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9

SECTION 3 - GENERAL REQUIREMENTS (UK)

This appliance must be installed by a competent person in ac-

cordance with the Gas Safety (Installation & Use) Regulations.

3.1  RELATED DOCUMENTS

The installation of this boiler must be in accordance with the 

relevant requirements of the Gas Safety (Installation & Use) 

Regulations, the local building regulations, the current I.E.E. 

wiring regulations, the bylaws of the local water undertaking, 

the  Building  Standards  (Scotland)  Regulation  and  Building 

Standards (Northern Ireland) Regulations.

It should be in accordance also with any relevant requirements 

of the local authority and the relevant recommendations of the 

following British Standard Codes of Practice.

3.2 LOCATION OF APPLIANCE

The appliance may be installed in any room or internal space, 

although particular attention is drawn to the requirements 

of the current I.E.E. wiring regulations, and in Scotland, the 

electrical provisions of the Building Regulations, with respect 

to the installation of the appliance in a room or internal space 

containing a bath or shower.
 

BS 5440 

PART 1 

FLUES 

 

BS 5440 

PART 2 

FLUES & VENTILATION 

  BS 5449 

PART 1 

FORCED CIRCULATION HOT WATER SYSTEMS 

  BS 5546 

 

INSTALLATION OF GAS HOT WATER SUPPLIES FOR  DOMESTIC PURPOSES

  BS 6798 

 

INSTALLATION OF BOILERS OF RATED INPUT NOT  EXCEEDING 60kW

  BS 6891 

 

LOW PRESSURE INSTALLATION PIPES 

 

BS 7074 

PART 1 

APPLICATION, SELECTION, AND INSTALLTION OF EXPANSION VESSELS  

   

 

AND ANCILLARY EQUIPMENT FOR SEALED WATER SYSTEMS 

BS 5440 Part 1, when the terminal is 0.5 metres (or less) below 

plastic guttering or 1 metre (or less) below painted eaves.

3.5 AIR SUPPLY

The following notes are intended for general guidance only. 

This appliance is a room-sealed, fan-flued boiler, consequently 

it does not require a permanent air vent for combustion air sup-

ply. When installed in a cupboard or compartment, ventilation 

for cooling purposes is also not required.

3.6 WATER CIRCULATION

Detailed recommendations are given in BS 5449 Part 1 and 

BS 6798. The following notes are for general guidance only.

3.6.1 PIPEWORK

It is recommended that copper tubing to BS 2871 Part 1 is used 

in conjunction with soldered capillary joints. Where possible 

pipes should have a gradient to ensure air is carried naturally to 

air release points and that water flows naturally to drain cocks. 

Except where providing useful heat, pipes should be insulated 

to avoid heat loss and in particular to avoid the possibility of 

freezing. Particular attention should be paid to pipes passing 

through ventilated areas such as under floors, loft space and 

void areas.

3.6.2 AUTOMATIC BY-PASS

The appliance has a built-in automatic by-pass, consequently 

there is no requirement for an external by-pass, however the 

design of the system should be such that it prevents boiler 

‘cycling’.

3.6.3 DRAIN COCKS

These must be located in accessible positions to facilitate 

draining of the appliance and all water pipes connected to the 

appliance. The drain cocks must be manufactured in accord-

ance with BS 2879.

3.6.4 AIR RELEASE POINTS

These must be positioned at the highest points in the system 

where air is likely to be trapped. They should be used to expel 

trapped air and allow complete filling of the system.

3.6.5 EXPANSION VESSEL

The appliance has an integral expansion vessel to accom-

modate the increased volume of water when the system is 

heated. It can accept up to 8 litres of expansion from within 

the system, generally this is sufficient, however if the system 

has an unusually high water content, it may be necessary to 

provide additional expansion capacity (see 6.18).

3.6.6 FILLING POINT

A method for initial filling of the system and replacing water lost 

during servicing etc. directly from the mains supply, is provided 

(see fig. 8). This method of filling complies with the current Water 

Supply (Water Fittings) Regulations 1999 and Water Bylaws 

2000 (Scotland). If an alternative location is preferred, it should 

be connected as detailed in fig. 8.

3.6.7 LOW PRESSURE SEALED SYSTEM

An alternative method of filling the system would be from an 

independent make-up vessel or tank mounted in a position at 

least 1 metre above the highest point in the system and at least 

5 metres above the boiler (see fig. 9).

The cold feed from the make-up vessel or tank must be fitted 

with an approved non-return valve and stopcock for isolation 

purposes. The feed pipe should be connected to the return pipe 

as close to the boiler as possible.

