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Chapter 7 Maintenance 95

SmartCabinet Series Solution Product for IDC or Computer Rooms User Manual

Fault phenomenon

Possible cause

Check or remedy

Water leakage

detective belt sensor

alarm

There are water in the detection belt area

Check the leaking place in the computer room

AC condensate water leakage

Check that the connection of the condensate water

pipes is reliable

PDU over-load alarm

PDU exceeds the load setpoint

Check the actual load power of single PDU

The power distribution or the PDU output

has a short circuit

Check and clear up the risk of short circuit

Fan cannot start

Fan doesn

’t run normally

Check whether the fan MCB is closed

Fan is faulty

Call the customer service hotline of Vertiv

AC high pressure

alarm

Insufficient condensing airflow

Remove debris from coil and air inlet; flush the

condenser fin

Condenser fan not operating

Check that the cable connections of the outdoor unit are

tight; check that the condensate pressure sensor works

normally

Low pressure alarm

Refrigerant leakage

Check for leaking place and re-charge refrigerant

Outdoor ambient temperature too low

Call the customer service hotline of Vertiv

Outdoor unit fan running at full speed upon

low outdoor ambient temperature

Check that the L1 is connected with L in fan speed

controller; check that the condensate pressure sensor is

connected with the fan speed controller tightly

High temperature

alarm

High temperature setpoint is unreasonable

Reset the setpoint of high temperature alarm

Use in overload

Check the actual thermal power of the equipment in the

cabinet

Low temperature

alarm

Low temperature setpoint is unreasonable

Reset the setpoint of low temperature alarm

Содержание SmartCabinet Series

Страница 1: ...sers may contact the nearest Vertiv local sales office or service center Copyright 2017 by Vertiv Tech Co Ltd All rights reserved The contents in this document are subject to change without notice Ver...

Страница 2: ...the monitoring platform 3 The backfeed protection unit is external For its using method refer to UF BFP 63A Backfeed Protection Unit User Manual Warning Backfeed Protection Before operating on the cir...

Страница 3: ...roceeding with installation read all instructions verify that all the parts are included and check the nameplate to be sure the voltage matches available mains 3 Follow all local codes Warning Large L...

Страница 4: ...ling The Cabinet 15 3 2 Installing Air Conditioner of 600mm Wide Standard Unit 16 Removing And Placing Outdoor Unit 16 Installing AC Outdoor Unit 17 Connecting Copper Pipes 19 3 3 Installing Air Condi...

Страница 5: ...42 5 1 Introduction to SmartCabinet LCD Local Display 42 5 2 Introduction to LCD Local Display Interfaces 42 Main Page 42 Thermal management 42 Power and distribution 44 Environment values 45 Log 46...

Страница 6: ...ons 87 7 2 Maintenance Of The Main Components 87 MSC intelligent monitoring unit Maintenance 87 AC System Maintenance 89 UPS Power Distribtuion System Maintenance 94 7 3 Disassembly 94 7 4 Troubleshoo...

Страница 7: ...so provides energy consumption analysis All these added valves can hardly be realized by separated purchase In all the product helps the customers build a green and healthy datacenter quickly This cha...

Страница 8: ...and so on provide centralized monitoring platform for computer room management Highly integrated and space saving one standard cabinet provides stable operating conditions for all IT devices only cab...

Страница 9: ...arance and components of 600m wide integrated unit of SmartCabinet product is shown in Figure 1 4 Figure 1 4 Appearance and components of 600m wide integrated unit 1 5 Functional Components SmartCabin...

Страница 10: ...cooling of electronic devices with high energy efficiency ratio and automatic adjustment keeping the environment in the cabinet to be stable so that the IT devices can operate safely and reliably Emer...

Страница 11: ...stalltion field is level Space height is not less than 2300mm Installation field In computer room or office area The distance from the front rear door to the wall or other obstacles is larger than 1 0...

Страница 12: ...different models For example the clearances for opening the front and rear doors of 600mm wide standard unit are shown in Figure 1 5 Figure 1 5 Required clearance for opening the front and rear door T...

Страница 13: ...er side is the same as that of the models in the figure above Weight bearing Capacity After installed the user equipment the SmartCabinet is heavy so you should consider the weight bearing capacity of...

Страница 14: ...t maybe too high to go through the door together with the pallet To avoid damage to the equipment and the building measure the height of the cabinet and the door and confirm the clearance before movin...

Страница 15: ...commended size 1 300 Movable wrench Adjust the feet Recommended size 250mm 30mm length max hatch width Gradienter Display the level state when adjusting the cabinet 2 2 Fittings The fittings are shown...

