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Help in the event of faults

US edition 2021/01

VH / VTS / VBL / VAI Translation of the original operating manual

Subject to change without notice

Contact:

+49(0)92 78-774 33-0

+49(0)92 78-774 33-11

www.vogt-tec.com

8 Help in the event of faults

8�1 What to do in the event of faults or malfunctions

Faults of any kind must be fixed immediately to prevent major damage to

the VOGT compressed air device.

If a fault occurs, disconnect the VOGT compressed air device from the

compressed air supply straight away. Check once again that the device is

depressurized before troubleshooting the fault.

8�2 Fixing faults

Fault

Possible cause

How to fix

The VOGT

compressed air

device is not

working or is

not powerful

enough.

The piston has

begun to rust inside

the housing due to

insufficient oiling.

Push the piston through the tool holder using a suit-

able punch.

Pour a little VOGT Special Oil (Z 500) into the connect-

ing hose and the tool holder.

Briefly operate the device without a tool.

Disconnect the compressed air infeed again.

Pull the infeed hose off again.

Repeat the entire process a few times.

YouTube manual: loosening the piston

Too much lubricat-

ing oil used or water

in the rammer.

Pour a little (1 to 2 cm³) VOGT cleaner (861 015) into

the connecting hose.

Briefly operate the device without a tool.

Catch the oil/water/detergent mixture that escapes in

a suitable container.

Disconnect the compressed air infeed again.

Pull the infeed hose off again.

Repeat the entire process two or three times.

Pour a little VOGT Special Oil (Z 500) into the connect-

ing hose.

Operate the compressed air device.

Dispose of the oil/water mixture in accordance with

the regulations.

YouTube manual: cleaning the rammer

Содержание VH 25

Страница 1: ...EN VOGT Hammer VOGT TurboSpade VOGT Soil Aerator VOGT Air Injector with Spare parts list Translation of the original operating Manual ...

Страница 2: ... 2 ...

Страница 3: ...s 12 3 1 Basic principles 12 3 2 Intended use 12 3 3 Foreseeable misuse 12 3 4 Safety instructions 13 3 5 Additional safety instructions for the VBL VAI 15 3 6 Residual risks 16 3 7 Competencies of personnel 18 3 8 Safety stickers 19 4 Transportation 20 5 Getting ready for operation 21 5 1 Inserting and removing tools 21 5 2 Fixing the VAI pneumatic control to the VTS 22 5 3 Supplying compressed a...

Страница 4: ...ansport case 47 12 6 Spare parts list VOGT Soil Aerator 48 12 7 Spare parts list VOGT Air Injector 49 12 8 Spare parts list Injection unit 50 13 Assembly Instructions 51 13 1 Attaching the scraper to the M 5000 M 5000 18 scraper holder 51 13 2 Attaching the double cross blade holder and scraper to the M 5000 M 5000 18 scraper holder 52 13 3 Assembling the B 55 cross blade 52 13 4 Attaching the par...

Страница 5: ...nyone tasked with working with the com pressed air device be stored in such a way that it can be accessed by all users at any time It is a good idea to keep the manual inside the transport case of the compressed air device be handed over together with all other necessary documentation if the compressed air device is being passed on to third parties Your compliance will help to avoid hazards reduce...

Страница 6: ...itional information intended to optimize product use 1 3 Structure of warnings Signal word Used for Potential consequences if the warning is ignored DANGER Injury impending danger Death or extremely severe injuries WARNING Injury potentially hazardous situation Death or extremely severe injuries CAUTION Injury Slight or minor injuries NOTICE Damage to property Damage to the device and in the surro...

Страница 7: ...nd tools 2 1 System components and tools Although each VOGT compressed air device is designed for specific types of task all devices have the same general structure Each compressed air device is made up of four components an handle a stick a rammer with vibration damping system also available without vibra tion damping system a tool VOGT Hammer VOGT TurboSpade Handle Handle Stick Sticks Rammers Ra...

