ABB AC 31 Assembly And Operation Manual Download Page 61

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Connector / Terminal

Pin

Assignment / Signal

X2 / 1.1

DC532 / I1

X2 / 1.2

DC532 / I2

X2 / 1.3

DC532 / I3

X2 / 1.4

DC532 / I4

X2 / 1.5

DC532 / I5

X2 / 1.6

DC532 / I6

X2 / 1.7

DC532 / I7

Table 28: Pin assignment DI (X3)

Connector / Terminal

Pin

Assignment / Signal

X3 / 2.0

DC532 / I8

X3 / 2.1

DC532 / I9

X3 / 2.2

DC532 / I10

X3 / 2.3

DC532 / I11

X3 / 2.4

DC532 / I12

X3 / 2.5

DC532 / I13

X3 / 2.6

DC532 / I14

X3 / 2.7

DC532 / I15

X3 / NC

No internal connection

Table 29: Pin assignment DC (X6)

Connector / Terminal

Pin

Assignment / Signal

X6 / 4.0

DC532 / C24

X6 / 4.1

DC532 / C25

X6 / 4.2

DC532 / C26

X6 / 4.3

DC532 / C27

X6 / 4.4

DC532 / C28

X6 / 4.5

DC532 / C29

X6 / 4.6

DC532 / C30

X6 / 4.7

DC532 / C31

X6 / NC

No internal connection

Table 30: Pin assignment DO (X5)

Connector / Terminal

Pin

Assignment / Signal

X5 / NC

No internal connection

X5 / 3.0

DC532 / C16

X5 / 3.1

DC532 / C17

X5 / 3.2

DC532 / C18

X5 / 3.3

DC532 / C19

X5 / 3.4

DC532 / C20

AC31 Adapters

Replacement devices: I/O modules > Replacement device 07DC91-AD

2018/09/24

3ADR010122, 8, en_US

Summary of Contents for AC 31

Page 1: ...ASSEMBLY AND OPERATION MANUAL AC31 Adapter Supplement to the Existing Documentation...

Page 2: ...data 10 1 4 Replacement devices CPU 18 1 4 1 Replacement device 07KT9x AD 19 1 5 Replacement devices I O modules 56 1 5 1 Replacement device 07DC91 AD 57 1 5 2 Replacement device 07DC92 AD 72 1 5 3 R...

Page 3: ...n Advant Controller 31 Only unavoidable deviations for example due to technical limitations are described in this document CAUTION Installation and maintenance work on the device must be performed by...

Page 4: ...07AC91 AD2 07AI91 AD 07DC91 AD 07DC92 AD DC501 CS31 AD Please also observe the CS31 bus system data Chapter 1 3 2 CS31 bus system data on page 10 The devices of the AC31 adapter series do not have ma...

Page 5: ...t condensation Air pressure Operation 800 hPa 2000 m Storage 660 hPa 3500 m 1 3 1 2 Creepage distances and clearances The creepage distances and clearances correspond to overvoltage category II pollut...

Page 6: ...t with the communica tion connectors e g by touching an earthed metal object Otherwise malfunctions may occur ESD module carrier connectors Do not touch the plug connecting the module carrier on the b...

Page 7: ...O analog I O DC unshielded 1 kV CM 0 5 kV DM Emitted interference radiation From radiated interferences According to EN 55011 group 1 class A CM Common Mode DM Differential Mode The devices of the AC...

Page 8: ...Fig 1 Earthing of devices 07AC91 AD 07AC91 AD2 07AI91 AD 07DC91 AD and 07DC92 AD AC31 Adapters System data and CS31 bus system data System data of the AC31 adapters 2018 09 24 3ADR010122 8 en_US 8...

Page 9: ...1 adapter devices onto an earthed mounting plate to ensure a uniform refer ence potential of all equipment Implement the connections between switchgear cabinet mounting plate PE rail and shield rail w...

Page 10: ...0 150 Capacitance between the cores 55 nF km in case of higher capacitance values the maximum possible bus length is reduced Terminating resistors 120 W at both ends Notes Cables with PVC core insulat...

Page 11: ...connected by using a DIP switch On the other CS31 slaves and the CS31 bus master the terminating resistor must be installed externally by the user The following diagram shows the bus topology without...

Page 12: ...tly Choose direct earthing if it can be ensured by means of current carrying metal connections steel constructions earth bars etc that no potential differences can occur Current carrying capacity AC31...

Page 13: ...of compensation currents through the cable shields Fig 7 Direct earthing of CS31 bus master and capacitative CS31 slave On the CS31 slave the shield connection is not connected internally and thus not...

Page 14: ...es and the bus idle times between the individual telegrams During the base time the CS31 bus master performs a diagnosis and searches for newly added CS31 slaves This time depends on the control syste...

Page 15: ...n Automation Builder please refer to the Automation Builder documentation The configuration of the CS31 slaves takes place only by means of DIP switches see existing documentation whereby the configur...