Страница 16: ...xture 10 3 OT terminal 4 4 Floating nuts M6 panel screw 30 set 5 Floating nut hook 1 6 MSC intelligent monitoring card 1 set 7 Hairbrush 1 8 Dummy plate 1 set 9 Access Control Card 2 2 4 Self prepared...

Страница 17: ...oden box 2272 966 1416 515kg 600mm wide integrated unit Paper box 2260 766 1416 374kg Wooden box 2372 766 1416 485kg Carrying The user needs to carry the whole to the nearest place to the installing s...

Страница 18: ...allet of the equipment precisely Besides ensure that the length of the fork arms matches with that of the equipment Packing materials All the packing materials of the cabinet are recyclable Retain the...

Страница 19: ...of the front or rear door and connect it with the pallet as shown in Figure 2 9 3 Push the cabinet slowly from the pallet down to the ground along the slope 4 Place the cabinet on the preserved positi...

Страница 20: ...n safety instructions of the SmartCabinet are as follows 1 Close all the doors when lifting the equipment by an electrical forklift 2 Before installation The installation site level should be confirme...

Страница 21: ...y system Installing PDU power distribution system Installing SmartCabinet monitoring system Connecting cables Configuring communicatio n address and port Cable management and installing accessories Fi...

Страница 22: ...he four screws on the press strips of outdoor unit and remove the two press strips as shown in Figure 3 3 Figure 3 3 Removing the press strips of outdoor unit 2 Remove the four screws on the four corn...

Страница 23: ...re 3 6 Figure 3 5 Outdoor unit installed higher than indoor unit Figure 3 6 Outdoor unit installed lower than indoor unit 1 Regular installation of outdoor unit installed outdoor 1 Place the outdoor u...

Страница 24: ...h e r 2 U s e 6 5 c h a n n e l s t e e l f o r b r a c k e t w h e n t h r e e u n it s a r e in s t a lle d w it h o n e a b o v e t h e o t h e r 0 2m Figure 3 8 Installing multiple outdoor units w...

Страница 25: ...ng the equipment 9 This air conditioner is professional equipment and can only be used in SmartCabinet system and cannot be sold alone Its rated power is higher than 1kW complying with the IEC61000 3...

Страница 26: ...be used to cooperate with each other during connection because one wrench can damage the coupling copper lines easily The recommended torque values are listed in Table 3 3 Table 3 3 Recommended torque...

Страница 27: ...e Connecting liquid side pipe Connect one end of the liquid pipe to the liquid pipe connector of the indoor unit shown in Figure 3 10 and connect the other end to the liquid pipe connector of the outd...

Страница 28: ...e outdoor unit to discharge the air in the copper pipe to the atmosphere then fastening connection and turn on the condensing valve Opening the rear cover of the top frame body The clamping mode of th...

Страница 29: ...n the condenser valve until you feel a significant resistance as shown in Figure 3 14 4 The application of the annex in the insulation cotton the exposed copper tube tightly wrapped two layers 5 After...

Страница 30: ...to add refrigerants and lubricants to make the system run normally Use following formula to calculate the amount of added refrigerants and lubricants Added amount of refrigerants kg Added amount of re...

Страница 31: ...und the equipment are removed e g transport components dismantled installation accessories installation tools etc Correct installation of condensate drainage pipe All pipes and joints are securely fix...

Страница 32: ...wn in Figure 3 20 Figure 3 20 Installation of air duct Note 1 Air duct center is 1824mm away from the bottom plate of the unit 2 Air duct size is 300 400mm and fixing holes for connecting to the air f...

Страница 33: ...red intelligent devices to the network management software NMS through SNMP protocol mode The appearance of the MSC C card is shown in Figure 3 21 Figure 3 21 Appearance of the MSC intelligent monitor...

Страница 34: ...nd wait more than 20s to recover the above three parameters to be default values The jumper setting of the MSC intelligent monitoring card is normal mode by default The MSC intelligent monitoring card...

Страница 35: ...l input cable by yourself Please use the cable that complies with local regulations as the power cable of the SmartCabinet 2 Bind the power cable and the communication cable separately on the cable or...

Страница 36: ...Switch Rear door1 Micro Switch Rear door1 Flooding Flooding Power system AC 220 380V Power system DC 24 12V monitoring system Mains input AC 1PH Power distribution module Power distribution module AC...

Страница 37: ...connect the made cable to the total input position on the PMU connecting terminal block as shown in Figure 3 27 Figure 3 27 Connecting total input cable 3 Place the cable into the cable entry hole of...