Страница 8: ... a wide range of versions For instance the VOGT Hammer is available with two different handles The standard handle is especially versatile while the Delta handle makes it easier to apply force in the direction of the stick Two different rammers are also available for the VOGT Hammer which differ in terms of blow frequency blow force and weight VH 30 VH 30 Delta This lightweight device with a high ...

Страница 9: ...low blow frequency but a high blow force and a sturdy 18 mm chis el holder the VOGT TurboSpade is ideal for vertical work The wide range of tools available makes the VOGT TurboSpade suitable for tasks such as digging breaking up compacting and ramming Its T shaped handle makes it particularly easy on the back when working The vibration damping system on the VOGT TurboSpade VTS 60 serves to reduce ...

Страница 10: ... tube down to the desired depth Compressed air is then pumped through the injection tube straight into the material to be loosened in order to open up soot blocked channels for example Control elements 1 Trigger lever The trigger lever on the VOGT Soil Aerator is used to insert the injection tube into the material to be loosened e g the soil The rammer is sup plied with compressed air while the tr...

Страница 11: ...making it easy to transport off site or processed by other means Control elements 1 Trigger lever The trigger lever on the VOGT Soil Aerator is used to insert the injection tube into the material to be loosened e g the soil The rammer is sup plied with compressed air while the trigger lever is pressed down 2 Control lever The control lever is used to push the compressed air into the material to be...

Страница 12: ...ng ramming scraping cut ting breaking up removing solidifying uncovering cleaning digging and loosening materials or aeration They must be used together with original VOGT tools and accessories The basic sets specified for each task contain the appropriate tools acces sories and protective equipment for different applications such as civil engineering road construction outdoor or indoor work and r...

Страница 13: ...ions in the manual must always be followed during use The VOGT Hammer TurboSpade must not be modified Modifications can make safety measures less effective and expose the user to greater risk Only use lubricated condensate free compressed air Use accessories to pre treat the compressed air if required such as the VOGT precision in line oiler Z 300 If the device is to be put into storage for longer...

Страница 14: ...rough using the device and for trip hazards posed by the air hose Always use a VOGT compressed air device that is appropriate for the various tasks to be performed in order to prevent excessive strain on your body Suitable device versions and sets are available for different tasks Proceed with caution in unfamiliar conditions of use Power cables may pose hidden hazards VOGT compressed air devices ...

Страница 15: ...that the specified operating pressure is not exceeded Never use the hose to carry or pull the VOGT Hammer TurboSpade 3 5 Additional safety instructions for the VBL VAI In addition to the safety instructions set out above other safety related instructions also apply when working with the VOGT Soil Aerator and the VOGT Air Injector as a result of the tools used Always use the VOGT Soil Aerator and t...

Страница 16: ... in the manual Select maintain and if necessary replace tools in line with the manu facturer s recommendations A sound absorber Z 850 is available as an optional accessory for VOGT Hammers TurboSpades Take additional measures to reduce noise in the workplace Use ear protectors in accordance with your employer s policies and or occupational health and safety regulations Dust Fumes Dust and fumes ge...

Страница 17: ... your body for too long Take breaks in good time be fore you feel any discomfort in your hands arms shoulders or chest When working in cold conditions wear warm clothes and keep your hands warm and dry If you find that the skin on your fingers or hands is getting numb tin gling hurting or turning white stop working with the VOGT Hammer TurboSpade tell your employer and consult a physician Hold the...

Страница 18: ...g competencies They must be at least 18 years old and in full possession of their physi cal and mental faculties and must be physically capable of handling the size weight and power of the device They must have read and understood the safety instructions and the parts of the operating manual relevant to operation and must observe these Authorized maintenance personnel must have the following compe...

Страница 19: ...e located on the stick of the compressed air devices Stickers must always be present and legible Any that have fallen off or become damaged or illegible must be replaced without delay Stickers can be ordered as spare parts Symbol Meaning 1 Read manual 2 Wear hand protection 3 Wear eye protection 4 Wear ear protection 5 Wear foot protection 6 Sound power level in accordance with Directive 2000 14 E...

