Volkswagen 1995 Volkswagen Golf III GL, Руководство по обслуживанию

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1. Ensure cylinder head bolt holes are clean and free of oil or coolant. Position piston No. 1 to TDC.
Rotate crankshaft counterclockwise slightly.
2. Install Guide Pins (3450/2A) into bolt holes No. 7 and 9. See
Fig. 14
. Install NEW head gasket on
cylinder block with part number facing up. Install cylinder head. Install 8 remaining cylinder head
bolts finger tight.
3. Using Guide Pin Extractor (3450/3), remove guide pins. Install remaining cylinder head bolts finger
tight. Tighten cylinder head bolts in sequence to specification. See Fig. 7 . See TORQUE
SPECIFICATIONS
.
4. To complete installation, reverse removal procedure. Tighten all fasteners to specification. See
TORQUE SPECIFICATIONS . Fill radiator with NEW coolant. Fill all fluids to proper level.
Fig. 14: Cylinder Head Bolt Tightening Sequence
Courtesy of VOLKSWAGEN UNITED STATES, INC.
FRONT COVER OIL SEAL
Removal & Installation (Except Beetle)
1. Remove timing belt. See TIMING BELT . Using Crankshaft Holder (3099), remove timing belt
drive pulley. Rotate inner part of Oil Seal Extractor (2085) outward 2 turns and tighten set screw.
2. Use bolt from Seal Installer (3083) as guide in center of oil seal extractor. Insert bolt through oil seal
extractor and thread bolt all the way into crankshaft. Lubricate threaded area of extractor and push in
as far as possible. Loosen set screw and turn inner part of extractor until oil seal is removed.
3. Lubricate lip of new seal. Place guide sleeve from Seal Installer (3083) onto crankshaft. Push oil seal
over guide sleeve. Press seal completely into position. To complete installation, reverse removal
CAUTION: DO NOT turn crankshaft or camshaft with timing belt removed. Valve damage
may result.
1995 Volkswagen Golf III GL
2.0L 4-CYL
1 января 2005 г . 1:19:00 Page 19 © 2004 Mitchell Repair Information Company, LLC.