Page 16: ...urrent from 0 mA 20 mA the data type WORD can be used 1 3 2 6 Diagnosis For the diagnosis of the CS31 bus various mechanisms are available in the CS31 bus master of the devices 07KT98 ARC AD 07KT98 AR...

Page 17: ...6 64 Not used 7 128 Not used All bits of byStateDiag equal 0 no error in CS31 bus slave The variables byDiagChannel and byDiagErr in the structure strCS31_DiagOneModule include the error channel and...

Page 18: ...sting documentation of CS31 bus slave A CS31 bus slave error is indicated by an error LED on the CS31 bus slave The error LED remains on even after elimination of the error and is switched off only af...

Page 19: ...aken to keep the device configu ration identical to the configuration of the existing device Thus the existing documentation of device 07KT98 remains valid and serves as reference system description A...

Page 20: ...ce has changed 16 digital inputs outputs with LED display Caution Electrical isolation potential reference has changed 8 individually configurable analog inputs Available modes Chapter 1 4 1 3 1 7 Con...

Page 21: ...outputs 8 in 1 group electri cally isolated 16 in 2 groups 8 each Caution Poten tial reference electrical isolation Potential reference electrical isolation has changed Analog inputs 8 in 1 group ind...

Page 22: ...of 470 1 W must always be connected upstream For further information on high speed counters please refer to the AC500 documenta tion Real time clock Integrated Integrated Memory card SmartMedia Card...

Page 23: ...et an overview of the the available versions for 07 KT 98 central units please refer to pre vious chapter Table 11 Comparison Replacement device versions on page 23 The 07KT9x AD systems use memory ca...

Page 24: ...or DA501 12 Digital outputs for DA502 13 Digital outputs for DA502 14 Supply voltage connection 24 V DC CPU and coupler 15 Earth connection FE Connection for 6 3 mm Faston 16 Ethernet Network interfac...

Page 25: ...ARCNET Electrically isolated DA501 DA502 Electrically isolated Further information on earthing Chapter 1 3 1 7 Earthing on page 7 Application example for connecting the inputs and outputs Please obse...

Page 26: ...he supply voltage L M to X6 the supply voltage UP ZP must be connected to all connectors ZP must be connected to all connectors X1 X2 X3 X7 X8 X9 UP must be connected to all connectors X7 X8 X9 L M an...

Page 27: ...0 11 DA501 DI0 X2 5 1 12 DA501 DI1 X2 5 2 13 DA501 DI2 X2 5 3 14 DA501 DI3 X2 5 4 15 DA501 DI4 X2 5 5 16 DA501 DI5 X2 5 6 17 DA501 DI6 X2 5 7 18 DA501 DI7 Table 15 Connector X3 Connector Terminal Pin...

Page 28: ...ng devices is no longer available Input delay 0 1 or 1 0 Typically 0 1 ms configurable from 0 1 to 32 ms The signal coupling of the input signals is no longer realized via optocoupler All channels of...

Page 29: ...502 DO2 X7 1 3 49 DA502 DO3 X7 1 4 50 DA502 DO4 X7 1 5 51 DA502 DO5 X7 1 6 52 DA502 DO6 X7 1 7 53 DA502 DO7 X7 UP 54 UP Table 17 Connector X8 Connector Terminal Pin Assignment Signal X8 ZP 55 ZP X8 2...

Page 30: ...nger available Diagnosis Stored errors are indicated via an LED and can be accessed by the CPU see AC500 documentation Circuit arrangement of digital outputs Fig 22 Further information on page 32 Conn...

Page 31: ...A501 DC19 X9 8 4 70 DA501 DC20 X9 8 5 71 DA501 DC21 X9 8 6 72 DA501 DC22 X9 8 7 73 DA501 DC23 X9 UP 74 UP The arrangement of the 16 digital inputs outputs is shown below Fig 24 Digital inputs outputs...

Page 32: ...netization when switching off inductive loads Fig 25 Circuit arrangement 1 Digital input output 2 For demagnetization when switching off inductive loads Data Value Input signal voltage 24 V DC 0 signa...

Page 33: ...unctions and diagnosis options in the following situa tions Above range of analog value input Above range of analog value output Below range of analog value input Below range of analog value output Wi...

Page 34: ...nected to earth ZP existing device earth M Depending on sensor type or measuring principle this may result in wiring adjustments Resolution Range 0 10 V 12 bit Range 10 10 V 12 bit sign Range 0 20 mA...

Page 35: ...change to the wiring is necessary UP must be connected to connectors X7 X8 and X9 The internal voltage supply to the ADC channels is no longer provided by L but by UP in the mod ules DA501 and DA502 M...

Page 36: ...Fig 28 Voltage input with externally supplied 3 wire voltage sensors AC31 Adapters Replacement devices CPU Replacement device 07KT9x AD 2018 09 24 3ADR010122 8 en_US 36...