Страница 20: ... used It is advisable to use the VOGT transport case available as an acces sory or a similar transportation aid for this purpose The transport case has space for the compressed air device the most important accessories the operating manual and other documents if required When transporting it inside a vehicle make sure that the VOGT com pressed air device is secured against slipping rolling around ...

Страница 21: ...damaged tools Faulty or unsuitable tools increase the risk of accidents Edgeless tools increase noise and vibration levels during work and impair performance Inserting a tool Follow these steps to insert a tool The tool may be ejected forcefully or the VOGT Hammers VOGT TurboSpade may start up unin tentionally Risk of severe injury Disconnect the compressed air hose from the VOGT Hammer TurboSpade...

Страница 22: ...l Follow these steps to remove a tool 1 Put the blade protection back onto any Frankenklinge cutting or cross blades as well as the protection for the injection tube 2 Check whether the chisel holder contains oil Top up the oil if required see Chapter 6 3 Push the clamping sleeve C back until the tool is released 4 Use your other hand to pull the tool A out of the chisel holder B 5 Return the clam...

Страница 23: ...60 18 Delta VTS 50 VTS 60 This generally equates to a minimum suction capacity of around 380 450 l min for compressors Note To connect the VOGT compressed air device to the compressed air supply e g compressor you will need an air intake hose with an inside diameter of at least 9 mm such as a VOGT metal hose drum Z 100 or VOGT compressed air hose Z 110 Use a hose with a larger cross section if cov...

Страница 24: ...d air hose to the compressed air supply e g a compressor and open the compressed air infeed if an additional stop cock has been fitted 3 Check that the hoses and couplings are leak tight If they are not switch off the compressed air supply and replace the hose immediate ly 4 Connect the compressed air hose to the connecting hose on the VOGT compressed air device The VOGT Hammer TurboSpade may star...

Страница 25: ... 6 0 bar 72 to 87 psi Thin plaster textured plaster 5 0 bar 72 psi Lime gypsum plaster 5 0 to 6 0 bar 72 to 87 psi Lime cement plaster 6 0 bar 87 psi Tiles glued 5 0 to 6 0 bar 72 to 87 psi Tiles in mortar bed 6 0 bar 87 psi Digging 6 0 bar 87 psi Compacting 5 0 to 6 0 bar 72 to 87 psi Chiseling 6 0 bar 87 psi Ramming 6 0 bar 87 psi Maximum operating pressure 6 0 bar 87 psi Recommended operating p...

Страница 26: ...il Environmental pollution Danger to flora and fauna Only use non lubricated condensate free com pressed air If required use a piece of equipment to pre treat the compressed air inside the feed line to the VOGT compressed air device 2 Connect the compressed air supply e g a compressor to the pneu matic control using a suitable hose or tube paying particular attention to whether the claw couplings ...

Страница 27: ...ly as much physical strength as is required so that the compressed air device overcomes the resistance from the tool guide the blows move forward the compressed air device does not jump up and the material is actually worked When working with the VOGT Hammer TurboSpade adopt a comfortable posture make sure you are holding it securely and avoid uncomfortable positions or any in which it is hard to ...

Страница 28: ...ber the following points Always disconnect the compressed air supply Remove the tool from the compressed air device see Chapter 5 1 Check whether the tool holder is covered with a film of oil If not drop a few drops of VOGT Special Oil Z 500 into the connecting hose and op erate the compressed air device without a tool for about ten seconds The compressed air will push the oil into the rammer Adju...

Страница 29: ...ot work use the shaft extractor for Injection or Aeration tube I91 006 Operating the VOGT Air Injector If the ground is very dry water the area to be injected the day before to make sure that the injection tube will penetrate the soil 1 Place the injection tube where you want to inject 2 Use your hand to operate the trigger lever It must never be locked in place using any auxiliary equipment 3 The...

Страница 30: ...er If this happens reduce the quantity of oil at the oiler and clean the compressed air device if necessary Not enough oil will cause damage to the compressed air device and the tool Check the oil infeed and top up the oil or readjust the oiler as re quired Adjusting the quantity of oil Proceed as follows Risk of components being forcefully ejected or compressed air escaping uncontrollably Danger ...

