object Instance values not linked to the MAC ID set ID values using 5311 and 5317 For IDs in the range 1 to 65 535 Parameter 5311 sets the ID directly 5317 must be 0 For example ...

Page 238: ...perator Workstation B OWS BACnet Building Controller B BC BACnet Advanced Application Controller B AAC BACnet Application Specific Controller B ASC BACnet Smart Sensor B SS BACnet Smart Actuator B SA List all BACnet Interoperability Building Blocks Supported Annex K DS RP B DS WP B DM DDB B DM DOB B DM DCC B DM RD B Segmentation Capability Segmented requests supported Window Size ____ Segmented re...

Page 239: ...This is currently necessary for two way communication with MS TP slaves and certain other devices Yes No Networking Options Router Clause 6 List all routing configurations e g ARCNET Ethernet Ethernet MS TP etc Annex H BACnet Tunneling Router over IP BACnet IP Broadcast Management Device BBMD Does the BBMD support registrations by Foreign Devices Yes No Character Sets Supported Indicating support ...

Page 240: ...og Value Object Identifier Object Name Object Type System Status Vendor Name Vendor Identifier Model Name Firmware Revision Appl Software Revision Protocol Version Protocol Revision Services Supported Object Types Supported Object List Max APDU Length Segmentation Support APDU Timeout Number APDU Retries Max Master Max Info Frames Device Address Binding Database Revision Present Value Status Flags...

Page 241: ...ts of the status word are mapped to Inputs 1 16 or 1 32 depending on the active profile Terminal inputs are mapped sequentially beginning with Input 33 e g DI1 Input 33 Read Multiple Holding Registers 0x03 Read multiple holding registers For the AYK550 the entire parameter set is mapped as holding registers as well as command status and reference values Read Multiple Input Registers 0x04 Read mult...

Page 242: ...e Modbus addressing With Modbus each function code implies access to a specific Modbus reference set Thus the leading digit is not included in the address field of a Modbus message Note The AYK550 supports the zero based addressing of the Modbus specification Holding register 40002 is addressed as 0001 in a Modbus message Similarly coil 33 is addressed as 0032 in a Modbus message Refer again to th...

Page 243: ...WORD Bit 8 N A STPMODE_EM N A 00010 CONTROL WORD Bit 9 N A STPMODE_C N A 00011 CONTROL WORD Bit 10 N A RAMP_2 REMOTE_CMD 00012 CONTROL WORD Bit 11 EXT2 RAMP_OUT_0 EXT2 00013 CONTROL WORD Bit 12 N A RAMP_HOLD N A 00014 CONTROL WORD Bit 13 N A RAMP_IN_0 N A 00015 CONTROL WORD Bit 14 N A REQ_LOCALLOCK N A 00016 CONTROL WORD Bit 15 N A TORQLIM2 N A 00017 CONTROL WORD Bit 16 Does not apply FBLOCAL_CTL ...

Page 244: ... WORD Bit 3 TRIPPED RUNNING 10005 STATUS WORD Bit 4 OFF_2_STA ZERO_SPEED 10006 STATUS WORD Bit 5 OFF_3_STA ACCELERATE 10007 STATUS WORD Bit 6 SWC_ON_INHIB DECELERATE 10008 STATUS WORD Bit 7 ALARM AT_SETPOINT 10009 STATUS WORD Bit 8 AT_SETPOINT LIMIT 10010 STATUS WORD Bit 9 REMOTE SUPERVISION 10011 STATUS WORD Bit 10 ABOVE_LIMIT REV_REF 10012 STATUS WORD Bit 11 EXT2 REV_ACT 10013 STATUS WORD Bit 12...

Page 245: ...ers 0101 9999 Register addresses that do not correspond to drive parameters are invalid If there is an attempt to read or write outside the parameter addresses the Modbus interface returns an exception code to the controller 10028 STATUS WORD Bit 27 Reserved REQ_REF1 10029 STATUS WORD Bit 28 Reserved REQ_REF2 10030 STATUS WORD Bit 29 Reserved REQ_REF2EXT 10031 STATUS WORD Bit 30 Reserved ACK_START...

Page 246: ...tores nothing Use parameter 5312 to select an actual value for this register 40008 Actual 4 select by 5313 R By default stores nothing Use parameter 5313 to select an actual value for this register 40009 Actual 5 select using 5314 R By default stores nothing Use parameter 5314 to select an actual value for this register 40010 Actual 6 select using 5315 R By default stores nothing Use parameter 531...

Page 247: ...o Modbus register 40005 5311 EFB PAR 11 Specifies the parameter mapped to Modbus register 40006 5312 EFB PAR 12 Specifies the parameter mapped to Modbus register 40007 5313 EFB PAR 13 Specifies the parameter mapped to Modbus register 40008 5314 EFB PAR 14 Specifies the parameter mapped to Modbus register 40009 5315 EFB PAR 15 Specifies the parameter mapped to Modbus register 40010 5316 EFB PAR 16 ...

Page 248: ...ption codes Exception codes are serial communication responses from the drive The AYK550 supports the standard Modbus exception codes defined below Exception Code Name Meaning 01 ILLEGAL FUNCTION Unsupported Command 02 ILLEGAL DATA ADDRESS The data address received in the query is not allowable It is not a defined parameter group 03 ILLEGAL DATA VALUE A value contained in the query data field is n...

Page 249: ...e extends the control and status interface to 32 bits and is the internal interface between the main drive application and the embedded fieldbus environment Control Word The CONTROL WORD is the principal means for controlling the drive from a fieldbus system The fieldbus master station sends the CONTROL WORD to the drive The drive switches between states according to the bit coded instructions in ...

Page 250: ...TOP Drive stops within in time specified by parameter 2208 Normal command sequence Enter OFF3 ACTIVE Proceed to SWITCH ON INHIBITED WARNING Be sure motor and driven equipment can be stopped using this mode 3 INHIBIT OPERATION 1 OPERATION ENABLED Enter OPERATION ENABLED Note the Run enable signal must be active See 1601 If 1601 is set to COMM this bit also actives the Run Enable signal 0 OPERATION ...