Page 37: ...urrent sensor supplies a current in excess of 25 mA for more than 1 second during initialization this input is switched off by the module input pro tection Use only sensors with fast initialization or...

Page 38: ...nel with the lower channel number must be the one with the even number e g channel 3 0 The converted analog value is available at the odd channel e g channel 3 1 and can be deter mined by means of the...

Page 39: ...further information on protective function error indication and diagnosis please refer to the AC500 documentation Table 23 Figure range Range Assigned figure range 50 C 400 C 500 4000 50 C 70 C 500 70...

Page 40: ...further information on protective function error indication and diagnosis please refer to the AC500 documentation Data Value Input signal voltage Signal 0 Undefined signal state Signal 1 24 V DC 30 V...

Page 41: ...nectors X7 X8 and X9 The internal voltage supply to the ADC channels is no longer provided by L but by UP in the mod ules DA501 and DA502 The arrangement of the 4 analog outputs is shown below Fig 33...

Page 42: ...ce COM2 The serial interface DIAG is used for diagnosis and configuration The DIAG interface is not electrically isolated and thus only intended for connection with the Automation Builder In the CPU o...

Page 43: ...information upon request 1 4 1 3 2 SmartMedia Card 07 MC 90 The content of this chapter is invalid Another memory card is used in the CPU SD Memory Card MC502 For further information on the memory car...

Page 44: ...onsumption for L 10 A Electrical isolation between UP and L Yes Number of serial interfaces 1x COM2 for diagnosis and programming with the Automation Builder software Number of serial interfaces diagn...

Page 45: ...UP pin 54 X7 ZP pin 45 X8 UP pin 64 X8 ZP pin 55 X9 UP pin 74 X9 ZP pin 65 See Fig 18 Fuse for UP 10 A Power consumption for UP 300 W per 100W on X7 X8 and X9 L X6 L pin 40 X6 L pin 41 X6 M pin 42 X6...

Page 46: ...ZP via PTC resistorsFig 18 Configurability of the inputs Input delay configurable 0 1 ms 1 ms 8 ms and 32 ms Default 0 1 ms Channels for high speed counters Chapter 1 4 1 3 4 6 Digital inputs outputs...

Page 47: ...low LED each per channel The LED corresponds functionally to the output signal Output current Rated value 500 mA at UP 24 V Residual current at 0 signal 0 5 mA Demagnetization with inductive load Inte...

Page 48: ...s Fig 18 Configurability of the inputs Input delay Typically 0 1 ms configurable from 0 1 ms to 32 ms Indication of the input output signals 1 yellow LED per channel The LED is ON in High signal state...

Page 49: ...onger M but ZP Further information on page 25 Indication of the input signals 8 yellow LEDs to indicate the signal statuses of the analog inputs 4 LEDs per DA501 module and DA502 module Configurabilit...

Page 50: ...conductor cross section 0 14 mm 100 m CAUTION Risk of overloading the analog input If an analog current sensor supplies a current in excess of 25 mA for more than 1 second during initialization this i...

Page 51: ...sion cycle 1 ms for 4 inputs 2 outputs 1 s when measuring with resistance thermom eter Pt Ni Conversion error of the analog values due to non linearity Adjustment error on delivery and resolution in t...

Page 52: ...AD 907 PC 331 07KT98x AD Automation Builder Program change 07KT94 ARC AD 907 PC 331 07KT98x AD Automation Builder Electrical isolation No Fig 18 Connection to the CS31 bus When configuring the CS31 bu...

Page 53: ...nput an external resistor of 470 1 W must always be con nected upstream For further information on high speed counters please refer to the AC500 documentation Table 25 Data of the high speed hardware...

Page 54: ...lso optionally be set via the display Data Value Connector ARC BNC connector ARCNET interface For coaxial cable connection Recommended system cable Cable RG 62 A U characteristic impedance 93 Cable le...

Page 55: ...he PROFIBUS interface is configured in the Automation Builder For further information on the PROFIBUS interface for the respective CPU used please refer to theAC500 documentation The PROFIBUS system T...

Page 56: ...U used please refer to the AC500 documentation Ethernet system The general information about the Ethernet system is still valid For further information on Ethernet please refer to the AC500 documentat...

Page 57: ...ion This document adds the following points to the still valid existing documentation Unavoidable device deviations e g due to technical limitations Expansion of documentation as a result of normative...

Page 58: ...4 Hole for screw mounting screw diameter 4 mm extension torque 1 2 Nm 5 Status LEDs for DC532 6 DIP switch for address setting ADDR 7 8 digital inputs outputs 24 V DC 0 5 A X6 8 8 digital outputs X5 9...

Page 59: ...status of the digital outputs X5 4 8 yellow LEDs to indicate the signal status of the digital inputs outputs X6 5 4 red LEDs to indicate errors of DC532 module 6 1 green LED to indicated the status o...