Страница 31: ...hold er and tool If the end of the tool that is inserted hexagon is coated lightly with oil or black after use the oiler is set correctly If the end of the tool that is inserted is metallic and shiny the oil quantity is set too low If the oil is leaking from the valve on the handle or along the chisel the oil quantity is set too high 4 If necessary readjust the quantity of oil on the in line oiler...

Страница 32: ...nes if they are not recti fied in good time For this reason always fix faults as soon as you discover them or contact VOGT Customer Service Cleaning Clean the VOGT compressed air device the tools the hose and other accessories with a clean dry or oiled cloth Keep your VOGT compressed air device in its metal transport case whenever possible Always store the device in a dry condition and in an envir...

Страница 33: ...ide the housing due to insufficient oiling Push the piston through the tool holder using a suit able punch Pour a little VOGT Special Oil Z 500 into the connect ing hose and the tool holder Briefly operate the device without a tool Disconnect the compressed air infeed again Pull the infeed hose off again Repeat the entire process a few times YouTube manual loosening the piston Too much lubricat in...

Страница 34: ...Check the tool for wear see Chapter 3 4 During operation The manufacturer or an authorized specialist work shop will need to carry out repairs Tool cannot be inserted or removed The clamping sleeve on the tool holder is being pushed all the way back rather than halfway when the tool is inserted or removed Only push the clamping sleeve on the tool holder halfway back when inserting or removing the ...

Страница 35: ...ompliance with the statuto ry provisions Sort all components into the following categories before sending them for recycling Metals and alloys Aluminum Copper Steel Stainless steel Plastics Rubber Packaging Wood The local municipal authority or specialist waste disposal companies can provide information on environmentally sustainable disposal If oil collects in large quantities it must always be h...

Страница 36: ... 8 kg 8 4 lb 4 6 kg 10 1 lb 4 1 kg 9 0 lb 4 9 kg 10 8 lb Weight Delta handle 4 2 kg 9 3 lb 5 0 kg 11 0 lb 4 5 kg 9 9 lb 5 3 kg 11 7 lb 4 8 kg 10 6 lb 5 6 kg 12 3 lb 5 1 kg 11 2 lb 5 9 kg 13 0 lb For technical production reasons the real weight can deviate from the information given here by 1 Designation Value Unit Operating medium Air Operating pressure 3 0 to 6 0 bar 44 87 psi Air consumption 190...

Страница 37: ... lb Weight Deltagriff 5 4 kg 11 9 lb 6 5 kg 14 3 lb 5 8 kg 12 8 lb 6 9 kg 15 2 lb 6 2 kg 13 7 lb 7 3 kg 16 1 lb 6 6 kg 14 6 lb 7 7 kg 17 0 lb For technical production reasons the real weight can deviate from the information given here by 1 Designation Value Unit Operating medium Air Operating pressure 3 0 to 6 0 bar 44 87 psi Air consumption 255 l min 9 0 cfm at 6 0 bar 87 psi Load measurement Tot...

Страница 38: ...asons the real weight can deviate from the information given here by 1 Designation Value Unit Operating medium Air Operating pressure 3 0 to 6 0 bar 44 87 psi Air consumption 255 l min 9 0 cfm at 6 0 bar 87 psi Load measurement Total vibration value ah VTS 50 12 5 m s2 VTS 60 4 6 m s2 Uncertainty K VTS 50 2 2 m s2 VTS 60 1 0 m s2 Impact rate 1960 min Evaluated sound output level LWA EN 15744 EN IS...

Страница 39: ...S 5 7 kg Weight with VTS 11 2 12 8 kg Evaluated sound output level LWA 105 dB 3 dB Uncertainty at 6 0 bar 87 psi Evaluated emission sound pressure level Lpa 105 dB 3 dB Uncertainty at 6 0 bar 87 psi Technical Data VOGT Air Injector Designation Value Unit Operating medium Air Operating pressure 3 0 to 10 0 bar 43 145 psi Air consumption 2 500 l min 88 3 cfm at 6 0 bar 87 psi Tool holder 18 mm hexag...