Страница 38: ...bles of outdoor unit Lead the power cables through the cabling holes connect the power cables to the power output cables of outdoor unit and use cable clamps to fix the cables connect the other end is...

Страница 39: ...r or fuse should be correct 5 The control cables have been connected 6 All the cable and circuit connectors have been tightened and the tightening screws are not loosened Figure 3 30 Connect the cable...

Страница 40: ...ress Device DIP1 DIP4 Group DIP5 Number DIP6 Connected equipment type 4DIF 0 0 0 0 1 0 2 0 0 3 11 Cable Management And Installation Accessories The cabinet is configured with two vertical cable organi...

Страница 41: ...duct for IDC or Computer Rooms User Manual Note 1 The U height space which is not occupied by equipment should be covered by the dummy panel 2 After the cable layout is completed use sealant to seal t...

Страница 42: ...and frequency are normal and confirm if the AC mains connection is correct without short circuit Check and confirm if the distribution cables of UPS and PMU are correct without short circuit Check if...

Страница 43: ...verter indicator green are both on for about 5s 5 The rectifier startup is completed 30s after the rectifier enters the normal operation status and then complete checking the single unit parameter set...

Страница 44: ...vice center shall do this work Figure 4 3 Layout of MCBs 4 5 System Commissioning Figure 4 4 SmartCabinet LCD screen 1 Upon SmartCabinet startup the default screen is displayed by the LCD as shown in...

Страница 45: ...page click System Homepage Cabinet Information Front Door or Rear Door Control Signal or click the Opening Door Remotely setting signal as shown in Figure 4 6 for remote door opening control The fiel...

Страница 46: ...the authorizing procedures in Figure 4 7 as shown in Figure 4 8 Figure 4 8 Acquiring the access control history information 4 Clearing the authorization information The access control management suppo...

Страница 47: ...configuration page in Set Configure page 6 After entering the main page if you find that the system layout is wrong you can make changes in Set Layout 7 The Web page also has the functions of changing...

Страница 48: ...s include Alarm Home Thermal Power ENV Log Setting The system menu structure of the display panel is shown in Figure 5 2 Figure 5 2 System menu structure of SmartCabinet 5 2 Introduction to LCD Local...

Страница 49: ...he setting screen and can check and perform control operations if the password is correct When you go back to the screen after switching the display screen you need to enter the password again Click E...

Страница 50: ...bution The second level menu in the power and distribution page can be changed and the PDU2 menu is automatically displayed and hidden according to the PDU quantity in the Setting Configuration page O...

Страница 51: ...nter Environment values The environmental values are similar to thermal management the air supply return temperature uses a curve chart to display the data in the latest hour The following 3 status ic...

Страница 52: ...control log in recent one week The control log only display the records controlled through the local LCD screen In normal status when there is an alarm the buzzer on the display panel will generate al...

Страница 53: ...creen Setting Language Used to switch two built in languages of the local LCD display screen Figure 5 17 Language setting screen Password Used to change the control authority through the local LCD dis...

Страница 54: ...er and copyright information of the SmartCabinet Intelligent monitoring unit In maintenance mode no alarm sound will be generated and the alarm icon changes to If you want to click you need to disable...

Страница 55: ...Chapter 5 Operation On Display Panel 49 SmartCabinet Series Solution Product for IDC or Computer Rooms User Manual Figure 5 21 Configuration screen...

Страница 56: ...nitoring unit through Web please first confirm the IP address and test its connectivity Refer to Q1 in FAQ in 7 2 1 MSC Intelligent Monitoring Unit Maintenance for the test method Checking Browser Ver...

Страница 57: ...to pop up the window shown in Figure 6 3 Figure 6 3 LAN setting 3 Consult the network manager of your area ask if you need to set a proxy server and get the configuration method If there is no need to...

Страница 58: ...the window shown in Figure 6 4 choose Trusted sites and click the Custom level button to pop up the window shown in Figure 6 5 Figure 6 5 Security setting 2 3 In the window shown in Figure 6 5 set Med...

Страница 59: ...Manual Figure 6 6 Enabling file download 5 In the window shown in Figure 6 7 set Enable for Initialize and script ActiveX controls not marked as safe for scripting Figure 6 7 Enabling ActiveX control...

Страница 60: ...Crystal blue Ocean blue Figure 6 9 Login page of MSC intelligent monitoring unit 2 On the login page select a preferable theme by clicking or means crystal blue means ocean blue as shown in Figure 6 9...