Page 60: ...X1 B2 2 BUS 2 X1 B1 3 BUS 1 The shield connection of the CS31 bus is not electrically connected to the func tional earth of the supply voltage Table 27 Pin assignment DI X2 Connector Terminal Pin Assi...

Page 61: ...NC 21 No internal connection Table 29 Pin assignment DC X6 Connector Terminal Pin Assignment Signal X6 4 0 36 DC532 C24 X6 4 1 37 DC532 C25 X6 4 2 38 DC532 C26 X6 4 3 39 DC532 C27 X6 4 4 40 DC532 C28...

Page 62: ...gital outputs each with 0 5 A output current This results in a maximum output current of 8 A With an output current of 4 A and higher both terminals L of connector X4 must be used CAUTION System damag...

Page 63: ...nterpreted from the viewpoint of the CS31 bus master The information in brackets must be interpreted from the viewpoint of the replacement device CS31 bus slave Table 32 CS31 bus 16 inputs 16 outputs...

Page 64: ...7 2 8 bit input send 0 7 X3 2 0 2 7 3 8 bit output receive 0 7 X5 3 0 3 7 4 8 bit input send 0 7 X6 4 0 4 7 5 8 bit output receive 0 7 X6 4 0 4 7 1 5 1 5 I O configuration The existing device had a DI...

Page 65: ...y voltage is switched on During this time the S ERR LED flashes The PWR LED lights up as soon as the internal supply voltage of the device is present After successful initialization of the I O bus com...

Page 66: ...for X5 3 4 X5 3 5 X5 3 6 X5 3 7 8 for X6 4 0 X6 4 1 X6 4 2 X6 4 3 12 for X6 4 4 X6 4 5 X6 4 6 X6 4 7 The error codes that are transferred by the replacement device via the CS31 bus bus are newly disp...

Page 67: ...Input is activated input voltage is indicated even if supply is switched off I8 I15 see No 2 in the following figure Digital inputs Yellow Input is not acti vated Input is activated input voltage is...

Page 68: ...ng Electrical isolation No Current consumption via L 0 19 A and max 0 5 A per output Inrush current via L when voltage is switched on 0 17 A s Power consumption Replacement device 200 W Existing devic...

Page 69: ...lly to the input signal Existing device One green LED per channel The LED corresponds functionally to the input signal Input signal voltage 24 V DC 0 signal Replacement device 3 V 5 V Existing device...

Page 70: ...tion with inductive load With a varistor inside the device with other circuitry Switching frequency with ohmic load On request Output voltage at signal 1 X4 L typ 24 V 0 8 V Output delay 0 1 or 1 0 On...

Page 71: ...ut output Termination resistor Not available must be provided externally if needed 1 5 1 8 6 Mechanical data Data Value Width x height x depth Replacement device 120 x 140 x approx 80 mm Existing devi...

Page 72: ...rid space 1 5 2 Replacement device 07DC92 AD Fig 45 3ADR333196F0015_07DC92 AD The replacement device 07DC92 AD of the AC31 adapter series replaces the existing device 07DC92 of the 90 series During th...

Page 73: ...as the information on CS31 bus Chapter 1 3 System data and CS31 bus system data on page 4 1 5 2 1 Device configuration Fig 46 3ADR333196F0015_07DC92 AD_Front No Description 1 Connector X1 CS31 bus 2...

Page 74: ...tatus of the digital inputs outputs X5 4 8 yellow LEDs to indicate the signal status of the digital inputs outputs X6 5 4 red LEDs to indicate errors from the DO524 module 6 1 green LED to indicate th...

Page 75: ...nection X1 B2 2 BUS 2 X1 B1 3 BUS 1 The shield connection of the CS31 bus is not electrically connected to the func tional earth of the supply voltage Table 38 Pin assignment DC X2 Connector Terminal...

Page 76: ...4 19 DO524 O12 X3 2 5 20 DO524 O13 X3 2 6 21 DO524 O14 X3 2 7 22 DO524 O15 X3 UP L 23 UP L Table 40 Pin assignment 24 V DC X4 Connector Terminal Pin Assignment Signal X4 L 24 L X4 L 25 L X4 M 26 M X4...

Page 77: ...DO524 O26 X6 4 3 43 DO524 O27 X6 4 4 44 DO524 O28 X6 4 5 45 DO524 O29 X6 4 6 46 DO524 O30 X6 4 7 47 DO524 O31 X6 UP L 48 UP L CAUTION System damage caused by voltage The exchange of a replacement dev...

Page 78: ...X3 2 0 to 2 7 7 8 bit output receive 0 7 X5 3 0 to 3 7 8 8 bit output receive 0 7 X6 4 0 to 4 7 Table 44 CS31 bus 32 outputs Byte Type Bit Connector Terminal 1 8 bit output receive 0 7 X2 1 0 1 7 2 8...

