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12

Fig. 11

4.1 DELIVERY  

 

Due to the weight of the appliance it may be necessary for 

two people to lift and attach the appliance to its mounting. The 

appliance is contained within a heavy-duty cardboard carton. 

Lay the carton on the floor with the writing the correct way up.

4.2 CONTENTS

Contained within the carton is:

•  the boiler

•  the wall bracket 

•  carton template

•  an accessories pack containing appliance service connections 

and washers

•  the instruction pack containing the installation, servicing & user 

instructions, guarantee registration card and a 3-amp fuse.

4.3 UNPACKING

At the top of the carton pull both sides open – do not use a 

knife – unfold the rest of the carton from around the appliance, 

carefully remove all protective packaging from the appliance and 

lay the accessories etc. to one side. Protective gloves should 

be used to lift the appliance, the appliance back-frame should 

be used for lifting points.

4.4 PREPARATION FOR MOUNTING THE AP-

PLIANCE

The appliance should be mounted on a smooth, vertical, non-

combustible surface, which must be capable of supporting the 

full weight of the appliance. Care should be exercised when 

determining the position of the appliance with respect to hidden 

obstructions such as pipes, cables, etc.

When the position of the appliance has been decided – using 

the template supplied – carefully mark the position of the wall-

mounting bracket (see fig. 10) and flue-hole (if applicable).

4.5 FITTING THE FLUE

The top flue outlet permits both horizontal and vertical flue ap

-

plications to be considered, alternatively, the Vokèra twin flue 

system can be utilised if longer flue runs are required. 

4.5.1 CONCENTRIC HORIZONTAL FLUE

(For concentric vertical flue, see 4.5.2).

(For twin flue applications, see 4.5.3).  

The appliance can be used with either the Vokèra condensing 

60/100mm concentric flue system or the optional 80/125mm 

concentric flue system.  

NOTE

These instructions relate 

only

 to the Vokèra condensing 

60/100mm concentric flue system. For specific details on the 

installation of the 80/125mm concentric flue system please refer 

to the instructions supplied. The appliance flue outlet elbow can 

be rotated through 360º on its vertical axis. In addition the flue 

may be extended from the outlet elbow in the horizontal plane 

(see 2.9). A reduction must also be made to the maximum length 

(see table below) when additional bends are used.

Reduction for additional bends

  

Bend  

Reduction in maximum flue length for each bend

  45º bend  1.0 metre (60/100) - 1.0 metre (80/125)  
  90º bend  1.0 metre (60/100) - 1.5 metre (80/125) 

Horizontal flue terminals and accessories

 Part No. 

Description 

Length 

 29450120 

Horizontal flue kit 

900mm 

 29450121 

Telescopic flue kit 

455/630mm

 522 

Plume management kit 

1370mm 

 29450123 

90-degree bend 

N/A 

 29450124 

45-degree bends (pair) 

N/A 

 29450125 

500mm extension 

500mm 

 29450126 

1000mm extension 

1000mm 

 29450127 

2000m extension 

2000mm 

 29450128 

Telescopic extension 

372/519mm

 529 

Wall bracket pack (5) 

208mm

Using the template provided (

A

), mark and drill a 125mm hole 

for the passage of the flue pipe. The hole should be drilled to 

ensure any condense fluid that forms, is allowed to drain back to 

the appliance (see fig. 12). The fixing holes for the wall-mounting 

bracket should now be drilled and plugged, an appropriate type 

and quantity of fixing should be used to ensure that the bracket 

is mounted securely. Once the bracket has been secured to 

the wall, mount the appliance onto the bracket.

FITTING THE TELESCOPIC HORIZONTAL FLUE KIT

In some instances It may necessary to cut the inner 60mm pipe 

of the flue bend at the point indicated (fig.12a pos. A) to allow 

for easier insertion to the boiler flue spigot.

