1. Ensure pistons are NOT at TDC. Align camshaft timing marks. See
Fig. 28
. Align crankshaft timing
marks. See
Fig. 29
. Install timing belt on timing belt drive pulley and water pump pulley. See
Fig.
26
. Install engine mount bracket.
2.
Install center and lower timing belt covers. Install crankshaft pulley. Set piston No. 1 to TDC. Install
engine mount. Ensure camshaft timing mark is still aligned. Install timing belt on camshaft sprocket
and tensioner.
3. Tension camshaft drive belt. Do this by turning eccentric to left (direction of arrow) with 2-hole pin
wrench (T 10020) onto stop. Tension is correct when notch -1- and indicator -2- align. (Check using
mirror). Tighten securing nut to 20 Nm (15 ft lb). See
Fig. 30
.
4. Turn crankshaft two turns in engine direction of rotation until the engine is again at TDC cyl No. 1.
When doing this, it is important that the last 45 (1/8 turn) turn is performed without stopping. Check
camshaft drive belt again. Specification: Notch -1- and indicator -2- align.
5. Install camshaft drive belt guard, upper section. To complete installation, reverse removal procedure.
Tighten all fasteners to specification. See
TORQUE SPECIFICATIONS
.
NOTE:
To check timing belt tensioner operation. See TESTING (SEMI-AUTOMATIC
TOOTHED BELT TENSIONING ROLLER) .
NOTE:
Before tensioning camshaft drive belt turn tensioning roller on
eccentric with a pin wrench (T 10020) five times in both directions fully
onto the stops.
1995 Volkswagen Golf III GL
2.0L 4-CYL
1
января
2005
г
. 1:19:01
Page 34 © 2004 Mitchell Repair Information Company, LLC.
Содержание 1995 Volkswagen Golf III GL
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