
From the engine (Fig.9-17) disconnect the coolant supply
and return hoses, remove the radiator complete with the grille
and fan cowl. Disconnect the cooling hoses from the thermostat.
Disconnect the hoses between the engine and heater.
From the air cleaner (Fig.9-18) disconnect the crankcase
vent hose, undo three securing nuts, remove the air cleaner
cover complete with the gasket; extract the filter element. Undo
four nuts which hold the air cleaner housing to the intake pipe
and withdraw the air cleaner housing and gasket.
Disconnect the fuel delivery and return hoses from the high
pressure fuel pump.
Using a box spanner, undo the nuts retaining the front
exhaust pipe to the exhaust manifold.
Using a flat screwdriver, release the ball end and disconnect
the fuel delivery operating cable from the high pressure pump.
Undo the retaining screw and release the end piece, then dis-
connect the cable from the timing advance lever.
Remove the transmission, working as described in section
«Gearbox» in the Repair Manual.
Hoist the cross-piece íëé-3/379 and lock the engine on the
right-hand side at the clamp, fitted to the front exhaust manifold
securing stud, while on the left-hand side - at the hole for clutch
housing fastening. Slightly tighten the hoist chain, undo the nuts
securing engine mounting rubbers 2 (Fig.9-19) to the front sus-
pension cross-member and lift the engine out.
Remove the heat shield of the starter motor and withdraw the
starter motor. Undo the clutch retaining bolts and withdraw the
clutch.
Refitting the engine is carried out as follows:
- refit the cooling hoses, connectors and clamps;
- check the radiator for deposits, leaks, damages;
- check the radiator cooling fan operation;
- check the radiator cap seal and valve;
- fit a new air cleaner and fuel filter elements;
- refill the engine with oil;
- adjust the controls;
- eliminate air pockets and refill the cooling system;
- start and warm-up the engine;
- adjust idle speed;
- check the lubricating and cooling systems for leaks.
Draw special attention to the engine / transmission connec-
tion: the input shaft must fully engage the splines of the clutch
disc.
199
Fig.9-17. Engine - general view
Fig.9-18. Air cleaner:
1 - mounting rubber; 2 - bracket; 3 - air cleaner; 4 - clasp; 5 - air duct; 6 - cold air intake; 7 - crankcase emission hose
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