A1S Group Evo1-MCP 1 Technical Manual Download Page 3

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This technical manual contains information for the installation of our range

of Evo System fire and smoke curtains, the manual should only be used by

competent installers of fire and smoke curtains with relevant training and or

experience, in no way should untrained individuals attempt to install this life

critical fire / smoke protection range of products.

Disclaimer

Mechanical

Electrical

Head box
Side guides
Roller and curtain assembly
Bottom bar

Wiring of main control board
Wiring of motor control board
Wiring of auxiliary’s including:
switches, Initial connection procedure Initial tests and

checks, Mains and PSU checks

The installation guide is broken down to two sections Mechanical and Electrical

Installation.

Summary of Contents for Evo1-MCP 1

Page 1: ...Back to contents Technical Manual A1S Group Evo System A1S Group Evo System Smoke and fire curtain systems 44 0 1204 383839 info a1shutters co uk www a1sgroup com Ver 1 05...

Page 2: ...Override Switch Wiring to Control Panel 67 Maintenance Service 74 Standard Drawings Headbox Guides 17 Control Panel Lighting 20 Motor Control Board Lighting 22 General Overview Instructions 36 Dip Swi...

Page 3: ...ould untrained individuals attempt to install this life critical fire smoke protection range of products Disclaimer Mechanical Electrical Head box Side guides Roller and curtain assembly Bottom bar Wi...

Page 4: ...Back to contents Mechanical Installation Instructions 4...

Page 5: ...d the fabric is rolled around the roller assembly and will very easily be damaged Check carefully the structural measurements of the opening against the relevant drawing Ensure that all walls surfaces...

Page 6: ...45mm 2 Concrete screws M6 x 80 100 120 or 125mm with steel and nylon washer Drill size 6mm minimum depth 10mm deeper than fixing length Steel and nylon washers must be used on each fixing steel first...

Page 7: ...structure using the fixings and fusible washers Carry out a final check to ensure the box housing is level If the box housing is not installed level this will result in the fabric travelling sideways...

Page 8: ...in the head box Pull the remaining fabric from the roller assembly through the gap in the head box Ensure the motor cable wires are not touching each other or it will not be possible to rotate the ro...

Page 9: ...for the nyloc nuts Curtains require a minimum bottom bar weight of 10kg per motor to close under gravity failsafe this allows for friction against the smoke seals and the fabric rubbing on the guide...

Page 10: ...es The main control panel should now be securely fixed to the building structure the dimensions of the metal casing is Width 39cm Height 36cm Depth 11cm The panel should be installed allowing sufficie...

Page 11: ...m FIXINGS TO THE TOP OF THE SLOTS TO ALLOW FOR EXPANSION HEADBOX AND GUIDE FIXING DETAIL N B ALL FIXINGS PROVIDED F F L REAR GUIDE SECTION All drawings must not be reproduced or copied without permiss...

Page 12: ...mm BOLT CUP INSERT M8 BOLT THROUGH CUP AND SHAFT SHAFT BARREL A A All drawings must not be reproduced or copied without permission from A1S A1 Shutters Limited Jackson Works Raikes Lane Industrial Est...

Page 13: ...ADBOX GUIDE ENTERS HEADBOX BY 40mm FABRIC TO RUN DOWN THE CENTRE OF THE GUIDE ROLLER SIDE OF THE HEADBOX All drawings must not be reproduced or copied without permission from A1S A1 Shutters Limited J...

Page 14: ...ER A A DRILL RIVET FRONT COVER TO REAR COVER DRILL RIVET FRONT COVER TO END PLATE 2 1 2 2 2 1 All drawings must not be reproduced or copied without permission from A1S A1 Shutters Limited Jackson Work...

Page 15: ...MACHINE SCREWS C W NUTS N B ALL FIXINGS PROVIDED 6 No DOUBLE CAP RIVETS SECTION THROUGH THE BOTTOM RAIL ASSEMBLY All drawings must not be reproduced or copied without permission from A1S A1 Shutters L...

