background image

14

IMPORTANT

The vertical flue terminal is 1.0 metre in length and cannot be 

cut; therefore it may be necessary to adjust the height of the 

appliance to suit or use a suitable extension.

Connect the vertical flue assembly to the boiler flue spigot us

-

ing the 100mm clip, gasket & screws (supplied), ensuring the 

correct seal is made. The flue support bracket (supplied with 

the vertical flue kit) can now be fitted. 

If the vertical flue requires extension/s or additional bend/s, 

connect the required number of flue extensions or bends (up 

to the maximum equivalent flue length) between the boiler and 

vertical flue assembly (see fig. 14).

Ensure that any horizontal sections of the flue system have a 

minimum 1º; maximum 3º fall back to the boiler (1º = 17mm 

per 1000mm).

NOTE

When cutting an extension to the required length, you must 

ensure that the excess is cut from the plain end of the exten-

sion. Remove any burrs, and check that any seals are located 

properly.

You must ensure that the entire flue system is properly sup

-

ported and connected.

4.5.3 TWIN FLUE SYSTEM

The Vokèra twin flue system enables greater flue distances 

to be achieved than that of a concentric flue system. It can be 

used for horizontal or vertical applications, however the twin 

flue  system  must  be  converted  to  the  dedicated  concentric 

flue kit for termination. It is essential that the installation of the 

twin flue system be carried out in strict accordance with these 

instructions.

GUIDANCE NOTES ON TWIN FLUE INSTALLATION 

•  The flue must have a have a minimum 1º; maximum 3º (1º = 

17mm per 1000mm) fall back to the appliance to allow any 

condensate that may form in the flue system to drain via the 

condensate drain. Consideration must also be given to the fact 

that there is the possibility of a small amount of condensate 

dripping from the terminal.

•  Ensure that the entire flue system is adequately supported, 

use at least one bracket for each extension.

•  The  entire  flue  system  must  be  adequately  insulated  to 

maintain heat within the flue system thereby reducing the 

possibility of condensate production.

•  As the exhaust outlet pipe can reach very high temperatures 

it must be protected to prevent persons touching the hot 

surface.

•  The condensate drain pipe must be connected in accordance 

with building regulations.

Reduction for bends

  

 

Twin flue accessories

  

Part No. 

Description 

Length 

  0225805 

Horizontal flue terminal 

1.0 metre

  0225810 

Vertical flue terminal 

1.0 metre

  359 

Twin adapter kit 

N/A 

  531 

Pitched roof flashing plate 

N/A 

  532 

Flat roof flashing plate 

N/A 

  0225815 

Condensate drain kit 

N/A 

  0225820 

0.25m extension  (pair) 

250mm 

  0225825 

0.5m extension (pair) 

500mm 

  0225830 

1.0m extension (pair) 

1000mm

  0225835 

2.0m extension (pair) 

2000mm

  0225840 

45º bend (pair) 

N/A 

  0225845 

90º bend (pair) 

N/A 

  0225850 

Twin bracket (5) 

N/A 

  0225855 

Single bracket (5) 

N/A 

MOUNTING THE BOILER

The fixing holes for the wall-mounting bracket should now be 

drilled and plugged, an appropriate type and quantity of fixing 

should be used to ensure that the bracket is mounted securely.  

Fig. 13a

HORIZONTAL TERMINATION (fig. 13c)

The twin flue system must be converted to the dedicated con

-

centric flue kit for termination.

•  The horizontal terminal is supplied with a built-in converter 

box and cannot be shortened.  

•  A 130mm hole is required for the passage of the concentric 

terminal through the wall.

•  The air inlet pipe must always be level with or below, that of 

the exhaust pipe.

Depending on site conditions it may be preferable to install the 

terminal assembly prior to fitting the twin flue pipes.  

Mark and drill a level 130mm hole for the passage of the horizontal 

flue terminal. Insert the terminal assembly into the flue hole.

Push-fit the twin flue pipes onto the concentric to twin converter 

box ensuring that the exhaust pipe connects to the exhaust 

connection on the concentric to twin converter.

If necessary cut the plain ends (male) of the twin flue pipes to 

allow connection to the concentric to twin converter.

NOTE

Before cutting twin flue pipes ensure allowances have been 

made for connection onto the previous piece and onto the con-

centric to twin converter. The last twin flue pipes must be pushed 

50mm onto the male spigots of the concentric to twin converter.