Page 79: ...ormal operation Interpretation of the LEDs The device initializes automatically after the supply voltage is switched on During this time the S ERR LED flashes The PWR LED lights up as soon as the inte...

Page 80: ...CS31 bus table column 3 produces the error code in CODESYS table column 2 As a result it is possible to operate the replacement device with a new control system PLC control unit e g 07KT98 ARC AD as...

Page 81: ...n the following figure Digital inputs outputs Yellow Input output is not activated Input output is acti vated input voltage is indicated even if supply is switched off O16 to O23 see No 3 in the follo...

Page 82: ...tions L X2 pin 13 X3 pin 23 X4 pin 24 pin 25 X5 pin 38 X6 pin 48 Connections M X2 pin 4 X3 pin 14 X4 pin 26 pin 27 X5 pin 29 X6 pin 39 Fuse for L 10 A fast acting Electrical isolation None 07DC92 Grou...

Page 83: ...33 LEDs For further information please refer to the existing documentation System description Advant Controller 31 CAUTION System damage caused by voltage Exceeding the maximum supply or process volt...

Page 84: ...ut currents 4 A require the connection of the second L contact of con nector X4 For input currents 8 A additional L contacts from X2 X3 X5 or X6 must be used The L contacts for the connectors X2 X3 X5...

Page 85: ...6 V 5 V Residual ripple at 1 signal Replacement device within 15 V 30 V Existing device within 13 V 30 V Input current per channel Input voltage 24 V Replacement device Type 3 5 mA 4 to Existing devic...

Page 86: ...tor with other circuitry Switching frequency with ohmic load On request Output voltage at signal 1 X4 L typ 24 V 0 8 V Output delay 0 1 or 1 0 On request Maximum cable length Shielded 1000 m Unshielde...

Page 87: ...isassembly The dimensions for the assembly holes are the same for the replacement device and the existing device To assemble or disassemble the replacement device grab the device at the housing and no...

Page 88: ...umentation This document adds the following points to the still valid existing documentation Unavoidable device deviations e g due to technical limitations Expansion of documentation as a result of no...

Page 89: ...ameter 4 mm extension torque 1 2 Nm 5 DIP switch for CONFIG1 6 DIP switch for CONFIG2 7 Status LEDs for AI523 8 DIP switch for ADDR 9 Analog inputs X6 2 5 AI 10 V differential 5 V differential tempera...

Page 90: ...Front view 07AI91 AD No Display of module 1 8 yellow LEDs to indicate the signal status of the analog inputs X2 and X3 2 8 yellow LEDs to indicate the signal status of the analog inputs X5 and X6 3 2...

Page 91: ...s the con figuration of the analog channels are performed by means of DIP switches see next pages Unused inputs must be configured as not evaluated DIP switch The current sources in AI523 are configur...

Page 92: ...nd 17 If necessary these current sources can be connected to indi vidual measurement channels via the configuration DIP switch Table 51 Pin assignment 24 V DC 6W X4 Connector Terminal Pin Assignment S...

Page 93: ...input 1 Electrically isolated power supply of analog sensor 2 Earthing at sensor 10 V or 5 V at differential inputs On the replacement devices the wire break detection is also active in case of a diff...

Page 94: ...e earthed on both sides and should be earthed to replacement device and signal source signal sink as close as possible Fig 60 Current input with external resistor AC31 Adapters Replacement devices I O...

Page 95: ...replacement device Based on the above figure a 3 wire temperature measurement can be implemented 1 5 3 2 3 Configuration The existing device had a DIP switch on the upper printed circuit board Since...

Page 96: ...ncy suppression address DIP switch 1 and 2 has no effect on the existing device 07AI91 The following settings of DIP switches CONFIG 1 and CONFIG 2 are not imple mented in the replacement device and m...

Page 97: ...ation of channels The DIP switches are read by the device only once after the supply voltage has been connected 1 5 3 2 4 Measuring ranges of the input channels All input signals are not evaluated as...

Page 98: ...erature by means of resistors a constant current is supplied by the replacement device This imprint no longer occurs at terminals 16 17 35 and 36 Therefore the wiring must be changed for the temperatu...

Page 99: ...ing values and the location of the bits in a 16 bit WORD The measuring ranges 500 mV and 50 mV no longer exist Measuring range 5 V Replacement device 11 bit resolution plus sign Existing device 12 bit...

Page 100: ...pply voltage of the device is present After successful initialization of the I O bus communication to the S500 module the I O bus LED lights up After successful initialization of the CS31 bus communic...

Page 101: ...t e g 07KT98 An exceedance of the measuring range is signaled even if nothing is connected to an analog voltage input Table 56 Device LEDs LED Status Color LED off LED on LED flashes PWR Voltage suppl...