Page 16: ...LETE GUIDE THREADED STUD M6 PRE DRILLED M6 HOLE M6 NUT AND NYLON CAP All drawings must not be reproduced or copied without permission from A1S A1 Shutters Limited Jackson Works Raikes Lane Industrial...

Page 17: ...Back to contents Control Panel Lighting 17...

Page 18: ...ignal activated Low battery fault Power failure Green power on Blue light on Amber light on Red light on Green power on Red alarm on Panel beeps Amber light on Retracted Alarm Delay set in programming...

Page 19: ...require replacing If the panel has had no mains supply the batteries will hold the curtains in the retracted position until the low voltage close system has been triggered the curtains will then clos...

Page 20: ...Back to contents Motor Control Board Lighting 20...

Page 21: ...duce the voltage to hold the motor to prevent it from rolling back 2 The close timer counts down and the power transfers to the brake illuminating the brake light which then turns off the power light...

Page 22: ...Back to contents General Overview Instructions 22...

Page 23: ...been fully commissioned this will eradicate any issues with the fire signal which is not our responsibility A maximum of 70 metres of loop wiring cable will run 4 motors from one Control Panel 2 5mm 2...

Page 24: ...tion Remove the main fuse in the bottom left of the board at the mains input Connect the mains supply cable Replace the main fuse The MCB will start up and go through its test sequence and the green p...

Page 25: ...Back to contents Control Panel Wiring 25...

Page 26: ...ake In Power Override Trig MAIN CONTROL PANEL TO MOTOR CONTROL BOARD WIRING Description Date Component EVO PANEL BOARD TO MCB BOARD All drawings must not be reproduced or copied without permission fro...

Page 27: ...V IN2 OV OVER RIDE FIRE AL Description Date Component A1S EVO PANEL MAIN CIRCUIT BOARD All drawings must not be reproduced or copied without permission from A1S Rev All dimensions in millimetres DO NO...

Page 28: ...have been fully commissioned as this will eradicate any issues there could be with the fire signal which is not our responsibility see general notes prior to mains connection overview instructions pri...

Page 29: ...ng the negative terminal on one battery and the positive terminal on the second battery Now connect the battery wires from the PCB Red wire to the positive terminal on one battery Black wire to the ne...

Page 30: ...Back to contents Motor Control Board Wiring 30...

Page 31: ...OTOR REVERSE BROWN BLACK Description Date Component EVO PANEL BOARD TO MCB BOARD All drawings must not be reproduced or copied without permission from A1S Rev All dimensions in millimetres DO NOT SCAL...

Page 32: ...BOARD TO MOTOR CONTROL BOARD Description Date Component LOOP WIRING MCB TO MCB All drawings must not be reproduced or copied without permission from A1S Rev All dimensions in millimetres DO NOT SCALE...

Page 33: ...t A1S EVO MCP CIRCUIT BOARD All drawings must not be reproduced or copied without permission from A1S Rev All dimensions in millimetres DO NOT SCALE Drawn By DD Date 27 09 2022 Drawing A1 Shutters Lim...

Page 34: ...rown to motor out Black to motor out The above 2 motor wires are for right hand motors viewed from the roller side for a left hand motor swap over brown and black If the brown and black wires are to b...

Page 35: ...aisy chain to next MCB use the additional power and brake terminals with 4 core cable as below Wiring motor to MCB Blue to brake out Grey to brake out Brown to motor out Black to motor out The above 2...

Page 36: ...Back to contents Dip Switch Settings 36...

Page 37: ...witches The dip switches on the MCB must be correctly set to suit each curtain this is the current limit used to drive the motor which requires setting for the stall feature of the bottom bar hitting...

Page 38: ...ortant If 2 motors are in one roller assembly then equal out the dip switch settings the dip switches in both MCB s should be on the same setting Once the curtains have fully retracted to the head box...

Page 39: ...Back to contents Override Switch Wiring to Control Panel 39...

Page 40: ...nect to either of the override terminals as this is a volt free signal Wiring to the push switch access or retract Only use the yellow pair of wires normally open Brown to yellow Blue to yellow When t...

Page 41: ...Back to contents Override Switch Wiring to Motor Control Board 41...