Страница 61: ...the system Refer to Alarm Notification in 6 4 4 Alarm Management for detailed setting method 2 The gotten password is a random new password generated by the system please modify the password after log...

Страница 62: ...vent continuous temperature rise inside the cabinet within a short time If the high temperature fault or alarm has not been eliminated for a long time you need to go to the field and open the front an...

Страница 63: ...tton the window shown in Figure 6 15 pops up After select the device name the device signals will be displayed in the lower box You can select the device signals to be displayed according to your need...

Страница 64: ...to Figure 6 11 1 Click Display Hide Current Alarm manually and the real time alarm displaying list will pop up 2 Tick Auto Pop out and the real time alarm displaying list will pop up when an alarm is...

Страница 65: ...ve configuration button to save Click 4 Return browsing button to change the page to browsing status Note 1 The Overview page has different default display mode of components for different device type...

Страница 66: ...to control the device Setting Clicking the Setting tab can enter the setting page which displays setting signals of selected device as shown in Figure 6 22 Figure 6 22 Setting signals You can set seve...

Страница 67: ...g prompt Click the Add Schedule Shutdown button the task will be successfully added As shown in Figure 6 25 a new task has been added in the schedule shutdown task list The tasks in the task list will...

Страница 68: ...use the server shutdown function please install Vertiv network shutdown software in the server The procedures for deleting a server shutdown task are as follows Select the task to be deleted in the se...

Страница 69: ...the authority management screen to set the authority of the card as shown in Figure 6 30 Figure 6 30 Authority management Click the History Events to enter the history query screen to query the event...

Страница 70: ...ent information is correct and if the video equipment connection is correct Click Save button to save the entered video equipment information Note 1 Please ensure that the entered video equipment IP a...

Страница 71: ...the video image of the selected area When browsing the current page in 1 1 mode switch to browse video monitoring of different devices Set the sound volume Note 1 After the capture and video operation...

Страница 72: ...parameters of the camera For details of the parameters please refer to the Network Camera Operation Manual provided with the NVR 5 Download the photos taken upon alarms Click the Alarm Linkage submen...

Страница 73: ...s shown in Figure 6 39 Figure 6 39 Current alarms 1 You can click the tabs above the alarm list to view current alarms according to alarm levels 2 Click the Acknowledge button to confirm the alarm The...

Страница 74: ...ze the alarm content including Equip name Alarm description Alarm TIME and Alarm state by default Click the Save button to finish the alarm configuration When an alarm is generated the system will not...

Страница 75: ...button to save the configuration of current user s SMS Modem Note If the SMS Modem is connected through USB port you need to modify the jumper locations by referring to Table 3 9 RDU Voice Notificatio...

Страница 76: ...fication Configuration page complete and save the setting of User Notification by and Language type 2 On the Scheduled Notification Configuration page set the Notification Enabled Period setting range...

Страница 77: ...setting effective Figure 6 46 Alarm linkage configuration 3 The operator usages in the alarm linkage are listed in Table 6 3 Table 6 3 Operator usages in the alarm linkage Operator Input 1 Input 2 Pa...

Страница 78: ...Information List and Export SNMP MIB 1 Device Information List As shown in Figure 6 47 the page lists the main information of all equipment Click the Download button to download the query result Figu...

Страница 79: ...0 00 to 2018 08 08 23 59 59 Then click the Show Curve button if history data are queried a historical curve of the signal will be shown Figure 6 50 Historical curve 3 Curve Setting As shown in Figure...

Страница 80: ...nagement 1 Add Modify Delete Device Click the Device Management submenu under the Device Options menu the page shown in Figure 6 53 pops up Figure 6 53 Add modify delete equipment As shown in Figure 6...

Страница 81: ...tion pops up 9 Type the login password of current user and click OK The reboot page pops up as shown in Figure 6 55 Figure 6 55 Reboot page After the system reboots adding a device becomes effective 1...

Страница 82: ...Device Type Click the Device Management submenu under the Device Options menu and then click the Install Uninstall Device Type tab the page shown in Figure 6 57 pops up Figure 6 57 Install Uninstall D...

Страница 83: ...ab the page shown in Figure 6 59 pops up Figure 6 59 Asset Inventory On the Asset Inventory page you can set six items Equip Model Equip Manufacturer Equip Code User Code PowerOn Time and Warranty Dea...

Страница 84: ...can perform Upload and Download operations to complete batch configuration Note 1 Only admin has the authority of batch configuration If you fail in performing batch configuration please click Show He...

