
Bumpers - removal and refitting
The bumpers (Fig.8-22) are made from aluminium profile,
with the face lined lengthwise with black rubber strip 8. The
bumper ends are fitted with plastic black cover plates 6.
Both bumpers are secured to the body with two bolts to be
undone when removing the bumpers.
Refitting is reversal to removal.
Bodywork glazing and
windscreen washers
Windscreen - renewal
To replace a damaged windscreen, remove the windscreen
wiper arms and moulding. Then applying pressure to the top
windscreen corners, force the windscreen out. Ask your assistant
to support the windscreen from the outside (Fig.8-23).
Remove the windscreen seal.
Refitting is carried out in the following sequence:
- rinse seal 9 grooves (Fig.8-9) with water, then blow dry with
compressed air;
- refit the seal to the windscreen;
- using glycerine or soapy water, wet seal 2 groove (Fig.8-24)
which is used for attaching it to the body flange;
- using a screwdriver, place cord 1 into the groove;
- refit the windscreen to the aperture, then tighten cord 1 ends
inside the body to have the glass with seal 2 fitted snugly to place.
Ask your assistant to stand outside and slightly press the wind-
screen inward. Should you experience any difficulties to fit it,
check the aperture size, using the windscreen without the seal.
Rectify any deviations in the aperture size as applicable.
Side and rear window glasses - replacement
To withdraw the glasses, remove the molding, then depress
at the bottom glass corners and force the glass out. Ask your
assistant to support the glass from falling outside.
Refitting of the side and rear window glasses is similar to that
of the windscreen.
Washer system
The washer system is shown in Fig.8-25.
A separate washer container for the tailgate washer is pro-
vided in the luggage compartment.
Removal and refitting of windscreen / headlamp washer
pump.
Detach the wiring from motor 1 (Fig. 8-26) and remove the
tube from the washer pump connection unit.
Turn cover 2 with motor anticlockwise and withdraw the pump
from the fluid container.
Refitting is a reversal of the removal sequence.
Dismantling and reassembly of windscreen / headlamp
washer pump.
The pump and motor (Fig.8-26) are secured with
the screws and nuts to cover 2.
To dismantle the pump, undo the screws, remove the motor
and cover, detach pick-up tube 4. Pick rim 8 edge to prise it out
180
Fig.8-24. Fitting the windscreen:
1 - cord for windscreen fitting; 2 - seal
Fig.8-25. Glass washer system:
1 - tailgate washer jet; 2 - pump-to-jet hose; 3 - tailgate washer reservoir; 4 -
windscreen washer jets; 5 - headlight washer pump; 6 - hose to headlight jet; 7
- T-piece; 8 - windscreen/headlight washer reservoir; 9 - windscreen washer
pump; 10 - tailgate washer pump
Fig.8-23. Removing the windscreen
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