Страница 40: ...tec de www vogt tec de www youtube com vogtbaugeraete 11 2 Raw materials and supplies VOGT provides four pneumatics oils for working with the VOGT com pressed air devices Special oil Z 500 for normal operating environments High temperature oil 832 010 for particularly high ambient tempera tures Low temperature oil 835 010 for particularly low ambient temperatu res Bio Oil 834 010 for work in food ...

Страница 41: ...fter purchase 4 Warranty claims The purchaser must contact the seller of the product immediately if a problem occurs that the purchaser believes is covered by the limited product warranty This contact must be made as quickly as possib le and within thirty 30 days of the problem occurring at the latest The seller and or manufacturer s technical personnel will initially determine the type of problem...

Страница 42: ...lity or failure to perform required maintenance Costs for maintenance configuration or commissioning Products that have been changed or modified without written per mission from VOGT Baugeräte GmbH Products that have been repaired during the warranty period by people who are not employees of VOGT Baugeräte GmbH or their authorised service centres Costs for other possible damage or loss whether thi...

Страница 43: ...rials It is hereby expressly declared that the machinery fulfills all the relevant provisions of the follow ing EC Directives and or Regulations 2006 42 EC Directive 2006 42 EC of the European Parliament and of the Council of 17 May 2006 on machinery and amending Directive 95 16 EC recast 1 2000 14 EC Directive 2000 14 EC of the European Parliament and of the Council of 8 May 2000 on the approxima...

Страница 44: ...ision in line oiler Z 300 Pos Description Item No 1 Plug with outside thread 3 8 991 009 2 Hard PVC thread sealing ring 992 002 3 Aluminum front part 990 018 4 O ring for viewing glass 990 012 5 Viewing glass 990 011 6 Aluminum rear part 990 019 7 Sealing plug with O ring 990 013 8 O ring for sealing plug 990 028 9 Flow rate regulator 990 014 10 Nozzle complete 990 015 11 Quick release coupling 3 ...

Страница 45: ... Pos 5 10 3 T Handle complete Pos 5 9 12 13 4 Hand piece round with O Ring 5 Valve spring 6 Valve with O ring 7 Connecting nipple device side 8 Connecting hose with pressure relief valve complete set Pos 8 1 8 3 8 1 Anti kink spring device side 8 2 Connecting hose 8 3 Pressure relief valve connecting side 9 Engaging lever with bolt 10 Connection fitting with O Ring 11 Thread sealer 50 ml for gluin...

Страница 46: ... Stick length compl 592 0 mm 050 016 110 Visible length stick 635 0 mm Stick length compl 685 0 mm 060 016 110 Visible length stick 496 0 mm Stick length compl 551 0 mm 025 016 130 Visible length stick 869 5 mm Stick length compl 922 0 mm 030 016 130 Visible length stick 739 5 mm Stick length compl 792 0 mm 050 016 130 Visible length stick 835 0 mm Stick length compl 885 0 mm 060 016 130 Visible l...

Страница 47: ... 025 024 050 024 150 024 050 024 150 024 025 026 050 026 025 027 050 027 025 029 050 029 Pos Description 1 Rammer complete mounted Pos 3 5 8 10 13 2 Rammer with low vibration damping complete mounted Pos 4 8 10 13 3 Screwed connection stick fitting 4 Low vibration damping complete 5 Copper gasket solid 6 Piston 7 Housing 8 Tool holder 9 Housing with Tool holder mounted Pos 7 8 10 Ball set 3 pcs 11...

Страница 48: ...iption Art Nr 1 Control valve complete Pos 2 4 8 BL7 000 2 Fastening rope BL1 003 3 Quick release coupling 3 8 991 003 4 Reduction 3 4 3 8 I20 007 5 Fastening lug BL1 004 6 Claw coupling 3 4 I40 016 7 Rubber ring for claw coupling 991 014 8 Aeration hose BL1 001 9 Release handle I92 003 10 1 Hose extension for VTS 50 80 VTS 60 80 not illustrated BL2 001 10 2 Angle piece for VTS 50 50 VTS 60 50 not...