Page 42: ...green will retract the curtain whilst the button is held pressed once released the curtain will close back to the fire safe position The access switch red will retract the curtain to a set distance b...

Page 43: ...ouble up with the link wire Blue to In on same override terminal Only use the yellow pair of wires normally open Brown to yellow Blue to yellow The curtain retract distance when the Access switch is b...

Page 44: ...Back to contents Control Panel Function Programming 44...

Page 45: ...ible the configuration on the bottom line can now be adjusted This is the pin code required to enter the programming mode the pin is factory set at 1234 press the right hand button 4 times to enter pr...

Page 46: ...ease the seconds by 10 Press and release the right hand button to move onto the next option After an alarm has been ceased a delay can be set in seconds between 0 and 600 seconds once set the curtain...

Page 47: ...s and release the right hand button to move onto the next option Two stage Hold time function will hold the curtain in the position set in the two stage drop time between 0 and 600 seconds in Incremen...

Page 48: ...e seconds by 10 Press and release the right hand button to move onto the next option Low Battery Hold time in seconds between 5 and 60 seconds Increments of one second Press and release the centre but...

Page 49: ...o the motor is transferred to the brake and the motor stall power is switched off If set to disabled the motor will remain in stall and the power will not transfer to the brake unit This feature is pr...

Page 50: ...in once the fire signal ends and the circuit returns to normally closed This can be set between Disabled 0 and 600 seconds Press and release the centre button to increase the seconds Press and hold th...

Page 51: ...move onto the next option If the override is enabled the Override Time can be set between 5 seconds and 1200 seconds This is the travel time that the curtain will retract for Press and release the ce...

Page 52: ...elease the right hand button to go to the previous digit press and release the left hand button Once changed the board will now be inaccessible by our team if the code is lost The Battery and Power Su...

Page 53: ...tion is displayed press and release the right hand button to move to the next option OPTIONS DISABLED FIRE ALARM INPUT OVERRIDE INPUT This output can be configured for the normally open contacts to be...

Page 54: ...Back to contents Optional Extras 54...

Page 55: ...e fire alarm port or to the second fire alarm port and will activate the curtain in a localised position in addition to the the fire signal once activated the curtain will deploy in a active alarm con...

Page 56: ...back messages can be requested This is normally located adjacent to the curtain to warn the curtain is deploying or about to deploy if close wait is programmed The remote key switch is wired directly...

Page 57: ...Back to contents Optional extras Cont Standard beacon and sounder This is normally located adjacent to the curtain to warn the curtain is deploying or about to deploy if close wait is programmed 57...

Page 58: ...Wiring of Optional Extras 58...

Page 59: ...1 or 2 IN2 can be configured Press right hand button on the control panel for 2 seconds to enter programming mode scroll by continually pressing until spare input 1 Press the middle button to fire ala...

Page 60: ...re alarm Once set store by pressing the right button for 2 sec Save changes on LCD screen press middle button until yes Press the right button for 2 sec the screen returns to Flameshield Evo 1 and is...

Page 61: ...n the relay Wiring of audio visual panel AV Either relay 1 or relay 2 can be configured Press the right hand button on the control panel for 2 sec to enter programming mode scroll by continually press...

Page 62: ...easy voice warning Either relay 1 or relay 2 can be configured Press the right hand button on the control panel for 2 sec to enter programming mode scroll by continually pressing until spare output 1...

Page 63: ...n Wiring of remote test key switch to the key switch Key Positions Either input 1 IN1 or 2 IN2 can be configured Press right hand button on the control panel for 2 seconds to enter programming mode sc...

Page 64: ...Back to contents Fault Finding 64...

Page 65: ...nnel mouth of 8mm for the full length of the guide channel Check the bottom bar has sufficient weight to deploy the curtain Check the brake light on the MCC is not illuminated if so the open time is n...

Page 66: ...eck the mains fuse Check if The power supply unit has failed check the voltage at the MCB 24v DC Check Positive and negative terminals for 24v Fault Finding Cont Curtains close on power failure Replac...

Page 67: ...Back to contents Maintenance Service 67...