Страница 85: ...Outgoing Alarm Blocked will be automatically cleared in 24h Network Setting 1 IP Setting Click the Network Setting submenu under the System Options menu the page shown in Figure 6 64 pops up Figure 6...

Страница 86: ...then click the SNMP Configuration tab you can configure SNMP agent The MSC intelligent monitoring system supports V2 and V3 versions of SNMP agent As shown in Figure 6 66 the specific setting method o...

Страница 87: ...ed to modify NMS setting select the NMS which needs to be modified modify the setting and then click the Modify button to save the setting If you need to delete NMS select the NMS which needs to be de...

Страница 88: ...a prompt of failure will pop up after you click OK Replace Host used to replace the local host during remote service When the host that has established remote service need to quit but you want to rema...

Страница 89: ...the modified user information effective Users who access MSC intelligent monitoring system can be divided into four user groups and they have different security level and user authority see Table 6 4...

Страница 90: ...ntelligent monitoring system can get time from the time servers automatically Type IP address in the Primary server textbox and Secondary server textbox in sequence type a figure in Interval to calibr...

Страница 91: ...ite Setting Click the Site Setting submenu under the System Options menu the page shown in Figure 6 74 pops up Figure 6 74 Site information setting On the page shown in Figure 6 74 you can modify the...

Страница 92: ...ligent monitoring system Only gif bmp jpg and png format pictures are allowed and the picture size should be less than 500K Clicking the Default button can restore the default Logo picture you can als...

Страница 93: ...necessary to ensure proper operation of the equipment MSC intelligent monitoring unit Maintenance Restoring default setting Restoring default setting can be finished through two modes software or hard...

Страница 94: ...e the ocean blue theme and log in the system again Q3 After an alarm is generated you do not receive any email or SMS notification or when the alarm does not finish the email or SMS notification is le...

Страница 95: ...lation test to find failed contacts and deal with them 2 Tighten all electric contacts 3 Clean the electric and control components with a brush or compressed dry air Note All circuit boards are not ho...

Страница 96: ...ult is generally classified into two types Motor fault such as winding burnout insulation failure short circuit between coils and so on Mechanical fault such as compressing failure relief valve fault...

Страница 97: ...ure is correct Cooling system Suction pressure Discharge pressure Superheat Check if the indoor unit and outdoor unit is connected tightly Confirm the system is well sealed and no leakage Outdoor Unit...

Страница 98: ...or is on Figure 7 6 Figure 7 6 manual run allowed d Set the Compressor Capacity Output Value and Fan Speed to 43 and 81 Figure 7 7 Figure 7 7 Set compressor output and fan speed e After the output of...

Страница 99: ...and refer to the above table If the measured exhaust pressure exceeds the data in the table it indicates that there is too much refrigerant in the air conditioning equipment If the exhaust pressure is...

Страница 100: ...Disassembly SmartCabinet has substance and components electronic elements harmful to environment Only professional technicians are allowed to disassemble SmartCabinet after the product life is ended...

Страница 101: ...ufficient condensing airflow Remove debris from coil and air inlet flush the condenser fin Condenser fan not operating Check that the cable connections of the outdoor unit are tight check that the con...

Страница 102: ...following Figure Figure 1 The schematic diagram of the SmartCabinet system distribution Connect the distribution cables of each component of SmartCabinet system according to the silk printings of the...

Страница 103: ...UPS Input UPS UPS Output PDU 1 L N PE L N L N PE L N PE L N PE PE BR BLY GN Y GN Y GN Y GN BR BL BR BL BR BL V V V PE V V LCD BR L N BL Y GN PE Y GN PE BL N BR L BR BK BK BR R W01 W01 W02 UPS USB COM2...

Страница 104: ...net Parts Hazardous Substances Plumbum Hydrargyrum Cadmium Chrome6 PBB PBDE Pb Hg Cd Cr6 PBB PBDE Cabinet Cooling parts Fan unit Electric control unit Display screen PCBA Heat exchanger Copper pipe Ca...

Страница 105: ...ed to the design and manufacturing of environment friendly products It will reduce and eventually eliminate the harzardous substances in the products through unremitting efforts in research However li...

Страница 106: ...80 1 BK WH BK R GND CP T1 CP T2 CP T3 U V W U101U102U103 U101 U102 U103 J66 J66 EN BK BK BK EN GND 2 J80 1 J80 2 L2 L1 L 1 L 2 BR R L 1 L 2 WH 3N 3N PE WH OR G BL Compressor Communication 3L 2N 2L GND...

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