NOTE

Seal the flue terminal assembly to the wall using cement or a 

suitable alternative that will provide satisfactory weatherproof-

ing. The interior and exterior trim can now be fitted.

VERTICAL TERMINATION (fig. 14)

The twin flue system must be converted to the dedicated con

-

centric flue kit for termination.

•  The vertical terminal is supplied with a built-in converter box 

and cannot be shortened.  

Once the bracket has been secured to the wall, mount the ap-

pliance onto the bracket.

INSTALLATION OF TWIN ADAPTOR KIT (fig. 13a-13b)  

•  Insert the exhaust connection manifold (A) onto the appliance 

flue outlet.

•  Remove the blanking plate (located to the left of the appliance 

flue outlet) and – using the same screws – install the air inlet 

plate (B).

•  Using the hole in the exhaust connection manifold as a guide, 

drill a 3mm hole in the appliance flue spigot and secure the 

exhaust manifold connection to the flue spigot using the screw 

provided (C).

•  Using the two holes in the air inlet plate as a guide, drill a 

3mm hole in each and secure the air inlet pipe/bend using 

the screws provided.

The twin flue pipes extensions and accessories can now be 

installed by pushing together (the plain end of each extension 

or bend should be pushed approximately 50mm into the female 

socket of the previous piece).

B

A

C

 

Bend  

Reduction in maximum flue length for each bend

  45º bend  1.0 metre  
  90º bend  1.5 metre 

Fig. 13b

Содержание Excel 25

Страница 1: ...S TO BE RETAINED BY USER Vok ra is a licensed member of the Benchmark scheme which aims to improve the standards of installation and commissioning of domestic hot water systems in the UK Excel High ef...

Страница 2: ...3A 5 Air supply 11 3A 6 Water circulation 11 3A 7 Electrical supply 11 3A 8 Mounting on a combustible surface 11 3A 9 Timber framed buildings 11 3A 10 Inhibitors 11 3A 11 Showers 11 3A 12 Declaration...

Страница 3: ...el boiler has been designed to meet and exceed the very latest standards in gas central heating technology and if cared for will give years of reliable use and efficiency Please therefore take some ti...

Страница 4: ...et temperature or counter clockwise to reduce the temperature range 37 C 60 C Boiler at OFF standby Select this position when you want the boiler to be switched off for short periods days or if the bo...

Страница 5: ...may be necessary to reduce the flow of water at the hot water outlet tap NOTE If the appliance fails to ignite during the ignition sequence it will enter a lockout condition Should this occur please a...

Страница 6: ...switch in the bottom position To select OFF mode move the selector switch in the upper position APPLIANCE STATUS LED AND FAULT CODES Fig 3 4 WHAT IF 5 SETTING THE VOK RA Advice for homeowners Please c...

Страница 7: ...use with a sealed system only consequently they are not intended for use on open vented systems This booklet is an integral part of the appliance It is therefore necessary to ensure that the booklet...

Страница 8: ...the boiler will perform a three minute anti cycle timer delay When the request for heat has been satisfied the appliance pump and fan may continue to operate to dissipate any residual heat within the...

Страница 9: ...ume 74 litres Pre charge pressure 1 bar 2 5 Dimensions Excel 25 Excel 29 Height mm 715 Width mm 405 Depth mm 250 Dry weight kg 28 29 2 6 Clearances Excel 25 Excel 29 Sides 12mm Top 150mm from casing o...

Страница 10: ...ain pipe etc 25 mm E Below eaves 25 mm F Below balcony car port roof etc 25 mm G To the side of a soil drain pipe etc 25 mm 60mm for 80 125 5 flue H From internal external corner 25 mm 60mm for 80 125...

Страница 11: ...n vessel to accom modate the increased volume of water when the system is heated It can accept up to 8 litres of expansion from within the system generally this is sufficient however if the system has...

Страница 12: ...is to be fitted on a wall of combustible material There is no requirement to protect the wall 3 9 TIMBER FRAMED BUILDINGS If the appliance is to be fitted in a timber framed building it shouldbefitte...

Страница 13: ...W PRESSURE SEALED SYSTEM An alternative method of filling the system would be from an independent make up vessel or tank mounted in a position at least 1 metre above the highest point in the system an...

Страница 14: ...plane see2 9 Areductionmustalsobemadetothemaximumlength see table below when additional bends are used Reduction for additional bends Bend Reduction in maximum flue length for each bend 45 bend 1 0 me...