When an appliance is installed in a room or internal space 

containing a bath or shower, the appliance or any control 

pertaining to it must not be within reach of a person using the 

bath or shower. The location chosen for the appliance must 

permit the provision of a safe and satisfactory flue and termina

-

tion. The location must also permit an adequate air supply for 

combustion purposes and an adequate space for servicing and 

air circulation around the appliance. Where the installation of 

the appliance will be in an unusual location special procedures 

may be necessary, BS 6798 gives detailed guidance on this 

aspect. A compartment used to enclose the appliance must 

be designed and constructed specifically for this purpose. An 

existing compartment/cupboard may be utilised provided that 

it is modified to suit. Details of essential features of compart

-

ment/cupboard design including airing cupboard installations 

are given in BS 6798. This appliance is not suitable for external 

installation.

3.3 GAS SUPPLY

The gas meter – as supplied by the gas supplier – must be 

checked to ensure that it is of adequate size to deal with the 

maximum rated input of all the appliances that it serves. Instal-

lation pipes must be fitted in accordance with BS 6891.

Pipe work from the meter to the appliance must be of adequate 

size. Pipes of a smaller size than the appliance gas inlet con-

nection must not be used. The installation must be tested for 

tightness in accordance with BS6891.

If the gas supply serves more than one appliance, it must be 

ensured that an adequate supply is maintained to each appli-

ance when they are in use at the same time.

3.4 FLUE SYSTEM

The terminal should be located where the dispersal of combus-

tion products is not impeded and with due regard for the damage 

and discoloration that may occur to building products located 

nearby.  The terminal must not be located in a place where it 

is likely to cause a nuisance (see fig. 7). In cold and/or humid 

weather, water vapour will condense on leaving the terminal; 

the effect of such pluming must be considered.

If installed less than 2m above a pavement or platform to 

which people have access (including balconies or flat roofs) 

the terminal must be protected by a guard of durable material.  

The guard must be fitted centrally over the terminal. Refer to 

Содержание Excel 25

Страница 1: ...S TO BE RETAINED BY USER Vok ra is a licensed member of the Benchmark scheme which aims to improve the standards of installation and commissioning of domestic hot water systems in the UK Excel High ef...

Страница 2: ...3A 5 Air supply 11 3A 6 Water circulation 11 3A 7 Electrical supply 11 3A 8 Mounting on a combustible surface 11 3A 9 Timber framed buildings 11 3A 10 Inhibitors 11 3A 11 Showers 11 3A 12 Declaration...

Страница 3: ...el boiler has been designed to meet and exceed the very latest standards in gas central heating technology and if cared for will give years of reliable use and efficiency Please therefore take some ti...

Страница 4: ...et temperature or counter clockwise to reduce the temperature range 37 C 60 C Boiler at OFF standby Select this position when you want the boiler to be switched off for short periods days or if the bo...

Страница 5: ...may be necessary to reduce the flow of water at the hot water outlet tap NOTE If the appliance fails to ignite during the ignition sequence it will enter a lockout condition Should this occur please a...

Страница 6: ...switch in the bottom position To select OFF mode move the selector switch in the upper position APPLIANCE STATUS LED AND FAULT CODES Fig 3 4 WHAT IF 5 SETTING THE VOK RA Advice for homeowners Please c...

Страница 7: ...use with a sealed system only consequently they are not intended for use on open vented systems This booklet is an integral part of the appliance It is therefore necessary to ensure that the booklet...

Страница 8: ...the boiler will perform a three minute anti cycle timer delay When the request for heat has been satisfied the appliance pump and fan may continue to operate to dissipate any residual heat within the...

Страница 9: ...ume 74 litres Pre charge pressure 1 bar 2 5 Dimensions Excel 25 Excel 29 Height mm 715 Width mm 405 Depth mm 250 Dry weight kg 28 29 2 6 Clearances Excel 25 Excel 29 Sides 12mm Top 150mm from casing o...

Страница 10: ...ain pipe etc 25 mm E Below eaves 25 mm F Below balcony car port roof etc 25 mm G To the side of a soil drain pipe etc 25 mm 60mm for 80 125 5 flue H From internal external corner 25 mm 60mm for 80 125...

Страница 11: ...n vessel to accom modate the increased volume of water when the system is heated It can accept up to 8 litres of expansion from within the system generally this is sufficient however if the system has...

Страница 12: ...is to be fitted on a wall of combustible material There is no requirement to protect the wall 3 9 TIMBER FRAMED BUILDINGS If the appliance is to be fitted in a timber framed building it shouldbefitte...

Страница 13: ...W PRESSURE SEALED SYSTEM An alternative method of filling the system would be from an independent make up vessel or tank mounted in a position at least 1 metre above the highest point in the system an...