Page 251: ...T1 Effective if 1102 COMM 12 15 Unused DCU Profile CONTROL WORD See Parameter 0301 Bit Name Value Command Req Comments 0 STOP 1 Stop Stops according to either the stop mode parameter or the stop mode requests bits 7 and 8 Simultaneous STOP and START commands result in a stop command 0 no op 1 START 1 Start 0 no op 2 REVERSE 1 Reverse direction This bit XOR d with the sign of the reference defines ...

Page 252: ...ll not switch to local mode 0 no op 15 TORQLIM2 1 Torque limit pair 2 0 Torque limit pair 1 DCU Profile CONTROL WORD See Parameter 0302 Bit Name Value Function Comments 16 26 Reserved 27 REF_CONST 1 Constant speed ref These bits are only for supervision purposes 0 no op 28 REF_AVE 1 Average speed ref 0 no op 29 LINK_ON 1 Master is detected in link 0 Link is down 30 REQ_STARTINH 1 Start inhibit req...

Page 253: ... See Alarm Listing in the Diagnostics section for details on alarms 0 No warning alarm 8 AT_SETPOINT 1 OPERATING Actual value equals within tolerance limits the reference value 0 Actual value is outside tolerance limits not equal to reference value 9 REMOTE 1 Drive control location REMOTE EXT1 or EXT2 0 Drive control location LOCAL 10 ABOVE_LIMIT 1 Supervised parameter s value supervision high lim...

Page 254: ...elerating 0 Drive is not decelerating 7 AT_SETPOINT 1 Drive is at setpoint 0 Drive has not reached setpoint 8 LIMIT 1 Operation is limited by Group 20 settings 0 Operation is within Group 20 settings 9 SUPERVISION 1 A supervised parameter Group 32 is outside its limits 0 All supervised parameters are within limits 10 REV_REF 1 Drive reference is in reverse direction 0 Drive reference is in forward...

Page 255: ...Drive is in vector control mode 0 Drive is in scalar control mode 21 25 Reserved 26 REQ_CTL 1 Copy the control word 0 no op 27 REQ_REF1 1 Reference 1 requested in this channel 0 Reference 1 is not requested in this channel 28 REQ_REF2 1 Reference 2 requested in this channel 0 Reference 2 is not requested in this channel 29 REQ_REF2EXT 1 External PID reference 2 requested in this channel 0 External...

Page 256: ...ning and follows the given reference See table below Step CONTROL WORD Value Description 1 CW 0000 0000 0000 0110 This CW value changes the drive state to READY TO SWITCH ON 2 Wait at least 100 ms before proceeding 3 CW 0000 0000 0000 0111 This CW value changes the drive state to READY TO OPERATE 4 CW 0000 0000 0000 1111 This CW value changes the drive state to OPERATION ENABLED The drive starts b...

Page 257: ...WITCH ON INHIBITED NOT READY TO SWITCH ON OPERATION INHIBITED READY TO SWITCH ON READY TO OPERATE OPERATION ENABLED C D From any state Emergency Off OFF2 CW Bit1 0 SW Bit4 0 OFF2 ACTIVE From any state Fault SW Bit3 1 FAULT CW Bit7 1 SW Bit5 0 Emergency Stop OFF3 CW Bit2 0 SW Bit12 1 RFG ACCELERATOR ENABLED CW Bit5 1 CW Bit6 0 C CW Bit6 1 SW Bit8 1 D A D OPERATING OFF3 ACTIVE This state transition ...

Page 258: ... limited by 1104 1105 Actual motor speed limited by 2001 2002 speed or 2007 2008 frequency REF2 32767 32767 Speed or frequency 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 100 Final reference limited by 1107 1108 Actual motor speed limited by 2001 2002 speed or 2007 2008 frequency Torque 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 100 Final reference limited by 2015 2017 torqu...

Page 259: ...MAX Drives and DCU Profiles Reference Value Setting AI Reference Scaling 0 50 200 100 0 5 par 1105 100 100 AI1 Input Signal Fieldbus Reference Correction Coefficient 0 50 100 0 5 Par 1108 100 0 5 par 1108 100 100 AI1 Input Signal Fieldbus Reference Correction Coefficient 0 50 200 0 100 100 AI1 Input Signal Fieldbus Reference Correction Coefficient ...

Page 260: ...erence interact to produce REFERENCE values REF1 and REF2 Note fieldbus references are bipolar that is they can be positive or negative ABB Drives Profile Parameter Value Setting AI Reference Scaling 1003 DIRECTION 1 FORWARD 1003 DIRECTION 2 REVERSE 1003 DIRECTION 3 REQUEST 100 Max Ref 100 163 163 Max Ref Fieldbus Resultant Ref Reference 100 Max Ref 100 163 163 Max Ref Fieldbus Resultant Ref Refer...

Page 261: ...the drive s expansion slot 2 the drive can communicate to a control system using one of the following protocols Profibus DP LonWorks CANopen DeviceNet ControlNet Ethernet The A 550 detects automatically which communication protocol is used by the plug in fieldbus adapter The default settings for each protocol assume that the profile used is the protocol s industry standard drive profile e g PROFId...

Page 262: ...d input are used as seen from the fieldbus controller point of view For example an output describes data flow from the fieldbus controller to the drive and appears as an input from the drive point of view The meanings of the controller interface words are not restricted by the AYK550 However the profile used may set particular meanings Control Word The CONTROL WORD is the principal means for contr...

Page 263: ... Can be used as speed or frequency reference Is a 16 bit word comprised of a sign bit and a 15 bit integer Negative references indicating reversed rotation direction are indicated by the two s complement of the corresponding positive reference value The use of a second reference REF2 is supported only when a protocol is configured for the JCI Drives profile Reference scaling is fieldbus type speci...

Page 264: ...t power and motor cables first 1 Insert the module carefully into the drive expansion slot 2 until the retaining clips lock the module into position 2 Fasten the two screws included to the stand offs Note Correct installation of the screws is essential for fulfilling the EMC requirements and for proper operation of the module 3 Open the appropriate knockout in the conduit box and install the cable...

Page 265: ...ect only after the drive power is cycled Parameters 5128 5133 provide data about the FBA module currently installed e g component versions and status The Parameters section lists the group 51 parameters Activate drive control functions FBA Fieldbus control of various drive functions requires configuration to Tell the drive to accept fieldbus control of the function Define as a fieldbus input any d...