FITTING THE HORIZONTAL FLUE KIT

Carefully measure the distance from the centre of the appliance 

flue outlet to the edge of the finished outside wall (dimension 

X). Add 65mm to dimension X to give you Dimension Y (see 

fig 12). Measure dimension Y from the terminal end of the con

-

centric flue pipe and cut off the excess ensuring any burrs are 

removed. Pass the concentric flue pipe through the previously 

drilled hole. Fit the flue bend to the boiler flue outlet and insert 

the concentric flue pipe into the flue bend ensuring the correct 

seal is made.

 

Using the clamp, gasket, and screws supplied, 

secure the flue bend to the appliance flue spigot. 

NOTE

Fit the internal (white) trim to the flue assembly prior to con

-

necting the flue pipe to the bend.

You must ensure that the entire flue system is properly sup

-

ported and connected. Seal the flue assembly to the wall using 

cement or a suitable alternative that will provide satisfactory 

weatherproofing. The exterior trim can now be fitted.

SECTION 4 - INSTALLATION

 Fig. 10

Terminal or 

extension

Outer clamps

Содержание Excel 25

Страница 1: ...S TO BE RETAINED BY USER Vok ra is a licensed member of the Benchmark scheme which aims to improve the standards of installation and commissioning of domestic hot water systems in the UK Excel High ef...

Страница 2: ...3A 5 Air supply 11 3A 6 Water circulation 11 3A 7 Electrical supply 11 3A 8 Mounting on a combustible surface 11 3A 9 Timber framed buildings 11 3A 10 Inhibitors 11 3A 11 Showers 11 3A 12 Declaration...

Страница 3: ...el boiler has been designed to meet and exceed the very latest standards in gas central heating technology and if cared for will give years of reliable use and efficiency Please therefore take some ti...

Страница 4: ...et temperature or counter clockwise to reduce the temperature range 37 C 60 C Boiler at OFF standby Select this position when you want the boiler to be switched off for short periods days or if the bo...

Страница 5: ...may be necessary to reduce the flow of water at the hot water outlet tap NOTE If the appliance fails to ignite during the ignition sequence it will enter a lockout condition Should this occur please a...

Страница 6: ...switch in the bottom position To select OFF mode move the selector switch in the upper position APPLIANCE STATUS LED AND FAULT CODES Fig 3 4 WHAT IF 5 SETTING THE VOK RA Advice for homeowners Please c...

Страница 7: ...use with a sealed system only consequently they are not intended for use on open vented systems This booklet is an integral part of the appliance It is therefore necessary to ensure that the booklet...

Страница 8: ...the boiler will perform a three minute anti cycle timer delay When the request for heat has been satisfied the appliance pump and fan may continue to operate to dissipate any residual heat within the...

Страница 9: ...ume 74 litres Pre charge pressure 1 bar 2 5 Dimensions Excel 25 Excel 29 Height mm 715 Width mm 405 Depth mm 250 Dry weight kg 28 29 2 6 Clearances Excel 25 Excel 29 Sides 12mm Top 150mm from casing o...

Страница 10: ...ain pipe etc 25 mm E Below eaves 25 mm F Below balcony car port roof etc 25 mm G To the side of a soil drain pipe etc 25 mm 60mm for 80 125 5 flue H From internal external corner 25 mm 60mm for 80 125...

Страница 11: ...n vessel to accom modate the increased volume of water when the system is heated It can accept up to 8 litres of expansion from within the system generally this is sufficient however if the system has...

Страница 12: ...is to be fitted on a wall of combustible material There is no requirement to protect the wall 3 9 TIMBER FRAMED BUILDINGS If the appliance is to be fitted in a timber framed building it shouldbefitte...

Страница 13: ...W PRESSURE SEALED SYSTEM An alternative method of filling the system would be from an independent make up vessel or tank mounted in a position at least 1 metre above the highest point in the system an...

Страница 14: ...plane see2 9 Areductionmustalsobemadetothemaximumlength see table below when additional bends are used Reduction for additional bends Bend Reduction in maximum flue length for each bend 45 bend 1 0 me...

Страница 15: ...e installation of the 80 125mm concentric flue system please refer to the instructions supplied The vertical flue terminal can be connected directly to the ap pliance flue outlet Alternatively an exte...