Страница 14: ...plane see2 9 Areductionmustalsobemadetothemaximumlength see table below when additional bends are used Reduction for additional bends Bend Reduction in maximum flue length for each bend 45 bend 1 0 me...

Страница 15: ...e installation of the 80 125mm concentric flue system please refer to the instructions supplied The vertical flue terminal can be connected directly to the ap pliance flue outlet Alternatively an exte...

Страница 16: ...ir 2000mm 0225840 45 bend pair N A 0225845 90 bend pair N A 0225850 Twin bracket 5 N A 0225855 Single bracket 5 N A MOUNTING THE BOILER The fixing holes for the wall mounting bracket should now be dri...

Страница 17: ...wards the appliance 17mm per 1000mm Fig 13c Fig 14 4 6 CONNECTING THE GAS AND WATER The appliance is supplied with an accessory pack that includes service valves Theservicevalvesareforwelding Theacces...

Страница 18: ...circuits please refer to section 8 for detailed instructions ANYEXTERNALCONTROLOR WIRING MUST BE SERVED FROM THE SAME ISOLATOR AS THAT OF THE APPLIANCE The supply cable from the isolator to the appli...

Страница 19: ...d properly and in ac cordance with the instructions ensure all appliance service valves are open 5 6 INITIAL LIGHTING Ensure the electrical supply to the appliance is switched on Ensure any external c...

Страница 20: ...tres flow restrictor 5 12 FINAL CHECKS ENSURE ALL TEST NIPPLES ON THE APPLIANCE GAS VALVE ARE TIGHT AND CHECKED FOR TIGHTNESS ENSURE THE APPLIANCE FLUE SYSTEM IS FITTED CORRECTLY AND IS PROPERLY SECUR...

Страница 21: ...ved from the appliance Replace carefully in the reverse order 6 6 SAFETY VALVE fig 22 Carry out component removal procedure as described in 6 4 Disconnect the outlet pipe G from the safety valve remov...

Страница 22: ...omponent removal procedure as described in 6 4 Remove the air chamber front cover Disconnect the electrode leads and ancillary wiring from their respective connectors Re move the retaining screws V fo...

Страница 23: ...ibed in 6 4 Remove the locking pin Q1 that secures the cover R1 to the hydraulic manifold Using a hooked piece of wire carefully withdraw the by pass cartridge S1 and or DHW non return cartridge T1 En...

Страница 24: ...onnectthewiringtotheDHWflowswitch Slacken and unscrew the inlet connection Unscrew the nut E2 Lift the DHW flow switch housing from its seating If necessary remove the locking pin F2 from the DHW flow...

Страница 25: ...sed for more that 20 minutes 7 2 3 HEATING MODE With the selector switch in the heating hot water position and any additional controls time clock programmer room thermostat etc calling for heat the ap...

Страница 26: ...ut the component removal procedure as described in 6 4 You must ensure that the boiler is completely drained of water Using a suitable pressure gauge remove dust cap on expansion vessel and check the...

Страница 27: ...letion of any task that required the disconnection and re connection of any electrical wiring or component these checks must be repeated 7 8 FAULT FINDING Before attempting any faultfinding the electr...

Страница 28: ...c information on the suitability of a particular control Further guidance on the recom mended practice for the installation of external controls can be found in CHeSS HC5 HC6 www energyefficiency gov...

Страница 29: ...oiler lock out CN1 CN15 Connectors CN5 Room thermostat 24 Vdc S W CO2 function button F S 1 Flame sensor F1 Fuse 3 15A T F External fuse 3 15A F M3 Terminal strip for electrical connection hight power...

Страница 30: ...yellow led blinking gas valve maximun setting press twice burner running at maximum DHW yellow led blinking red led fixed gas valve minimum setting press three time burner running at minimum yellow l...

Страница 31: ...3 However if the CO2 reading is incorrect the minimum gas pressure must be adjusted as follows locate the minimum adjustment screw fig 37 using a suit able screwdriver remove the protection plug using...

Страница 32: ......

Страница 33: ......

Страница 34: ...to stabilise YES Is CO less than 350ppm AND CO CO2 ratio less than 0 004 NO Boiler is operating satisfactorily No further actions required Ensure test points are capped boiler case is correctly repla...

Страница 35: ......

Страница 36: ...s vokera co uk www vokera co uk www vokera ie Sales General Enquires T 0844 391 0999 F 0844 391 0998 Vok ra Ireland West Court Callan Co Kilkenny T 056 7755057 F 056 7755060 Vok ra Limited reserve the...

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