Page 266: ...d below Fieldbus controller command s in the appropriate location The location is defined by the Protocol Reference which is protocol dependent 1002 EXT2 COMMANDS 10 COMM Start Stop by controlled fieldbus with Ext2 selected 1003 DIRECTION 3 REQUEST Direction controlled by fieldbus Drive Parameter Value Description Protocol Reference 1102 EXT1 EXT2 SEL 8 COMM Ref selected by fieldbus Required only ...

Page 267: ...ence 1401 RELAY OUTPUT 1 35 COMM 36 COMM 1 Relay Output 1 controlled by fieldbus 1402 RELAY OUTPUT 2 Relay Output 2 controlled by fieldbus 1403 RELAY OUTPUT 3 Relay Output 3 controlled by fieldbus 14101 RELAY OUTPUT 4 Relay Output 4 controlled by fieldbus 14111 RELAY OUTPUT 5 Relay Output 5 controlled by fieldbus 14121 RELAY OUTPUT 6 Relay Output 6 controlled by fieldbus Drive Parameter Value Prot...

Page 268: ...ire drive configuration The following table lists a sample of feedback data For a complete listing see all parameters listed in Complete parameter descriptions Drive Parameter Value Description Protocol Reference 4010 SETPOINT SEL 8 COMM VALUE 1 9 COMM AI1 10 COMM AI1 Setpoint is 0135 value AI1 Drive Parameter Value Description Protocol Reference 3018 COMM FAULT FUNC 0 NOT SEL 1 FAULT 2 CONST SP7 ...

Page 269: ...ive reports faults as a hexadecimal value assigned and coded according to the DRIVECOM specification See table below Not all profiles support requesting fault codes using this specification For profiles that support this specification the profile documentation defines the proper fault request process Drive Fault Code Fieldbus Fault Code DRIVECOM specification 1 OVERCURRENT 2310h 2 DC OVERVOLT 3210...

Page 270: ...Reserved FF55h 103 SERF MACRO FF55h 104 Reserved FF55h 105 Reserved FF55h 201 DSP T1 OVERLOAD 6100h 202 DSP T2 OVERLOAD 6100h 203 DSP T3 OVERLOAD 6100h 204 DSP STACK ERROR 6100h 205 Reserved 5000h 206 OMIO ID ERROR 5000h 207 EFB LOAD ERR 6100h 1000 PAR HZRPM 6320h 1001 PAR PFAREFNG 6320h 1002 Reserved obsolete 6320h 1003 PAR AI SCALE 6320h 1004 PAR AO SCALE 6320h 1005 PAR PCU 2 6320h 1006 EXT ROMI...

Page 271: ...he following table and the state diagram later in this sub section describe the CONTROL WORD content for the JCI Drives profile 1011 PAR OVERRIDE PARS 6320h 1012 PAR PFC IO 1 6320h 1013 PAR PFC IO 2 6320h 1014 PAR PFC IO 3 6320h ABB Drives Profile FBA CONTROL WORD Bit Name Value Commanded State Comments 0 OFF1 CONTROL 1 READY TO OPERATE Enter READY TO OPERATE 0 EMERGENCY OFF Drive ramps to stop ac...

Page 272: ...amps to stop current and DC voltage limits in force 5 RAMP_HOLD 1 RFG OUT ENABLED Enable ramp function Enter RAMP FUNCTION GENERATOR ACCELERATOR ENABLED 0 RFG OUT HOLD Halt ramping Ramp Function Generator output held 6 RAMP_IN_ ZERO 1 RFG INPUT ENABLED Normal operation Enter OPERATING 0 RFG INPUT ZERO Force Ramp Function Generator input to zero 7 RESET 0 1 RESET Fault reset if an active fault exis...

Page 273: ... SWITCH ON INHIBIT NOT ACTIVE 7 ALARM 1 Warning alarm See Alarm listing in the Diagnostics section for details on alarms 0 No warning alarm 8 AT_SETPOINT 1 OPERATING Actual value equals within tolerance limits the reference value 0 Actual value is outside tolerance limits not equal to reference value 9 REMOTE 1 Drive control location REMOTE EXT1 or EXT2 0 Drive control location LOCAL 10 ABOVE_LIMI...

Page 274: ...CH ON OPERATION INHIBITED READY TO SWITCH ON READY TO OPERATE RFG OUTPUT ENABLED C D From any state Emergency Off OFF2 CW Bit1 0 SW Bit4 0 OFF2 ACTIVE From any state Fault SW Bit3 1 FAULT CW Bit7 1 SW Bit5 0 Emergency Stop OFF3 CW Bit2 0 SW Bit12 1 RFG ACCELERATOR ENABLED CW xxxx x1xx xx11 1111 CW Bit6 0 C CW xxxx x1xx x111 1111 SW Bit8 1 D B D OPERATING OFF3 ACTIVE KEY State State change CW CONTR...

Page 275: ...000 corresponds to 100 Final reference limited by 1104 1105 Actual motor speed limited by 2001 2002 speed or 2007 2008 frequency REF2 32767 32767 Speed or frequency 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 100 Final reference limited by 1107 1108 Actual motor speed limited by 2001 2002 speed or 2007 2008 frequency Torque 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 100 Fina...

Page 276: ... MAX JCI Drives Profile FBA Reference Value Setting AI Reference Scaling 0 50 200 100 0 5 par 1105 100 100 AI1 Input Signal Fieldbus Reference Correction Coefficient 0 50 100 0 5 Par 1108 100 0 5 par 1108 100 100 AI1 Input Signal Fieldbus Reference Correction Coefficient 0 50 200 0 100 100 AI1 Input Signal Fieldbus Reference Correction Coefficient ...

Page 277: ...erence interact to produce REFERENCE values REF1 and REF2 Note fieldbus references are bipolar that is they can be positive or negative ABB Drives Profile Parameter Value Setting AI Reference Scaling 1003 DIRECTION 1 FORWARD 1003 DIRECTION 2 REVERSE 1003 DIRECTION 3 REQUEST 100 Max Ref 100 163 163 Max Ref Fieldbus Resultant Ref Reference 100 Max Ref 100 163 163 Max Ref Fieldbus Resultant Ref Refer...

Page 278: ...cept as noted for Data Words 5 and 6 below scale the feedback integer using the resolution listed for the parameter in the Complete parameter descriptions section For example Data words 5 and 6 are scaled as follows Actual value mapping See the user s manual supplied with the FBA module Feedback Integer Parameter Resolution Scaled Value 1 0 1 mA 1 0 1 mA 0 1 mA 10 0 1 10 0 1 1 ABB Drives Profile D...