Page 102: ...inputs Yellow Input is not activated Input is acti vated bright ness depends on value of analog signal I9 I11 I13 I15 see no 2 in the following figure Analog inputs Yellow Input is not activated Inpu...

Page 103: ...4 L pin 18 X4 L pin 19 X4 M pin 20 X4 M pin 21 Fuse for L 10 A fast acting Electrical isolation No Current consumption via L 0 19 A Inrush current via L when voltage is switched on 0 22 A2s Power cons...

Page 104: ...mperature measurement Line frequency suppression Not available Time constant of the input filter Replacement device Voltage 100 s current 100 s Existing device no RC combination available Conversion c...

Page 105: ...sting device 4 wire configuration It is no longer possible to connect sensors in series Evaluation errors in measuring range 50 400 C Replacement device 1 of full range value Existing device 0 5 of fu...

Page 106: ...and assembly instructions of the replacement device 3ADR020086M0401 Mounting information The dimensions for the assembly holes are the same for the replacement device and the existing device To assem...

Page 107: ...ed on the document structure of the existing documentation This document adds the following points to the still valid existing documentation Unavoidable device deviations e g due to technical limitati...

Page 108: ...s for AO523 8 DIP switch for ADDR 9 Analog outputs X7 0 10 V 10 Analog outputs X6 0 10 V 0 20 mA 11 Enabling input for analog outputs X5 12 Supply 24 V DC incl AO523 13 Ventilation 14 TA525 Label 15 4...

Page 109: ...EDs to indicate the signal status of the analog inputs X6 and X7 3 2 red LEDs to indicate errors of AO523 module 4 1 green LED to indicate the status of the supply voltage of the AO523 module is suppl...

Page 110: ...nalog input output module 07AC91 only the information concerning operating mode 8 bit is relevant for the replacement device 07AC91 AD Table 58 Pin assignment CS31 bus X1 Connector Terminal Pin Assign...

Page 111: ...2 6 16 AO523 X3 1 6 17 AO523 O6 AGND X3 2 7 18 AO523 X3 1 7 19 AO523 O7 AGND Table 61 Pin assignment 24 V DC 9W X4 Connector Terminal Pin Assignment Signal X4 L 20 L X4 L 21 L X4 M 22 M X4 M 23 M X4 F...

Page 112: ...O12 AGND X7 4 5 37 AO523 O13 X7 3 5 38 AO523 O13 AGND X7 4 6 39 AO523 O14 X7 3 6 40 AO523 O14 AGND X7 4 7 41 AO523 O15 X7 3 7 42 AO523 O15 AGND The signals Ox are internally linked to an AGND area Th...

Page 113: ...l sink as close as possible 1 5 4 2 3 Configuration The existing device had a DIP switch on the upper printed circuit board Since the replacement device is not equipped with an upper printed circuit b...

Page 114: ...supply voltage has been con nected For further information please refer to the existing documentation System description Advant Controller 31 1 5 4 2 4 Measuring ranges of the analog channels For the...

Page 115: ...D output received 3 7 High X3 2 7 8 Low X3 2 6 WORD output received 4 9 High X6 4 1 10 Low X6 4 0 WORD output received 5 11 High X6 4 3 12 Low X6 4 2 WORD output received 6 13 High X7 4 5 14 Low X7 4...

Page 116: ...LC control unit e g 07KT98 ARC AD as well as with an old control system PLC central unit e g 07KT98 Table 67 Device LEDs LED Status Color LED off LED on LED flashes PWR Voltage supply Gree n No intern...

Page 117: ...ng figure Error indica tion Red No error Internal error Error indica tion right see No 3 in the following figure Error indica tion Red No error Internal error Indication supply voltage see No 4 in the...

Page 118: ...tion System description Advant Controller 31 CAUTION System damage caused by voltage Exceeding the maximum supply or process voltage 30 V DC results in per manent system damage destruction Technical D...

Page 119: ...mA Existing device 20 mA 10 mA Short circuit proof Yes External supply protection Up to 30 V DC For further information please refer to the existing documentation System description Advant Controller...

Page 120: ...not directly at the S500 module Ordering data Order No Scope of delivery 1SAP 800 000 R0010 Analog output module 07AC91 AD 1x 2 pole terminal block 3 81 mm grid space 1x 3 pole terminal block 5 08 mm...

Page 121: ...d on the document structure of the existing documentation This document adds the following points to the still valid existing documentation Unavoidable device deviations e g due to technical limitatio...

Page 122: ...r CS31 bus X1 2 Analog inputs X2 10 V 10 V 0 20 mA 3 Analog inputs X3 10 V 10 V 0 20 mA 4 Hole for screw mounting screw diameter 4 mm extension torque 1 2 Nm 5 DIP switch for CONFIG1 6 DIP switch for...