Страница 16: ...ir 2000mm 0225840 45 bend pair N A 0225845 90 bend pair N A 0225850 Twin bracket 5 N A 0225855 Single bracket 5 N A MOUNTING THE BOILER The fixing holes for the wall mounting bracket should now be dri...

Страница 17: ...wards the appliance 17mm per 1000mm Fig 13c Fig 14 4 6 CONNECTING THE GAS AND WATER The appliance is supplied with an accessory pack that includes service valves Theservicevalvesareforwelding Theacces...

Страница 18: ...circuits please refer to section 8 for detailed instructions ANYEXTERNALCONTROLOR WIRING MUST BE SERVED FROM THE SAME ISOLATOR AS THAT OF THE APPLIANCE The supply cable from the isolator to the appli...

Страница 19: ...d properly and in ac cordance with the instructions ensure all appliance service valves are open 5 6 INITIAL LIGHTING Ensure the electrical supply to the appliance is switched on Ensure any external c...

Страница 20: ...tres flow restrictor 5 12 FINAL CHECKS ENSURE ALL TEST NIPPLES ON THE APPLIANCE GAS VALVE ARE TIGHT AND CHECKED FOR TIGHTNESS ENSURE THE APPLIANCE FLUE SYSTEM IS FITTED CORRECTLY AND IS PROPERLY SECUR...

Страница 21: ...ved from the appliance Replace carefully in the reverse order 6 6 SAFETY VALVE fig 22 Carry out component removal procedure as described in 6 4 Disconnect the outlet pipe G from the safety valve remov...

Страница 22: ...omponent removal procedure as described in 6 4 Remove the air chamber front cover Disconnect the electrode leads and ancillary wiring from their respective connectors Re move the retaining screws V fo...

Страница 23: ...ibed in 6 4 Remove the locking pin Q1 that secures the cover R1 to the hydraulic manifold Using a hooked piece of wire carefully withdraw the by pass cartridge S1 and or DHW non return cartridge T1 En...

Страница 24: ...onnectthewiringtotheDHWflowswitch Slacken and unscrew the inlet connection Unscrew the nut E2 Lift the DHW flow switch housing from its seating If necessary remove the locking pin F2 from the DHW flow...

Страница 25: ...sed for more that 20 minutes 7 2 3 HEATING MODE With the selector switch in the heating hot water position and any additional controls time clock programmer room thermostat etc calling for heat the ap...

Страница 26: ...ut the component removal procedure as described in 6 4 You must ensure that the boiler is completely drained of water Using a suitable pressure gauge remove dust cap on expansion vessel and check the...

Страница 27: ...letion of any task that required the disconnection and re connection of any electrical wiring or component these checks must be repeated 7 8 FAULT FINDING Before attempting any faultfinding the electr...

Страница 28: ...c information on the suitability of a particular control Further guidance on the recom mended practice for the installation of external controls can be found in CHeSS HC5 HC6 www energyefficiency gov...

Страница 29: ...oiler lock out CN1 CN15 Connectors CN5 Room thermostat 24 Vdc S W CO2 function button F S 1 Flame sensor F1 Fuse 3 15A T F External fuse 3 15A F M3 Terminal strip for electrical connection hight power...

Страница 30: ...yellow led blinking gas valve maximun setting press twice burner running at maximum DHW yellow led blinking red led fixed gas valve minimum setting press three time burner running at minimum yellow l...

Страница 31: ...3 However if the CO2 reading is incorrect the minimum gas pressure must be adjusted as follows locate the minimum adjustment screw fig 37 using a suit able screwdriver remove the protection plug using...

Страница 32: ......

Страница 33: ......

Страница 34: ...to stabilise YES Is CO less than 350ppm AND CO CO2 ratio less than 0 004 NO Boiler is operating satisfactorily No further actions required Ensure test points are capped boiler case is correctly repla...

Страница 35: ......

Страница 36: ...s vokera co uk www vokera co uk www vokera ie Sales General Enquires T 0844 391 0999 F 0844 391 0998 Vok ra Ireland West Court Callan Co Kilkenny T 056 7755057 F 056 7755060 Vok ra Limited reserve the...

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