Страница 49: ...3 5 7 2x9 AI7 000 2 Ball valve with wing grip I30 005 3 Claw coupling black 3 4 I40 016 4 Rubber ring for claw coupling 991 014 5 Precision in line oiler without connections 990 022 6 Quick release coupling 3 8 991 003 7 Hand protection AI1 003 8 1 Injection hose for VTS 50 50 VTS 60 50 AI7 001 8 2 Injection hose for VTS 50 65 VTS 60 65 AI7 002 8 3 Injection hose for VTS 50 80 VTS 60 80 AI7 003 9 ...

Страница 50: ...holder l 95 mm KH 95 18 2 Injection connection Set I19 001 3 Injection connection I19 009 4 Clamping element with spacer ring I19 006 5 Clamping nut I19 005 6 1 Rubber protection cap large I19 002 6 2 Rubber protection cap small 035 240 Length Two sided opened One sided opened 50 cm I10 050 I15 050 65 cm I10 065 I15 065 80 cm I10 080 I15 080 95 cm I10 095 I15 095 110 cm I10 110 I15 110 140 cm I10 ...

Страница 51: ... edge Scraper holder M 5000 M 5000 18 Fertig montiert Schaber Mounted Frankenklinge Scraper Carriage bolt Reinforcing sheet metal retaining lock nut Reinforcing sheet metal for Scraper Mounting devices 2x Coach bolt 2x retaining lock nut 100 120mm width 160 300 mm width 902 004 902 005 902 008 Scraper Frankenklinge CAUTION beveled side below Place scraper on the scraper holder Place reinforcement ...

Страница 52: ...er and scraper on the scraper holder Insert carriage screws Screw on the wedge securing nuts by hand Align the double cross blade holder parallel to the scraper Tighten with a wrench Shoulder bolt screw Slightly loosen the nut for installation Mutter zum Einbau etwas lockern Cross blade holder Retaining lock shim nut Mounting devices Cross blade in Cross blade holder 1x Socket screw 2x Retaining l...

Страница 53: ...nge Insert the holding plate from below through the scraper holder Push the Frankenklinge blade on to the threaded pins Push the parquet wedge on to the threaded pins Screw on the wedge securing nuts by hand Tighten with a wrench Deflection device Scraper must rest on the edge Scraper holder M 5000 M 5000 18 Reinforcing sheet meta Retaining lock nut Schaber Scraper CAUTION beveled side below Holdi...

Страница 54: ...ve itself in automatically Retaining lock nut Scraper CAUTION beveled side below Reinforcing sheet metal black plate from 160 mm wigth large Reinforcing sheet Scraper must rest on the edge Scraper holder M 5000 M 5000 18 Fertig montiert Schaber Holding plate with pressed in screws Fertig montiert Schaber mit Umlenkvorrichtung Mounting devices 1x Holding plate 1x Reinforcing sheet metal 2x Retainin...

Страница 55: ...chisel 200 120 B 120 LF Frankenklinge cutting PU elastic adhesive parquet and laminate floors ship s decks and facade claddings 260 60 14 260 40 18 300 40 M 340 M 340 18 M 360 M 360 18 Wide chisel cement and lime cement plaster tenacious plaster brickwork tiles in mortar bed swimming screed l 430 b 140 GA 140 H GA 140 18 H Digging spade universal hardly loosening soil 180 80 l 220 120 120 l 220 V ...

Страница 56: ...n various other languages from the media library Bayreuth VOGT Baugeräte GmbH Industriestraße 39 D 95466 Weidenberg 49 0 92 78 774 33 0 49 0 92 78 774 33 11 info vogt tec de www vogt tec de facebook com vogtbaugeraete youtube com vogtbaugeraete We are reachable for you Monday Thursday 07 30 17 00 Friday 07 30 15 00 ...

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