Page 123: ...yellow LEDs to indicate the signal status of the analog inputs X2 and X3 2 8 yellow LEDs to indicate the signal status of the analog inputs X6 and X7 3 2 red LEDs to indicate errors of AX522 module 4...

Page 124: ...alog input output module 07AC91 only the information concerning operating mode 12 bit is relevant for the replacement device 07AC91 AD2 Table 69 Pin assignment CS31 bus X1 Connector Terminal Pin Assig...

Page 125: ...2 6 16 AX522 I6 X3 1 6 17 AX522 I6 AGND X3 2 7 18 AX522 I7 X3 1 7 19 AX522 I7 AGND Table 72 Pin assignment 24 V DC 6W X4 Connector Terminal Pin Assignment Signal X4 L 20 L X4 L 21 L X4 M 22 M X4 M 23...

Page 126: ...red as current outputs The signals Ix and Ox are internally linked to an AGND area The potential AGND is con nected to the potential M via PTC resistors Potential difference AGND to M 1 V maximal To e...

Page 127: ...79 Current input 1 Electrically isolated power supply of analog sensor Fig 80 Voltage output AC31 Adapters Replacement devices I O modules Replacement device 07AC91 AD2 2018 09 24 3ADR010122 8 en_US...

Page 128: ...l sink as close as possible 1 5 5 2 3 Configuration The existing device had a DIP switch on the upper printed circuit board Since the replacement device is not equipped with an upper printed circuit b...

Page 129: ...k detection AX522 S500 module The operating mode address DIP switch 1 must be set to 12 bit The DIP switches are read by the device only once after the supply voltage has been con nected For further i...

Page 130: ...nformation in brackets must be interpreted from the viewpoint of the replacement device CS31 bus slave When the measuring values are bipolar it is advisable to use the data type INT input output inste...

Page 131: ...yellow LEDs indicate the signal statuses of the channels The RAM is checked during the initialization of the device In addition the firmware in the Flash memory is checked by means of a checksum duri...

Page 132: ...y diagnosis no data transfer Trans mission is disturbed S ERR Error Red No error Static error must be con firmed by the control system No CS31 bus con nection or activity I O bus I O bus commu nicatio...

Page 133: ...is acti vated bright ness depends on value of analog signal Error indica tion left see No 3 in the following figure Error indica tion Red No error Internal error Error indica tion right see No 3 in th...

Page 134: ...6 A s Power consumption Replacement device 6 W Existing device 5 W For further information please refer to the existing documentation System description Advant Controller 31 CAUTION System damage caus...

Page 135: ...l buses is slower Unused voltage inputs must be configured as current inputs due to wire break detection AX522 S500 module For further information please refer to the existing documentation System des...

Page 136: ...ing See assembly instructions 07AC91 AD2 3ADR020085M0401 Mounting information The dimensions for the assembly holes are the same for the replacement device and the existing device To assemble or disas...

Page 137: ...eplacement device DC501 CS31 AD does not support the use of extension box modules Instead the functionality of modules AX501 and DI501 is integrated in the replacement device The functionality of modu...

Page 138: ...lease also observe the system data as well as the information on CS31 bus Chapter 1 3 System data and CS31 bus system data on page 4 1 5 6 2 Device configuration Fig 85 Front view DC501 CS31 AD Table...

Page 139: ...tal inputs X2 2 8 yellow LEDs to indicate the signal status of the digital inputs X3 3 8 yellow LEDs to indicate the signal status of the digital outputs X5 4 8 yellow LEDs to indicate the signal stat...

Page 140: ...eld 6 Shield internally connected to pin 1 and 2 No internal connection to functional earth Correction to existing documentation In the existing documentation connection X1 2 is incorrectly documented...

Page 141: ...expansion input 2 X3 AO0 6 Analog expansion output 0 X3 GND 7 GND X3 Sensor shield 8 Sensor shield The connections X3 2 and X3 7 GND are directly connected to X4 Vs X4 V There is no AGND potential in...

Page 142: ...26 DC532 C26 X4 2 27 DC532 C27 X4 2 28 DC532 C28 X4 2 29 DC532 C29 X4 2 30 DC532 C30 X4 2 31 DC532 C31 X4 2 V Voltage supply of inputs outputs module DC532 and auxiliary voltage X4 3 Vs GND X4 3 1 Aux...

Page 143: ...e max 200 mA total load of 0 1 7 8 permitted Voltage derived from input voltage V X4 X4 3 1 GND X4 3 2 GND X4 3 3 GND X4 3 4 GND X4 3 5 GND X4 3 6 GND X4 3 7 GND X4 3 8 GND X4 3 V GND Connection data...

Page 144: ...90 Connection example digital input X2 Fig 91 Connection example Voltage input 1 Electrically isolated power supply of analog sensor AC31 Adapters Replacement devices I O modules Replacement unit DC5...

Page 145: ...sed by voltage The exchange of a replacement device under voltage can cause permanent system damage destruction Fig 93 Plug in power bus A power bus can be plugged into the replacement device The cont...