Page 279: ... content see the user s manual provided with the FBA module Reference As described earlier in Control interface the REFERENCE word is a speed or frequency reference Note REF2 is not supported by the Generic Drive profiles Reference scaling REFERENCE scaling is fieldbus type specific However at the drive the meaning of a 100 REFERENCE value is fixed as described in the table below For a detailed de...

Page 280: ... defines 100 and divide by 100 For example 1 Assuming for the sake of this example that the Actual Value uses parameter 9908 MOT NOM SPEED as the 100 reference and that 9908 1500 rpm 2 Assuming for the sake of this example that the Actual Value uses parameter 9907 MOT NOM FREQ as the 100 reference and that 9907 500 Hz Actual value mapping See the user s manual supplied with the FBA module Feedback...

Page 281: ...anel is attached to the drive The Fault Word and Alarm Word parameter bits parameters 0305 to 0309 See Group 03 ACTUAL SIGNALS on page 1 87 The form of the display depends on the severity of the error You can specify the severity for many errors by directing the drive to Ignore the error situation Report the situation as an alarm Report the situation as a fault Red faults The drive signals that it...

Page 282: ...t cause of the problem Reset the drive See Fault resetting on page 1 287 Fault listing Fault Code Fault Name In Panel Description and Recommended Corrective Action 1 OVERCURRENT Output current is excessive Check for and correct Excessive motor load Insufficient acceleration time parameters 2202 ACCELER TIME 1 and 2205 ACCELER TIME 2 Faulty motor motor cables or connections 2 DC OVERVOLT Intermedia...

Page 283: ...up 35 parameters 10 PANEL LOSS Panel communication is lost and either Drive is in local control mode the control panel displays HAND or OFF or Drive is in remote control mode AUTO and is parameterized to accept start stop direction or reference from the control panel To correct check Communication lines and connections Parameter 3002 PANEL COMM ERROR Parameters in Group 10 START STOP DIR and Group...

Page 284: ...condition detected on OINT power supply Contact your local ABB sales representative 21 CURR MEAS Internal fault Current measurement is out of range Contact your local ABB sales representative 22 SUPPLY PHASE Ripple voltage in the DC link is too high Check for and correct Missing mains phase Blown fuse 23 ENCODER ERR Not used Available only with encoder and parameter Group 50 23 ENCODER ERR The dri...

Page 285: ...rmal relay fault if used Internal fault 35 OUTPUT WIRING Possible power wiring error detected When the drive is not running it monitors for an improper connection between the drive input power and the drive output Check for and correct Proper input wiring line voltageis NOT connected to drive output The fault can be erroneously declared if the input power is a delta grounded system and motor cable...

Page 286: ...e inconsistent Check for any of the following 1301 AI 1 MIN 1302 AI 1 MAX 1304 AI 2 MIN 1305 AI 2 MAX 1004 PAR AO SCALE Parameter values are inconsistent Check for any of the following 1504 AO 1 MIN 1505 AO 1 MAX 1510 AO 2 MIN 1511 AO 2 MAX 1005 PAR PCU 2 Parameter values for power control are inconsistent Improper motor nominal kVA or motor nominal power Check for the following 1 1 9906 MOTOR NOM...

Page 287: ... for both of the following 1 60 9907 MOTOR NOM FREQ 9908 MOTOR NOM SPEED 16 0 8 9908 MOTOR NOM SPEED 120 9907 MOTOR NOM FREQ Motor Poles 0 992 1010 PAR PFA OVERRIDE Both the override mode and PFA are activated at the same time These modes are mutually incompatible because PFA interlocks cannot be observed in the override mode 1011 PAR OVERRIDE PARS Overeride is enabled but parameters are incompati...

Page 288: ...number and describes each Alarm Code Display Description 2001 OVERCURRENT Current limiting controller is active Check for and correct Excessive motor load Insufficient acceleration time parameters 2202 ACCELER TIME 1 and 2205 ACCELER TIME 2 Faulty motor motor cables or connections 2002 OVERVOLTAGE Over voltage controller is active Check for and correct Static or transient overvoltages in the input...

Page 289: ...R7 R8 100 C 212 F R5 R6 110 C 230 F Check for and correct Fan failure Obstructions in the air flow Dirt or dust coating on the heat sink Excessive ambient temperature Excessive motor load 2010 MOT OVERTEMP Motor is hot based on either the drive s estimate or on temperature feedback This alarm warns that a Motor Underload fault trip may be near Check Check for overloaded motor Adjust the parameters...

Page 290: ...ssing To control Start Enable 2 function use parameter 1609 To correct check Digital input configuration Communication settings 2023 EMERGENCY STOP Emergency stop activated 2024 ENCODER ERROR The drive is not detecting a valid encoder signal Check for and correct Encoder presence and proper connection reverse wired loose connection or short circuit Voltage logic levels are outside of the specified...

Page 291: ...ed air not humid from bottom to top and simultaneously use a vacuum cleaner at the air outlet to trap the dust Maintenance Application Interval Instruction Check replace R7 R8 enclosure inlet air filter R7 R8 UL type 12 enclosures Check every 3 months Replace as needed Frame Sizes R7 R8 UL type 12 enclosure inlet air filter on page 295 Check replace R7 R8 enclosure exhaust air filter R7 R8 UL type...

Page 292: ...critical part of a process fan replacement is recommended once these symptoms start appearing Replacement fans are available from JCI Do not use other than JCI specified spare parts To monitor the running time of the cooling fan see Group 29 MAINTENANCE TRIG on page 1 128 Frame Sizes R1 R4 To replace the fan 1 Remove power from drive 2 Remove drive cover 3 For Frame Size R1 R2 Press together the r...

Page 293: ...enclosure fan in frame sizes R1 to R4 1 Remove power from drive 2 Remove the front cover 3 The housing that holds the fan in place has barbed retaining clips at each corner Press all four clips toward the center to release the barbs 4 When the clips barbs are free pull the housing up to remove from the drive 5 Disconnect the fan cable 6 Install the fan in reverse order noting that The fan air flow...