Page 68: ...ere are no obstruction in the curtain line to prevent the curtain from deploying correctly Check no modifications have been made to the head box or ceiling slot which again would prevent the curtain f...

Page 69: ...to structure fixings are secure Refit the guide front Remove the box housing front and inspect the security bolts on either end of the roller assembly Check the curtain to roller fixing are secure Che...

Page 70: ...s attached if the curtains deploy the batteries will require changing New batteries should be date marked and replaced every 2 years Restore the mains supply by refitting the fuse The steel components...

Page 71: ...EVO System Maintenance Record Date Date Date Action Taken Action Taken Action Taken Engineer Engineer Engineer...

Page 72: ...EVO System Maintenance Record Date Date Date Action Taken Action Taken Action Taken Engineer Engineer Engineer...

Page 73: ...EVO System Maintenance Record Date Date Date Action Taken Action Taken Action Taken Engineer Engineer Engineer...

Page 74: ...Back to contents Standard Drawings Headbox and Guides 74...

Page 75: ...3500mm HEAD BOX 2 210 x 260mm PRODUCT CURTAIN DROP OVERALL WIDTH BS EN 1634 up to 5000mm 4001 6000mm EW 120 up to 5000mm 3501 5000mm HEAD BOX 3 250 x 300mm PRODUCT CURTAIN DROP OVERALL WIDTH BS EN 16...

Page 76: ...WIDTH BS EN 12101 up to 5000mm up to 5000mm HEAD BOX 2 210 x 260mm PRODUCT CURTAIN DROP OVERALL WIDTH BS EN 12101 5001 8000mm up to 5000mm THE ABOVE INFORMATION IS SUBJECT TO CHANGE AT ANY TIME WITHO...

Page 77: ...IDTH BS EN 1634 up to 6000mm 5001 10000mm 425 225 380 180 PRODUCT CURTAIN DROP OVERALL WIDTH BS EN 1634 up to 3800mm 10001 Unlimited OVERLAPING HEAD BOX 2 225 x 425mm MAX MULTI ROLLER FIRE CURTAIN HEA...

Page 78: ...L WIDTH BS EN 12101 up to 3800mm up to 30000mm MULTI ROLLER SMOKE CURTAIN HEADBOX INFORMATION PRODUCT CURTAIN DROP OVERALL WIDTH BS EN 12101 up to 8000mm up to 30000mm OVERLAPING HEAD BOX 1 180 x 380m...

Page 79: ...N GUIDE INFORMATION 100 52 3 100mm GUIDE DETAIL REMOVABLE FRONT PLATE 125mm GUIDE DETAIL 125 52 3 REMOVABLE FRONT PLATE APPLICATION SINGLE FIRE CURTAINS UP TO 5000 X 5000mm APPLICATION SINGLE FIRE CUR...

Page 80: ...E INFORMATION SMOKE SEALS 100 52 3 100mm GUIDE DETAIL REMOVABLE FRONT PLATE 125mm GUIDE DETAIL 125 52 3 REMOVABLE FRONT PLATE APPLICATION SINGLE FIRE CURTAINS UP TO 5000 X 5000mm APPLICATION SINGLE FI...

Page 81: ...BACK FIX STUD WORK TOP FIX STUD WORK FIRE BOARD FIRE BOARD FIRE PROTECTION BY OTHERS All drawings must not be reproduced or copied without permission from A1S A1 Shutters Limited Jackson Works Raikes...

Page 82: ...EL SIDE FIX MASONRY BACK FIX STUD WORK SIDE FIX STUD WORK All drawings must not be reproduced or copied without permission from A1S A1 Shutters Limited Jackson Works Raikes Lane Industrial Estate Bolt...

Page 83: ...NOT SCALE XXXXXXX MASONRY 80 PPC RAL COLOUR 9010 YES YES YES XXXXXXXX ELEVATION LEFT XXXXX XX XX XX CLIENT PLAN 3810 CLEAR WIDTH BETWEEN GUIDES 4010 OVER GUIDES 100 4016 OVERALL WIDTH 100 3 LH MOTOR 5...

Page 84: ...Back to contents 44 0 1204 383839 info a1shutters co uk www a1sgroup com...

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