Page 146: ...the address DIP switch was arranged on the top right of the device In the replacement device this DIP switch is located on the left side of the device An additional DIP switch SEL has been implemented...

Page 147: ...m data on page 10 The DIP switches are read by the device only once after the supply voltage has been connected For further information please refer to the existing documentation System description Ad...

Page 148: ...1 8 bit input send 0 7 X4 00 07 2 8 bit input send 0 7 X4 08 15 3 8 bit output receive 0 7 X4 16 23 4 8 bit input send 0 7 X4 24 31 5 8 bit output receive 0 7 X4 24 31 Table 89 CS31 bus 16 DI 16 DO 3A...

Page 149: ...put receive filling byte 0 7 Table 92 CS31 bus 24 DI 16 DO 4 DI normal Byte Type Bit Connector Terminal 1 8 bit input send 0 7 X4 00 07 2 8 bit input send 0 7 X4 08 15 3 8 bit input send 0 7 X4 24 31...

Page 150: ...of the CS31 bus communication the CS31 bus LED lights up The S ERR LED goes out During operation the yellow LEDs indicate the signal statuses of the channels The RAM is checked during the initializat...

Page 151: ...n Error I O bus com munication The S ERR LED remains on even if the error no longer occurs The error must be confirmed by the control system PLC central unit e g by means of a function block Chapter 1...

Page 152: ...ight see No 5 in the following figure Error indication Red No error Internal error Overload or short circuit on a channel of the corre sponding group Fig 97 Front view DC532 1 5 6 2 6 Technical data T...

Page 153: ...fast acting Additional V Vs connections GND X4 0 X4 1 X4 2 X4 3 X4 4 X4 5 X4 6 X4 7 X4 8 Current consumption via V Replacement device 0 15 A incl load current Existing device DC501 CS31 approx 100 mA...

Page 154: ...nputs Voltage unipolar Electrical isolation Not available Nominal range 0 10 V Input resistance per channel Replacement device 100 kW Existing device AX501 95 kW Time constant of the input filter Repl...

Page 155: ...ipolar Electrical isolation not available Nominal range 0 10 V Output load capability max 5 mA Indication of the output signals Replacement device Not available Existing device AX501 green LED per cha...

Page 156: ...ement device Not available Existing device DI501 green LED per channel Input delay 0 1 or 1 0 Typ 3 ms Scanning cycle 500 s Input signal voltage 24 V DC 0 signal Replacement device 3 V 5 V Existing de...

Page 157: ...signal Replacement device 3 V 5 V Existing device DC501 CS31 30 V 5 V Undefined signal Replacement device 5 V 15 V Existing device DC501 CS31 5 V 13 V 1 signal Replacement device 15 V 30 V Existing d...

Page 158: ...31 100 Hz With inductive load Replacement device max 0 5 Hz Existing device DC501 CS31 2 Hz With lamp load Replacement device max 11 Hz at max 5 W Existing device DC501 CS31 10 Hz at max 5 W Inductive...

Page 159: ...ng See operating and assembly instructions of the replace ment device 3ADR020087M0401 Mounting information CAUTION System damage caused by voltage The exchange of a replacement device under voltage ca...

Page 160: ...livery 1SAP 800 400 R0010 Bus module CS31 16 DI 8 DC 8 DO DC501 CS31 AD 1x 6 pole terminal block 2x 8 pole terminal blocks AC31 Adapters Replacement devices I O modules Replacement unit DC501 CS31 AD...

Page 161: ...Configuration 96 CS31 system bus 106 Current input 105 Device configuration 89 Diagnosis and display 66 80 100 Electrical connection 91 LED display 90 Measuring ranges 97 Mechanical data 106 Normal o...

Page 162: ...2 C31 system bus 26 Device configuration 23 Digital inputs 27 Digital inputs outputs 30 Digital outputs 29 Electrical connection 25 Functionality 21 High speed counter 43 Interface COM1 42 Interface C...

Page 163: ...2 124 07AI91 AD 91 07DC91 AD 60 07DC92 AD 75 Central unit 07KT98 25 DC501 CS31 AD 140 Ethernet coupler Short description 56 Technical data 55 Extension box DC501 CS31 AD 154 H High speed counter Centr...

Page 164: ...Short description ARCNET coupler 54 Central unit 07KT98 20 Ethernet coupler 56 PROFIBUS DP coupler 55 SmartMedia Card 43 Supply of devices 45 Supply voltage Central unit 07KT98 26 System data 4 Creep...

Page 165: ...123 Heidelberg Germany Telephone 49 0 6221 701 1444 Fax 49 0 6221 701 1382 E mail plc support de abb com abb com plc We reserve all rights in this document and in the information contained therein Rep...

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ABB AC 31, Assembly And Operation Manual

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Summary of Contents for AC 31

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