Page 294: ... box by lifting them upwards 2 Disconnect the fan s electrical connector from the cabinet roof top right inside the cabinet 3 Undo the four fastening screws at the corners of the fan frame The screws are through bolts with nuts on the inside of the cabinet Do not drop the hardware into the drive 4 Remove the fan and fan frame as one unit 5 Disconnect the fan wiring and capacitor from the fan frame...

Page 295: ...ter frame pull up on the bottom of the frame The filter frame will slide up approximately 3 4 inch and can then safely removed by tilting away from the cabinet and lifting up 2 Lay the filter frame on a flat work surface Remove the 3 retaining brackets by squeezing the tabbed corners in towards the middle of each bracket until the bracket clears the filter frame Save these brackets for replacement...

Page 296: ...f the filter frame with your knee and gently press down with your hands at the top of the frame The filter frame will slide down approximately 3 4 inch and should be sealed securely to the door around the entire filter frame Frame Sizes R7 R8 UL type 12 enclosure exhaust filters The exhaust filters in the R7 R8 UL type 12 enclosure are located in the exhaust box at the top of the enclosure There a...

Page 297: ... filter edges into the groove around the entire filter frame This detail is very important for proper operation 5 Reinstall the filter restrainers Insert the base of a retainer bottom of U shape into a filter frame channel Squeeze the open end of the U until it clears the filter frame Seat the open end of the U in the filter frame channel Release the retainer to its relaxed square shape 6 Install ...

Page 298: ...me size R5 and R6 are available from ABB Do not use other than JCI specified spare parts Control panel Cleaning Use a soft damp cloth to clean the control panel Avoid harsh cleaners which could scratch the display window Battery A battery is only used in Assistant control panels that have the clock function available and enabled The battery keeps the clock operating in memory during power interrup...

Page 299: ...headers are described in Symbols on page 1 301 Type Code Valid up to 40 C 104 F Frame Size A 550 xx see below I2n A Pn HP Three phase supply voltage 208 240 V 04A6 2 4 6 1 0 R1 06A6 2 6 6 1 5 R1 07A5 2 7 5 2 0 R1 012A 2 11 8 3 0 R1 017A 2 16 7 5 0 R1 024A 2 24 2 7 5 R2 031A 2 30 8 10 0 R2 046A 2 46 2 15 0 R3 059A 2 59 4 20 0 R3 075A 2 74 8 25 0 R4 088A 2 88 0 30 0 R4 114A 2 114 40 0 R4 143A 2 143 ...

Page 300: ...ype Code Valid up to 40 C 104 F Frame Size A 550 xx see below I2n A Pn HP Three phase supply voltage 380 480 V 03A3 4 3 3 1 5 R1 04A1 4 4 1 2 R1 06A9 4 6 9 3 R1 08A8 4 8 8 5 R1 012A 4 11 9 7 5 R1 015A 4 15 4 10 R2 023A 4 23 15 R2 031A 4 31 20 R3 038A 4 38 25 R3 045A 4 Note 1 44 30 R3 044A 4 Note 1 44 30 R4 059A 4 59 40 R4 072A 4 72 50 R4 078A 4 Note 1 77 60 R4 097A 4 Note 1 96 75 R4 077A 4 Note 1 ...

Page 301: ... Use Frame Size A 550 xx see below I2n A Pn HP Three phase supply voltage 500 600 V 02A7 6 2 7 2 R2 03A9 6 3 9 3 R2 06A1 6 6 1 5 R2 09A0 6 9 7 5 R2 011A 6 11 10 R2 017A 6 17 15 R2 022A 6 22 20 R3 027A 6 27 25 R3 032A 6 32 30 R4 041A 6 41 40 R4 052A 6 52 50 R4 062A 6 62 60 R4 077A 6 77 75 R6 099A 6 99 100 R6 125A 6 125 125 R6 144A 6 144 150 R6 Typical ratings Normal use 10 overload capability I2n c...

Page 302: ...ating factor is 100 1 C x 10 C 90 or 0 90 The output current is then 0 90 x I2n Altitude derating In altitudes from 1000 4000 m 3300 13 200 ft above sea level the derating is 1 for every 100 m 330 ft If the installation site is higher than 2000 m 6600 ft above sea level please contact your local JCI Rep distributor or office for further information Single phase supply derating For 208 240 Volt ser...

Page 303: ... The following tables provide fuse recommendations for short circuit protection on the drive s input power These recommendations are not requirements if branch circuit protection is otherwise provided per NEC UL508A manufacturers are not required to use the recommended fuses for the purpose of UL listing a panel that includes the AYK550 Input Power Connection Specifications Voltage U1 208 220 230 ...

Page 304: ... 100 JJS 100 088A 2 88 0 100 110 JJS 110 114A 2 114 125 150 JJS 150 143A 2 143 200 200 JJS 200 178A 2 178 250 250 JJS 250 221A 2 221 315 300 JJS 300 248A 2 248 350 JJS 350 A 550 UH see below Input Current A Input Fuses IEC269 gG A UL Class T A Bussmann Type 03A3 4 3 3 10 10 JJS 10 04A1 4 4 1 06A9 4 6 9 08A8 4 8 8 15 JJS 15 012A 4 11 9 16 015A 4 15 4 20 JJS 20 023A 4 23 25 30 JJS 30 031A 4 31 35 40...

Page 305: ... 245 Does Not Apply 400 JJS 400 316A 4 316 400 JJS 400 368A 4 368 400 JJS 400 414A 4 414 600 JJS 600 486A 4 486 600 JJS 600 526A 4 526 800 JJS 800 602A 4 602 800 JJS 800 645A 4 645 800 JJS 800 A 550 xx see below Input Current A Mains Fuses IEC269 gG A UL Class T A Bussmann Type 02A7 6 2 7 10 10 JJS 10 03A9 6 3 9 06A1 6 6 1 09A0 6 9 16 15 JJS 15 011A 6 11 017A 6 17 25 25 JJS 25 022A 6 22 027A 6 27 ...

Page 306: ...C 158 F surface temperature Cables with concentric copper shield Not more than nine cables laid on cable ladder side by side Based on NEC Table 310 16 for copper wires 90 C 194 F wire insulation 40 C 104 F ambient temperature Not more than three current carrying conductors in raceway or cable or earth directly buried Copper cables with concentric copper shield Max Load Current A Cu Cable mm2 Max L...

Page 307: ... is applied to the drive s input terminals Unsymmetrically grounded networks are defined in the following table In such networks the internal connection provided by the EM3 screw on frame sizes R1 R4 only must be disconnected by removing EM3 If the grounding configuration of the network is unknown remove EM3 465 2x4 0 474 2x250 534 2x300 615 2x350 711 2x500 IEC NEC Based on EN 60204 1 and IEC 6036...

Page 308: ... EM1 screw unit is shipped with EM3 removed see Connection diagrams on page 1 20 Frame sizes R5 R6 Remove both the F1 and F2 screws see page 1 21 Where EMC requirements exist check for excessive emission propagated to neighboring low voltage networks In some cases the natural suppression in transformers and cables is sufficient If in doubt use a supply transformer with static screening between the...

Page 309: ...if no compression lugs are supplied use ring lugs according to the following procedure 1 Select appropriate ring lugs from the following table 2 Attach the supplied terminal lugs to the drive end of the cables 3 Isolate the ends of the ring lugs with insulating tape or shrink tubing Frame Size U1 V1 W1 U2 V2 W2 BRK UDC Terminals Earthing PE Terminal Min Wire Size Max Wire Size Torque Max Wire Size...

Page 310: ... 3 1 Ilsco CCL 4 38 MT 25 1 35 2 Burndy YA2C L4BOX MY29 3 2 Ilsco CRC 2 IDT 12 1 Ilsco CCL 2 38 MT 25 1 50 1 Burndy YA1C L4BOX MY29 3 2 Ilsco CRA 1 38 IDT 12 1 Ilsco CCL 1 38 MT 25 1 Thomas Betts 54148 TBM 8 3 55 1 0 Burndy YA25 L4BOX MY29 3 2 Ilsco CRB 0 IDT 12 1 Ilsco CCL 1 0 38 MT 25 1 Thomas Betts 54109 TBM 8 3 70 2 0 Burndy YAL26T38 MY29 3 2 Ilsco CRA 2 0 IDT 12 1 Ilsco CCL 2 0 38 MT 25 1 Tho...

Page 311: ...ion specifications Motor Connection Specifications Voltage U2 0 U1 3 phase symmetrical Umax at the field weakening point Frequency 0 500 Hz Frequency Resolution 0 01 Hz Current See Ratings on page 1 299 Field Weakening Point 10 500 Hz Switching Frequency Selectable 1 4 8 or 12 kHz 1 4 or 8 kHz for 600 V R6 frame size that is for A 550 xx 077A 6 A 550 xx 144A 6 Cable Temperature Rating 90 C 194 F r...

Page 312: ...to control cables can create noise interference leaks to the motor can damage bearings and leaks to the drive or other electronic cabinets can damage components Proximity As the conductors get closer together capacitance increases Proximal area As the area in close proximity increases the capacitance increases e g close parallel paths increase parasitic capacitance between conductors AC frequency ...

Page 313: ...connections in Input power connections above For CE compliant installations and installations where EMC emissions must be minimized see Effective motor cable screens on page 1 314 Drive s motor connection terminals The drive s motor and input power terminals have the same specifications See Drive s power connection terminals above Motor cable requirements for CE C Tick compliance The requirements ...

Page 314: ...le gland The ground must contact the cable screen all the way around the cable For EN 61800 3 First Environment Restricted Distribution CISPR11 Class A and EN 61800 3 Second Environment compliance the drive includes an internal filter that provides compliance for at least 30 m 100 ft motor cable lengths For some drives longer cable lengths require an additional external RFI EMC filter as specified...

Page 315: ...YK550 xx 06A9 4 AYK550 xx 08A8 4 AYK550 xx 012A 4 AYK550 xx 015A 4 R2 30 m 100 ft Internal 100 m 330 ft ACS400 IF21 3 30 m 100 ft Internal 100 m 330 ft ACS400 IF21 3 AYK550 xx 023A 4 AYK550 xx 031A 4 R3 30 m 100 ft Internal 100 m 330 ft ACS400 IF31 3 30 m 100 ft Internal 100 m 330 ft ACS400 IF31 3 AYK550 xx 038A 4 AYK550 xx 045A 4 AYK550 xx 044A 4 R4 30 m 100 ft Internal 100 m 330 ft ACS400 IF41 3...

Page 316: ...e RFI EMC filters in a floating or impedance grounded network Maximum Cable Length for EN 61800 3 CE First Environment Unrestricted Distribution CISPR11 Class B Compliance Conducted Emissions Only Drive Type Switching Frequency Parameter 2606 1 or 4 kHz 2606 1 or 4 8 kHz 2606 8 Max Length RFI EMC Filter Max Length RFI EMC Filter AYK550 xx 03A3 4 R1 10 m 33 ft ACS400 IF11 3 10 m 33 ft ACS400 IF11 3...

Page 317: ...l Use care in mixing signal types on the same cable Do not mix analog and digital input signals on the same cable Run relay controlled signals as twisted pairs especially if voltage 48 V Relay controlled signals using less than 48 V can be run in the same cables as digital input signals Note Never mix 24 VDC and 115 230 VAC signals in the same cable Control Connection Specifications Analog Inputs ...

Page 318: ... for each signal Do not use a common return for different analog signals Digital cables Recommendation for digital signal runs A double shielded cable is the best alternative but single shielded twisted multi pair cable is also usable Control panel cable If the control panel is connected to the drive with a cable use only Category 5 Patch ethernet cable Drive s control connection terminals The fol...

Page 319: ...ternally to chassis gnd through 1 MΩ 10 24V Auxiliary voltage output 24 VDC 250 mA reference to GND short circuit protected 11 GND Auxiliary voltage output common connected internally as floating 12 DCOM Digital input common To activate a digital input there must be 10 V or 10 V between that input and DCOM The 24 V may be provided by the A 550 X1 10 or by an external 12 24 V source of either polar...

Page 320: ...od Internal fan flow direction from bottom to top Requirement R1 R6 Free space above and below A 550 drive 200 mm 8 in R7 R8 Free space in front of enclosure 152 mm 6 in R7 R8 Free space above enclosure None required for cooling R7 R8 Free space at sides of enclosure None required for cooling A 550 enclosures can be mounted side by side R7 R8 Also see Additional free space recommendations on page ...

Page 321: ...06A9 4 R1 97 331 44 26 08A8 4 R1 127 433 44 26 012A 4 R1 172 587 44 26 015A 4 R2 232 792 88 52 023A 4 R2 337 1150 88 52 031A 4 R3 457 1560 134 79 038A 4 R3 562 1918 134 79 045A 4 R3 667 2276 134 79 044A 4 R4 667 2276 280 165 059A 4 R4 907 3096 280 165 072A 4 R4 1120 3820 280 165 078A 4 R4 1295 4420 280 165 097A 4 R4 1440 4915 280 165 077A 4 R5 1295 4420 168 99 096A 4 R5 1440 4915 168 99 125A 4 R5 ...

Page 322: ...00 24000 700 1220 486A 4 R8 7600 26000 700 1220 526A 4 R8 7800 27000 700 1220 602A 4 R8 8100 28000 700 1220 645A 4 R8 9100 31000 700 1220 Type Code Frame Size Heat Loss Air Flow A 550 UH see below W BTU Hr m3 h ft3 min Three phase supply voltage 500 600 V 02A7 6 R2 46 157 88 52 03A9 6 R2 68 232 88 52 06A1 6 R2 124 423 88 52 09A0 6 R2 170 581 88 52 011A 6 R2 232 792 88 52 017A 6 R2 337 1150 88 52 0...

Page 323: ...9 160 6 3 160 6 3 238 9 4 263 10 4 W2 98 0 3 9 98 0 3 9 H1 318 12 5 418 16 4 473 18 6 578 22 8 588 23 2 675 26 6 a 5 5 0 2 5 5 0 2 6 5 0 25 6 5 0 25 6 5 0 25 9 0 0 35 b 10 0 0 4 10 0 0 4 13 0 0 5 13 0 0 5 14 0 0 55 14 0 0 55 c 5 5 0 2 5 5 0 2 8 0 0 3 8 0 0 3 8 5 0 3 8 5 0 3 d 5 5 0 2 5 5 0 2 6 5 0 25 6 5 025 6 5 0 25 9 0 0 35 Mounting Hardware M5 10 M5 10 M5 10 M5 10 M6 1 4 M8 5 16 X0032 b H1 See ...

Page 324: ... UL type 1 and UL type 12 Dimensions for each Frame Size Ref R7 R8 Top View mm in W 806 31 7 D 659 25 9 a 675 26 6 b 474 5 18 7 c 61 2 4 d 65 5 2 6 Mounting Hardware 11 mm 13 32 Enclosure Weight R1 R2 R3 R4 R5 R6 kg lb kg lb kg lb kg lb kg lb kg lb UL type 1 6 5 14 3 9 0 19 8 16 35 0 24 53 0 34 75 69 152 UL type 12 8 2 18 1 11 2 24 7 18 5 40 8 26 5 58 4 38 5 84 9 86 190 Enclosure Weight R7 R8 kg l...

Page 325: ... 0 430 16 9 490 19 2 596 23 4 602 23 7 700 27 6 H3 369 14 5 469 18 5 583 23 0 689 27 1 736 29 0 880 34 6 D 212 8 3 222 8 7 231 9 1 262 10 3 286 11 3 400 15 8 UL type 12 Outside Dimensions by Frame Size R1 R6 Ref R1 R2 R3 R4 R5 R6 mm in mm in mm in mm in mm in mm in W 213 8 4 213 8 4 257 10 1 257 10 1 369 14 5 410 16 1 W2 222 8 7 222 8 7 267 10 5 267 10 5 369 14 5 410 16 1 H3 461 18 2 561 22 1 629 ...

Page 326: ...cooling Cooling on page 1 320 allow 800 mm 31 5 in in front of R7 R8 enclosures room for the cabinet door to swing open 305 mm 12 in above R7 R8 IP54 UL type 12 enclosures room for fan replacement Outside Dimensions by Frame Size Enclosure Ref R7 R8 mm in mm in UL type 1 W 806 31 7 806 31 7 H 2125 83 7 2125 83 7 D 659 25 9 659 25 9 UL type 12 W 806 31 7 806 31 7 H 2318 91 3 2318 91 3 D 659 25 9 65...

Page 327: ...ust and light sprays or splashing water from all directions Compared to the UL type 1 enclosure the UL type 12 enclosure has The same internal plastic shell as the UL type 1 enclosure A different outer plastic cover An additional internal fan to improve cooling Larger dimensions The same rating does not require a derating Plenum Rating A 550 drives UL type 1 12 have been evaluated in accordance wi...

Page 328: ...nsing Contamination levels IEC 721 3 3 No conductive dust allowed The A 550 should be installed in clean air according to enclosure classification Cooling air must be clean free from corrosive materials and free from electrically conductive dust Chemical gases Class 3C2 Solid particles Class 3S2 Storage No conductive dust allowed chemical gases Class 1C2 solid particles Class 1S2 Transportation No...

Page 329: ...rve energy and natural resources The package materials are environmentally compatible and recyclable All metal parts can be recycled The plastic parts can either be recycled or burned under controlled circumstances according to local regulations Most recyclable parts are marked with recycling marks If recycling is not feasible all parts excluding electrolytic capacitors and printed circuit boards ...

Page 330: ... that complies with the requirements of UL 508C and CSA C22 2 No 14 When this feature is selected and properly adjusted additional overload protection is not required unless more than one motor is connected to the drive or unless additional protection is required by applicable safety regulations See parameters 3005 MOT THERM PROT and 3006 MOT THERM TIME Mark Applicable Standards EN 50178 1997 Elec...

Page 331: ...ean Economic Area The EMC product standard EN 61800 3 covers the requirements stated for drives such as the AYK550 The drive complies with the First environment restricted distribution and Second Environment limits of EN IEC 61800 3 C Tick Marking When a C Tick mark is attached to the AYK550 drive it verifies compliance with the relevant standard IEC 61800 3 1996 Adjustable speed electrical power ...

Page 332: ...Units subjected to misuse negligence or accident Units comprised of materials provided or designs stipulated by the purchaser In no event shall the manufacturer its suppliers or subcontractors be liable for special indirect incidental or consequential damages losses or penalties If you have any questions concerning your JCI drive please contact the local distributor Rep or JCI office The technical...

Page 333: ...A 550 UH User s Manual 1 333 Technical data ...

Page 334: ...environment limit 1 328 shipping limit 1 328 altitude derating 1 302 amplitude logging see load analyzer analog cable requirements 1 318 analog input parameter group 1 102 BACnet object listing 1 232 data parameter 1 83 fault limit parameters 1 131 filter parameters 1 102 less than min auto reset parameter 1 133 less than min fault parameter 1 129 loss fault codes 1 283 maximum parameters 1 102 mi...

Page 335: ...rsion factor see energy saving comm fault function parameter 1 131 fault time parameter 1 131 fieldbus parameter refresh parameter 1 164 protocol select parameter 1 185 comm EFB actual value scaling 1 201 actual values 1 200 analog output control activate 1 199 comm fault response 1 199 config file fault code 1 285 configuration 1 191 configure for loss of communication 1 203 control interface 1 1...

Page 336: ...criptions 1 319 control board overtemperature fault parameter 1 132 temperature data parameter 1 85 control cable requirements 1 317 control panel backup drive parameters 1 39 cable requirements 1 318 changed parameters mode 1 38 clock set 1 43 comm error fault parameter 1 129 contrast 1 33 display bar graph 1 138 1 139 display contrast 1 33 display decimal point form parameters 1 138 display max ...

Page 337: ... 1 154 download failure 1 43 handling inexact transfers 1 42 parameter sets 1 40 drive control terminal descriptions 1 319 device type N2 1 209 EFB comm installation 1 189 fan replacement 1 292 FBA module installation 1 264 identification 1 11 id fault code 1 284 proper lifting 1 10 rating parameter 1 137 temperature data parameter 1 82 weight 1 324 drive on time data parameters 1 84 du dt filter ...

Page 338: ...history parameters 1 91 torque at history parameter 1 91 voltage at history parameter 1 91 words data parameters 1 89 fault code 28 serial 1 err 1 203 fault logging Assistant panel 1 39 FBA drive parameters 1 164 ext comm module parameter group 1 164 relay output word data parameter 1 84 values data parameter 1 84 features N2 fieldbus 1 207 feedback multiplier PID parameter 1 156 select PID parame...

Page 339: ... parameter 1 123 interlocks parameter 1 178 internal setpoint PID parameter 1 156 IP 21 see UL type 1 IP 54 see UL type 12 IR compensation frequency parameter 1 127 parameters 1 126 voltage parameter 1 126 IT network see floating network IT system warning about filters 1 4 warning about screws at EM1 EM3 1 20 warning about screws at F1 F2 1 21 K keypad reference select parameter 1 94 kWh counter d...

Page 340: ...atures 1 241 motor checking insulation 1 23 compatibility 1 12 connection specifications 1 311 control mode parameter 1 80 load curve break point frequency 1 130 load curve max fault parameter 1 130 load curve zero speed load 1 130 maintenance triggers 1 128 nominal current parameter 1 81 nominal frequency parameter 1 81 nominal power parameter 1 81 nominal speed parameter 1 81 nominal voltage par...

Page 341: ...celeration time parameter 1 183 aux start order parameter 1 184 aux motor start delay parameter 1 174 aux motor stop delay parameter 1 174 deceleration time parameter 1 183 enable parameter 1 183 low frequency parameters 1 174 number of aux motors parameter 1 175 number of motors parameter 1 183 reference step parameters 1 172 start delay parameter 1 182 start frequency parameters 1 173 PID 0 actu...

Page 342: ...eters 1 104 on delay parameters 1 104 status data parameter 1 83 relays specifications 1 317 remove cover 1 16 reports FLN fieldbus 1 215 reset automatic parameter group 1 133 analog input less than min parameter 1 133 delay time parameter 1 133 external fault parameter 1 134 number of trials parameter 1 133 overcurrent parameter 1 133 trial time parameter 1 133 undervoltage parameter 1 133 resolu...

Page 343: ...parameter 1 118 delay PFA parameter 1 182 delay parameter 1 120 frequency PFA parameters 1 173 function parameter 1 118 inhibit parameter 1 119 torque boost current parameter 1 119 start mode automatic 1 118 automatic torque boost 1 118 DC magnetizing 1 118 flying start 1 118 starting order counter 1 177 start up macros 1 31 motor data 1 30 tuning 1 31 start up assistant 1 47 start up data paramet...

Page 344: ... 1 153 unsymmetrically grounded networks 1 307 user load curve parameter group 1 148 frequency parameters 1 148 1 149 function parameter 1 148 mode parameter 1 148 time parameter 1 148 torque parameters 1 148 1 149 user parameter set change control parameter 1 109 download 1 42 U f ratio parameter 1 127 V version firmware parameter 1 137 loading package parameter 1 137 vibration stress testing 1 3...

Page 345: ...nd conductive contaminants such as condensation carbon dust and metallic particles UL Type 12 NEMA 12 IP 54 enclosure This enclosure provides protection from airborne dust and light sprays or splashing water from all directions UL Type 3R NEMA 3R enclosure This enclosure provides protection from the ingress of water rain sleet or snow The external formation of ice does not damage this enclosure Pl...

Page 346: ... following provisions The motor and control cables are chosen as specified in this manual The installation rules of this manual are followed Mark Applicable Standards UL 508C and C22 2 No 14 UL Standard for Safety Power Conversion Equipment and CSA Standard for Industrial Control Equipment UL 508A UL Standard for Safety Industrial Control Panels C22 2 No 14 CSA Standard for Industrial Control Equi...

Page 347: ...e 3 18 NEMA 3R maintenance interval 3 17 R5 R6 inlet maintenance interval 3 17 R7 R8 exhaust maintenance interval 3 17 R7 R8 inlet maintenance interval 3 17 free space for access R7 R8 3 31 fuses 208 240 volt drives 3 19 380 480 volt drives 3 20 500 600 volt drives 3 21 G grounding requirements 3 11 H heatsink maintenance interval 3 17 I input disconnect see disconnect installation flow chart 3 9 ...

Page 348: ...ndale Drive New Berlin WI 53151 USA Telephone 1 800 752 0696 Fax 1 262 785 0397 Internet www abb us drives AYK550 UH_UM AYK3AUA0000004092 Rev I EFFECTIVE 2010 04 01 SUPERSEDES AYK550 UH_UM AYK3AUA0000004092 Rev H 2008 04 01 ...

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