Страница 15: ...e installation of the 80 125mm concentric flue system please refer to the instructions supplied The vertical flue terminal can be connected directly to the ap pliance flue outlet Alternatively an exte...

Страница 16: ...ir 2000mm 0225840 45 bend pair N A 0225845 90 bend pair N A 0225850 Twin bracket 5 N A 0225855 Single bracket 5 N A MOUNTING THE BOILER The fixing holes for the wall mounting bracket should now be dri...

Страница 17: ...wards the appliance 17mm per 1000mm Fig 13c Fig 14 4 6 CONNECTING THE GAS AND WATER The appliance is supplied with an accessory pack that includes service valves Theservicevalvesareforwelding Theacces...

Страница 18: ...circuits please refer to section 8 for detailed instructions ANYEXTERNALCONTROLOR WIRING MUST BE SERVED FROM THE SAME ISOLATOR AS THAT OF THE APPLIANCE The supply cable from the isolator to the appli...

Страница 19: ...d properly and in ac cordance with the instructions ensure all appliance service valves are open 5 6 INITIAL LIGHTING Ensure the electrical supply to the appliance is switched on Ensure any external c...

Страница 20: ...tres flow restrictor 5 12 FINAL CHECKS ENSURE ALL TEST NIPPLES ON THE APPLIANCE GAS VALVE ARE TIGHT AND CHECKED FOR TIGHTNESS ENSURE THE APPLIANCE FLUE SYSTEM IS FITTED CORRECTLY AND IS PROPERLY SECUR...

Страница 21: ...ved from the appliance Replace carefully in the reverse order 6 6 SAFETY VALVE fig 22 Carry out component removal procedure as described in 6 4 Disconnect the outlet pipe G from the safety valve remov...

Страница 22: ...omponent removal procedure as described in 6 4 Remove the air chamber front cover Disconnect the electrode leads and ancillary wiring from their respective connectors Re move the retaining screws V fo...

Страница 23: ...ibed in 6 4 Remove the locking pin Q1 that secures the cover R1 to the hydraulic manifold Using a hooked piece of wire carefully withdraw the by pass cartridge S1 and or DHW non return cartridge T1 En...

Страница 24: ...onnectthewiringtotheDHWflowswitch Slacken and unscrew the inlet connection Unscrew the nut E2 Lift the DHW flow switch housing from its seating If necessary remove the locking pin F2 from the DHW flow...

Страница 25: ...sed for more that 20 minutes 7 2 3 HEATING MODE With the selector switch in the heating hot water position and any additional controls time clock programmer room thermostat etc calling for heat the ap...

Страница 26: ...ut the component removal procedure as described in 6 4 You must ensure that the boiler is completely drained of water Using a suitable pressure gauge remove dust cap on expansion vessel and check the...

Страница 27: ...letion of any task that required the disconnection and re connection of any electrical wiring or component these checks must be repeated 7 8 FAULT FINDING Before attempting any faultfinding the electr...

Страница 28: ...c information on the suitability of a particular control Further guidance on the recom mended practice for the installation of external controls can be found in CHeSS HC5 HC6 www energyefficiency gov...

Страница 29: ...oiler lock out CN1 CN15 Connectors CN5 Room thermostat 24 Vdc S W CO2 function button F S 1 Flame sensor F1 Fuse 3 15A T F External fuse 3 15A F M3 Terminal strip for electrical connection hight power...

Страница 30: ...yellow led blinking gas valve maximun setting press twice burner running at maximum DHW yellow led blinking red led fixed gas valve minimum setting press three time burner running at minimum yellow l...

Страница 31: ...3 However if the CO2 reading is incorrect the minimum gas pressure must be adjusted as follows locate the minimum adjustment screw fig 37 using a suit able screwdriver remove the protection plug using...

Страница 32: ......

Страница 33: ......

Страница 34: ...to stabilise YES Is CO less than 350ppm AND CO CO2 ratio less than 0 004 NO Boiler is operating satisfactorily No further actions required Ensure test points are capped boiler case is correctly repla...

Страница 35: ......

Страница 36: ...s vokera co uk www vokera co uk www vokera ie Sales General Enquires T 0844 391 0999 F 0844 391 0998 Vok ra Ireland West Court Callan Co Kilkenny T 056 7755057 F 056 7755060 Vok ra Limited reserve the...

Отзывы: