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Maintenance

 

and

 

Troubleshooting

                                                              

VDF650

 

User

 

Manual

                                                 

- 

286

 -

Chapter

 

9

 

Maintenance

 

and

 

Troubleshooting

9

.

1

 

Routine

 

Repair

 

and

 

Maintenance

 

of

 

the

 

VDF650

9

.

1

.

1

 

Routine

 

Maintenance

The

 

infuence

 

of

 

the

 

ambient

 

temperature

, 

humidity

, 

dust

 

and

 

vibration

 

will

 

cause

 

the

 

aging

 

of

 

the

 

devices

 

in

 

the

 

AC

 

drive

, 

which

 

may

 

cause

 

potential

 

faults

 

or

 

reduce

 

the

 

service

 

life

 

of

 

the

 

AC

 

drive

. 

Therefore

, 

it

 

is

 

necessary

 

to

 

carry

 

out

 

routine

 

and

 

periodic

 

maintenance

.

Routine

 

maintenance

 

involves

 

checking

:

• 

Whether

 

the

 

motor

 

sounds

 

abnormally

 

during

 

running

• 

Whether

 

the

 

motor

 

vibrates

 

excessively

 

during

 

running

• 

Whether

 

the

 

installation

 

environment

 

of

 

the

 

AC

 

drive

 

changes

.

• 

Whether

 

the

 

AC

 

drive

'

s

 

cooling

 

fan

 

works

 

normally

• 

Whether

 

the

 

AC

 

drive

 

overheats

Routine

 

cleaning

 

involves

:

• 

Keep

 

the

 

AC

 

drive

 

clean

 

all

 

the

 

time

.

• 

Remove

 

the

 

dust

, 

especially

 

metal

 

powder

 

on

 

the

 

surface

 

of

 

the

 

AC

 

drive

, 

to

 

prevent

 

the

 

dust

 

from

 

entering

 

the

 

AC

 

drive

. 

• 

Clear

 

the

 

oil

 

stain

 

on

 

the

 

cooling

 

fan

 

of

 

the

 

AC

 

drive

.

9

.

1

.

2

 

Periodic

 

Inspection

Perform

 

periodic

 

inspection

 

in

 

places

 

where

 

inspection

 

is

 

diffcult

.

Periodic

 

inspection

 

involves

:

Check

 

and

 

clean

 

the

 

air

 

duct

 

periodically

.

Check

 

whether

 

the

 

screws

 

become

 

loose

.

Check

 

whether

 

the

 

AC

 

drive

 

is

 

corroded

.

Check

 

whether

 

the

 

wiring

 

terminals

 

show

 

signs

 

of

 

arcing

;

Main

 

circuit

 

insulation

 

test

 

Prompt

Before

 

measuring

 

the

 

insulating

 

resistance

 

with

 

megameter

 (

500

 

VDC

 

megameter

 

recommended

), 

disconnect

 

the

 

main

 

circuit

 

from

 

the

 

AC

 

drive

. 

Do

 

not

 

use

 

the

 

insulating

 

resistance

 

meter

 

to

 

test

 

the

 

insulation

 

of

 

the

 

control

 

circuit

. 

The

 

high

 

voltage

 

test

 

need

 

not

 

be

 

performed

 

again

 

because

 

it

 

has

 

been

 

completed

 

before

 

delivery

.

Содержание VDF650 Series

Страница 1: ...VDF650 Series High Performance AC Drive...

Страница 2: ...l packing food fan and pump This manual describes the correct use of the VDF650 series AC drive including selection parameter setting commissioning maintenance inspection Read and understand the manua...

Страница 3: ...coder 6 All new SFVC algorithm It introduces an all new sensorless flux vector control SFVC algorithm that gives better low speed stability enhanced low frequency loading capacity and supports torque...

Страница 4: ...ct the frequency at which the AC drive continues to run PID parameters switchover Two groups of PID parameters can be switched over via terminals or can be automatically switched over according to dev...

Страница 5: ...ly If in doubt concerning some functions or performances contact the technical support personnel of vaidnor to ensure correct use CE Mark The CE mark on the VDF650 declares that the AC drive complies...

Страница 6: ...on 35 Chapter 4 Operation Display and Application Examples 46 4 1 Operation Panel 46 4 2 Viewing and Modifying Function Codes 48 4 3 Structure of Function Codes 49 4 4 Quick View of Function Codes 50...

Страница 7: ...183 Group P8 Auxiliary Functions 187 Group P9 Fault and Protection 198 Group FA Process Control PID Function 207 Group FB Swing Frequency Fixed Length and Count 212 Group FC Multi Reference and Simpl...

Страница 8: ...l Dimensions of the VDF650 263 8 3 Recommended Cable Diameter and Installation Dimensions of Power Terminals 267 8 4 Selection of Peripheral Electrical Devices 276 8 5 Selection and Installation of Ex...

Страница 9: ......

Страница 10: ...1 Safety Information and Precautions...

Страница 11: ...t missing or damage upon unpacking Do not install the equipment if the packing list does not conform to the product you received WARNING Handle the equipment with care during transportation to prevent...

Страница 12: ...elding layer is reliably grounded Before power on DANGER Check that the following requirements are met The voltage class of the power supply is consistent with the rated voltage class of the AC drive...

Страница 13: ...he AC drive is disconnected from all power supplies before starting repair or maintenance on the AC drive Set and check the parameters again after the AC drive is replaced All the pluggable components...

Страница 14: ...ly when the AC drive s rated power is greater than the motor s adjust the motor protection parameters on the operation panel of the AC drive or install a thermal relay in the motor circuit for protect...

Страница 15: ...f the capacitor inside the AC drive When a contactor is installed between the output side of the AC drive and the motor do not turn off the contactor when the AC drive is active Otherwise modules insi...

Страница 16: ...ey are burnt Poisonous gas is generated when the plastic parts are burnt Treat them as ordinary industrial waste 16 Adaptable Motor The standard adaptable motor is adaptable four pole squirrel cage as...

Страница 17: ...Safety Information and Precautions VDF650 User Manual 16...

Страница 18: ...2 Product Information...

Страница 19: ...drive model Power class Rated input Rated output Manufacturing SN VDF650 0 7 T G B VDF650 series AC drive G Mark Type of Adaptable Motor Blank Mark Braking Unit No 0 4 Mark 0 4 Adaptable motor kW S S...

Страница 20: ...g board Power terminals Bottom cover Interface for connecting external operation panel AC drive nameplate Fan Fan cover Operation panel Control terminals Figure 2 3 Components of the VDF650 series AC...

Страница 21: ...housing Three phase 690 V 55 500 kW Sheet metal housing 2 3 Technical Specifcations Table 2 2 Technical specifcations of the VDF650 Item Specifcations Standard functions Maximum frequency Vector cont...

Страница 22: ...combination of DI terminal states Onboard PID It realizes process controlled closed loop control system easily Auto voltage regulation AVR It can keep constant output voltage automatically when the m...

Страница 23: ...on of AC drive parameters and virtual oscillograph function via which the state inside the AC drive is monitored RUN Running command source Operation panel Control terminals Serial communication port...

Страница 24: ...circuit detection at power on input output phase loss protection overcurrent protection overvoltage protection undervoltage protection overheat protection and overload protection Optional parts LCD op...

Страница 25: ...ectromagnetic contactor Moulded case circuit breaker MCCB or earth leakage circuit breaker ELCB Three phase AC power supply Use within the allowable power supply specification of the AC drive Select a...

Страница 26: ...ed with DC reactor as standard Improve the power factor of the input side Improve the effciency and thermal stability of the AC drive Eliminate the impact of higher harmonics of the AC drive input sid...

Страница 27: ...t it feeds back the electricity of the AC drive to the AC mains Rectifying unit VDRU It is used in common bus and has energy saving function I O extension card 1 VDF65IO1 It can extend 5 DIs 1 AI AI3...

Страница 28: ...models Resolver interface card VDF65PG4 It is applied to the resolver 10 kHz excitation frequency DB9 interface It applies to all models Open collector encoder interface card VDF65PG5 It is the open c...

Страница 29: ...Product Information VDF650 User Manual 28...

Страница 30: ...3 Mechanical and Electrical Installation...

Страница 31: ...ve enclosure The VDF650 series AC drives of plastic housing are the whole unit built in products operated through remote control and need to be installed in the fnal system The fnal system must have t...

Страница 32: ...ng those in the upper row and causing faults Figure 3 2 Installation of the insulation guide plate Insulation guide plate VDF650 VDF650 3 1 3 Mechanical Installation Method and Process The VDF650 seri...

Страница 33: ...c housing Figure 3 4 External hanging bracket for the VDF650 External hanging bracket Figure 3 5 Embedded installation of the VDF650 plastic housing Install the AC drive on the front of the control ca...

Страница 34: ...tallation of the VDF650 sheet metal housing Install the AC drive on the front of the control cabinet Back panel of control cabinet Fix four screws Figure 3 8 Hoisting the VDF650 sheet metal housing 4...

Страница 35: ...1 to ensure sufficient space for heat dissipation Take heat dissipation of other parts in the cabinet into consideration 2 Install the AC drives upright to facilitate heat dissipation If multiple AC...

Страница 36: ...symmetrically to disconnect the hook from the hook slot Hook slot 2 Catch the edge of the cover and lift it Figure 3 13 Removal of the front cover of the VDF650 sheet metal housing 1 Loosen the four...

Страница 37: ...se AC drive R S T PB U V W POWER MOTOR Table 3 2 Description of main circuit terminals of three phase AC drive Terminal Name Description R S T Three phase power supply input terminals Connect to the t...

Страница 38: ...king resistor Braking unit W V U VDF650 M MCCB T S R T S R Three phase 220 V 50 60 Hz MDBUN Braking resistor Braking unit External reactor P Three phase 380 480 V 37 kW and Below Three phase 380 480 V...

Страница 39: ...terminals of the braking resistor are effective only for the AC confgured with the built in braking unit The cable length of the braking resistor shall be less than 5 m Otherwise it may damage the AC...

Страница 40: ...ircuit capacity of the upstream power distribution of the equipment Generally make selection according to the recommended values in section 8 4 3 2 3 Description of Control Circuit Terminals Terminal...

Страница 41: ...tput DO1 CME Digital output 1 Optical coupling isolation dual polarity open collector output Output voltage range 0 24 V Output current range 0 50 mA Note that CME and COM are internally insulated but...

Страница 42: ...for the external operation panel PG card interface Extension card interface Open collector output Open collector 1 Open collector 2 High speed pulse output M PE Note All VDF650 series AC drives have t...

Страница 43: ...the interference to the power supply It is recommended to use the contact control mode a SINK wiring Figure 3 17 Wiring in SINK mode 0V DI5 DI1 OP 24V 24V 2 4k 2 4k 3 3 NPN Signal External controller...

Страница 44: ...OP 24V 2 4k Control board ofAC drive 1 COM b SOURCE wiring In such wiring mode remove the jumper between 24 V and OP Connect 24 V to the common port of external controller and meanwhile connect OP to...

Страница 45: ...tric wiring of the VDF650 250 VAC 10 mA to3A 30 VDC 10 mA to1 A Fault contact output Interface for external operation panel Extension card interface VDF650 R S T M PB U V W M F K R U N S T O P R E S Q...

Страница 46: ...4 Operation Display and Application Examples...

Страница 47: ...rward rotation RUN indicator Data display Programming key Menu key RUN key Multi function key Stop Reset key Shift key Increment key Confirm key Unit indicator Tuning Torque control Fault indicator Bl...

Страница 48: ...z A V RPM RPM unit of rotational speed Hz A V RPM percentage Digital Display The 5 digit LED display is able to display the set frequency output frequency monitoring data and fault codes 4 1 2 Descrip...

Страница 49: ...gure 4 2 Operation procedure on the operation panel P0 P0 03 5 Select the function code group Select the function code Set the value of the function code Level I menu Level II menu Level III menu PRG...

Страница 50: ...with VDF730 series function codes and adding some function codes A0 to A8 AC Advanced function code group Multi motor parameters AI AO correction optimization control PLC card extension function sett...

Страница 51: ...modifed mode as listed in the following table Function Code Display Mode Display Base mode User defned mode User modifed mode You can perform switchover between the three function code display modes b...

Страница 52: ...fned parameters are included in group PE If PE is set to P0 00 it indicates that no function codes are available A maximum of 30 parameters can be included in group PE If NULL is displayed it indicate...

Страница 53: ...rs Whether parameters are displayed is determined by the binary bits of values converted from the values of P7 03 P7 04 and P7 05 in the hexadecimal format In stop state a total of 13 status parameter...

Страница 54: ...power kW Output torque DI input status V 15 14 12 11 10 9 8 DO output status AI1 voltage V Count value Length value Load speed display PID setting 13 AI2 voltage V AI3 voltage V 1F P7 04 LED display r...

Страница 55: ...top Command Source There are three start stop command sources namely operation panel control terminal control and communication control You can select the command source in P0 02 Function Code Paramet...

Страница 56: ...tation when SW1 is OFF the AC drive stops When SW2 is ON the AC drive instructs reverse running when SW2 is OFF the AC drive stops If SW1 and SW2 are ON or OFF simultaneously the AC drive stops Exampl...

Страница 57: ...rd Forward RUN Terminal control Command source selection Two line mode 1 RUN Reverse Reverse RUN SW2 SW1 When FD 04 is set to a non zero number the function of automatic AC drive stop upon communicati...

Страница 58: ...Running command Initial rotational speed of the load motor P6 00 1 Rotational speed tracking restart Automatic rotational speed tracking detection P0 12 Frequency upper limit P0 17 Acceleration time...

Страница 59: ...ed under load coast to stop by inertia Frequency f Time t Stop command P6 10 1 Coast to stop 4 7 4 Timing Stop The VDF650 supports timing stop This function is enabled by P8 42 and the timing duration...

Страница 60: ...n time P8 02 JOG running frequency P0 08 JOG command Parameter Setting and Operation of JOG Running in Operation Panel Control Figure 4 15 JOG running in operation panel control JOG command key MF K P...

Страница 61: ...y main frequency source X and auxiliary frequency source Y You can select one frequency source and switch over between the two sources You can also perform superposition on the two sources by setting...

Страница 62: ...tension board P4 04 30 DI5 Pulse setting 2 3 4 5 P4 00 to P4 09 12 13 14 15 Multi speed 6 Analog Analog DI1 DI10 PC 00 to PC 15 each frequency Group PC Simple PLC Group PA PID H1000 register Communica...

Страница 63: ...ction Frequency source operation Frequency source switchover Binding command source to frequency source Target running frequency Amplitude limit The operation between the main frequency source and the...

Страница 64: ...uency source selection P0 07 0 Frequency feature setting P4 18 to P4 22 relationship between A1 I setting and corresponding value Default 0 10Vcorresponding to 0 50Hz P4 33 AI curve selection P4 18 0...

Страница 65: ...ressure and tension control Figure 4 23 Automatic adjustment by PID regulator P0 07 0 P0 27 0 P0 03 8 Frequency source selection PA 00 PID setting source Setting target Built in PID regulator PA 01 PI...

Страница 66: ...cy input terminals The multiple frequencies are set based on the multi frequency table in group FC In addition you need to set P0 03 Main frequency source X selection to 6 Multi reference The followin...

Страница 67: ...source is terminal control and reverse rotation is required use the default value 0 of P8 13 to enable reverse control According to the preceding figure when the running frequency of the AC drive is s...

Страница 68: ...fxed length control mode the direction cannot be identifed and only the length shall be calculated based on the number of pulses Only DI5 can be allocated with the function Length count input An auto...

Страница 69: ...nated counting value is reached set the DO terminal to 1 Pb 08 Set counting value P5 00 to P5 05 9 Set counting value reached Reset After the set counting value is reached set the DO terminal to 1 Cou...

Страница 70: ...ent Rated motor frequency Rated motor rotational speed Model parameters manual input P1 06 to P1 20 Motor internal equivalent stator resistance inductive reactance and rotor inductance Auto tuning par...

Страница 71: ...o tuned before into function codes P1 00 to P1 10 OK The following motor auto tuning description takes motor 1 as an example The auto tuning of motor 2 3 and 4 is the same and only the function codes...

Страница 72: ...6 to P1 10 If the motor cannot be disconnected from the load set P1 37 Auto tuning selection to 1 Asynchronous motor static tuning and then press RUN on the operation panel The motor auto tuning start...

Страница 73: ...e logic 1 When a DI terminal is not shorted to COM it is inactive logic 0 You can change the DI terminal active mode That is a DI terminal is inactive logic 0 when being shorted with COM and active lo...

Страница 74: ...O1 CME P5 04 Transistor drive capacity 24 VDC 50 mA DO2 CME P5 05 Extension card transistor drive capacity 24 VDC 50 mA When P5 00 0 the FM terminal is high speed pulse output The frequency of output...

Страница 75: ...by the user 4 13 Use of AO Terminals The AC drive supports a total of two AO terminals among which AO1 is provided by the control board and AO2 is provided on the extension card Terminal Output Signa...

Страница 76: ...pulses per revolution and set P1 28 to 4 Wire saving UVW encoder 4 15 Use of Serial Communication When communication mode RS485 Profibus DP or CANopen are adopted you need to install a corresponding e...

Страница 77: ...unication card with isolation Applied to all models CANlink communication extension card VDF65CAN1 CANlink communication card Applied to all models CANopen communication extension card VDF65CAN2 CANop...

Страница 78: ...backup and restoration of parameter setting which is convenient for commissioning The AC drive also provides the retentive function on alarm information and accumulative running time You can restore t...

Страница 79: ...Operation Display and Application Examples VDF650 User Manual 78...

Страница 80: ...5 Function Code Table...

Страница 81: ...The parameter is the actually measured value and cannot be modifed The parameter is factory parameter and can be set only by the manufacturer 5 1 Standard Function Parameters Function Code Parameter...

Страница 82: ...150 100 P0 07 Frequency source selection Unit s digit Frequency source selection 00 0 Main frequency source X 1 X and Y operation operation relationship determined by ten s digit 2 Switchover between...

Страница 83: ...celeration time 1 0 00 650 00s P0 19 2 0 0 6500 0s P0 19 1 0 65000s P0 19 0 Model dependent P0 19 Acceleration Deceleration time unit 0 1s 1 0 1s 2 0 01s 1 P0 21 Frequency offset of auxiliary frequenc...

Страница 84: ...communication command to frequency source 0 9 same as unit s digit P0 28 Serial communication protocol 0 Modbus protocol 1 Profbus DP bridge 2 CANopen bridge 0 Group P1 Motor 1 Parameters P1 00 Motor...

Страница 85: ...ent P1 10 No load current asynchronous motor 0 01 to P1 03 AC drive power 55 kW 0 1 to P1 03 AC drive power 55 kW Model dependent P1 16 Stator resistance synchronous motor 0 001 65 535 AC drive power...

Страница 86: ...2 Synchronous motor no load auto tuning 0 Group P2 Vector Control Parameters P2 00 Speed loop proportional gain 1 0 100 30 P2 01 Speed loop integral time 1 0 01 10 00s 0 50s P2 02 Switchover frequency...

Страница 87: ...adjustment 1 P2 19 Field weakening depth of synchronous motor 50 500 100 P2 20 Maximum feld weakening current 1 300 50 P2 21 Field weakening automatic adjustment gain 10 500 100 P2 22 Field weakening...

Страница 88: ...00 Model dependent P3 13 Voltage source for V F separation 0 Digital setting P3 14 1 AI1 2 AI2 3 AI3 4 Pulse setting DI5 5 Multi reference 6 Simple PLC 7 PID 8 Communication setting 100 0 corresponds...

Страница 89: ...nce terminal 1 13 Multi reference terminal 2 4 P4 02 DI3 function selection 14 Multi reference terminal 3 15 Multi reference terminal 4 16 Terminal 1 for acceleration deceleration time selection 17 Te...

Страница 90: ...tchover between auxiliary frequency source Y and preset frequency 41 Motor selection terminal 1 42 Motor selection terminal 2 43 PID parameter switchover 0 P4 08 DI9 function selection 44 User defned...

Страница 91: ...0 00 V 10 00 V P4 21 Corresponding setting of AI curve 2 maximum input 100 00 100 0 100 0 P4 22 AI2 flter time 0 00 10 00s 0 10s P4 23 AI curve 3 minimum input 0 00 V to P4 25 0 00 V P4 24 Correspondi...

Страница 92: ...AI3 curve selection Curve 1 to curve 5 same as AI1 P4 34 Setting for AI less than minimum input Unit s digit Setting for AI1 less than minimum input 000 0 Minimum value 1 0 0 Ten s digit Setting for...

Страница 93: ...s digit DI10 valid mode 0 1 same as DI1 P4 40 AI2 input signal selection 0 Voltage signal 1 Current signal 0 Group P5 Output Terminals P5 00 FM terminal output mode 0 Pulse output FMP 1 Switch signal...

Страница 94: ...level detection FDT2 output 26 Frequency 1 reached 27 Frequency 2 reached 28 Current 1 reached 29 Current 2 reached 30 Timing reached 31 AI1 input limit exceeded 32 Load becoming 0 33 Reverse running...

Страница 95: ...urrent 15 Output voltage 16 Output torque actual value 0 P5 07 AO1 function selection 0 P5 08 AO2 function selection 1 P5 09 Maximum FMP output frequency 0 01 100 00 kHz 50 00 kHz P5 10 AO1 offset coe...

Страница 96: ...0 Group P6 Start Stop Control P6 00 Start mode 0 Direct start 1 Rotational speed tracking restart 2 Pre excited start asynchronous motor 0 P6 01 Rotational speed tracking mode 0 From frequency at stop...

Страница 97: ...0 0 36 0s 0 0s P6 15 Brake use ratio 0 100 100 Group P7 Operation Panel and Display P7 01 MF K Key function selection 0 MF K key disabled 1 Switchover between operation panel control and remote comman...

Страница 98: ...nning parameters 2 0000 FFFF Bit00 PID feedback Bit01 PLC stage Bit02 Pulse setting frequency kHz Bit03 Running frequency 2 Hz Bit04 Remaining running time Bit05 AI1 voltage before correction V Bit06...

Страница 99: ...sink temperature of inverter module 0 0 100 0 C P7 08 Temporary software version P7 09 Accumulative running time 0 65535 h P7 10 Product number P7 11 Software version P7 12 Number of decimal places fo...

Страница 100: ...uency lower limit 0 Run at frequency lower limit 1 Stop 2 Run at zero speed 0 P8 15 Droop control 0 00 10 00 Hz 0 00 Hz P8 16 Accumulative power on time threshold 0 65000 h 0 h P8 17 Accumulative runn...

Страница 101: ...0 rated motor current 5 0 P8 35 Zero current detection delay time 0 00 600 00s 0 10s P8 36 Output overcurrent threshold 0 0 no detection 0 1 300 0 rated motor current 200 0 P8 37 Output overcurrent de...

Страница 102: ...lt and Protection P9 00 Motor overload protection selection 0 Disabled 1 Enabled 1 P9 01 Motor overload protection gain 0 20 10 00 1 00 P9 02 Motor overload warning coeffcient 50 100 80 P9 03 Overvolt...

Страница 103: ...eed 8 Buffer resistance overload 9 Undervoltage 10 AC drive overload 11 Motor overload 12 Power input phase loss 13 Power output phase loss 14 Module overheat 15 External equipment fault 16 Communicat...

Страница 104: ...on 3rd fault P9 22 AC drive status upon 3rd fault P9 23 Power on time upon 3rd fault P9 24 Running time upon 3rd fault P9 27 Frequency upon 2nd fault P9 28 Current upon 2nd fault P9 29 Bus voltage upo...

Страница 105: ...ult Err15 Same as unit s digit Ten thousand s digit Communication fault Err16 Same as unit s digit P9 48 Fault protection action selection 2 Unit s digit Encoder fault Err20 00000 0 Coast to stop 1 Sw...

Страница 106: ...quency and resume to the set frequency if the load recovers Ten thousand s digit PID feedback lost during running Err31 Same as unit s digit in P9 47 P9 50 Fault protection action selection 4 Unit s d...

Страница 107: ...stantaneous power failure 0 00 100 00s 0 50s P9 62 Action judging voltage at instantaneous power failure 60 0 100 0 standard bus voltage 80 0 P9 63 Protection upon load becoming 0 0 Disabled 1 Enabled...

Страница 108: ...limit 0 0 100 0 0 0 PA 10 PID differential limit 0 00 100 00 0 10 PA 11 PID setting change time 0 00 650 00s 0 00s PA 12 PID feedback flter time 0 00 60 00s 0 00s PA 13 PID output flter time 0 00 60...

Страница 109: ...t stop 1 PID operation at stop 0 Group PB Swing Frequency Fixed Length and Count PB 00 Swing frequency setting mode 0 Relative to the central frequency 1 Relative to the maximum frequency 0 PB 01 Swin...

Страница 110: ...l values after the AC drive runs one cycle 2 Repeat after the AC drive runs one cycle 0 PC 17 Simple PLC retentive selection Unit s digit Retentive upon power failure 00 0 No 1 Yes Ten s digit Retenti...

Страница 111: ...simple PLC reference 8 0 0 6553 5s h 0 0s h PC 35 Acceleration deceleration time of simple PLC reference 8 0 3 0 PC 36 Running time of simple PLC reference 9 0 0 6553 5s h 0 0s h PC 37 Acceleration d...

Страница 112: ...ference 14 0 3 0 PC 48 Running time of simple PLC reference 15 0 0 6553 5s h 0 0s h PC 49 Acceleration deceleration time of simple PLC reference 15 0 3 0 PC 50 Time unit of simple PLC running 0 s seco...

Страница 113: ...Ps 8 57600 BPs 9 115200 BPs Ten s digit PROFIBUS DP baud rate 0 115200 BPs 1 208300 BPs 2 256000 BPs 3 512000 Bps Hundred s digit reserved Thousand s digit CANlink baud rate 0 20 1 50 2 100 3 125 4 25...

Страница 114: ...1A 0 PD 08 CANlink communication timeout time 0 0s Invalid 0 1 60 0s 0 Group PE User defned Parameters PE 00 User defned function code 0 P0 00 to PP xx A0 00 to Ax xx U0 xx to U0 xx P0 10 PE 01 User d...

Страница 115: ...d function code 23 P0 00 PE 24 User defned function code 24 P0 00 PE 25 User defned function code 25 P0 00 PE 26 User defned function code 26 P0 00 PE 27 User defned function code 27 P0 00 PE 28 User...

Страница 116: ...0 Digital setting A0 03 1 AI1 2 AI2 3 AI3 4 Pulse setting DI5 5 Communication setting 6 MIN AI1 AI2 7 MAX AI1 AI2 Full range of values 1 7 corresponds to the digital setting of A0 03 0 A0 03 Torque di...

Страница 117: ...0 1 same as VDI1 A1 06 VDI state selection Unit s digit VDI1 00000 0 Invalid 1 Valid Ten s digit VDI2 0 1 same as VDI1 Hundred s digit VDI3 0 1 same as VDI1 Thousand s digit VDI4 0 1 same as VDI1 Ten...

Страница 118: ...election 0 Short with physical Dix internally 1 40 Refer to function selection of physical DO in group P5 0 A1 15 VDO5 function selection 0 Short with physical Dix internally 1 40 Refer to function se...

Страница 119: ...el dependent A2 06 Stator resistance asynchronous motor 0 001 65 535 AC drive power 55 kW 0 0001 6 5535 AC drive power 55 kW Model dependent A2 07 Rotor resistance asynchronous motor 0 001 65 535 AC d...

Страница 120: ...saving UVW encoder 0 A2 30 A B phase sequence of ABZ incremental encoder 0 Forward 1 Reserve 0 A2 31 Encoder installation angle 0 0 359 9 0 0 A2 32 U V W phase sequence of UVW encoder 0 Forward 1 Rev...

Страница 121: ...AI1 AI2 0 A2 48 Digital setting of torque upper limit in speed control mode 0 0 200 0 150 0 A2 51 Excitation adjustment proportional gain 0 20000 2000 A2 52 Excitation adjustment integral gain 0 20000...

Страница 122: ...endent Group A3 Motor 3 Parameters A3 00 Motor type selection 0 Common asynchronous motor 1 Variable frequency asynchronous motor 2 Permanent magnetic synchronous motor 0 A3 01 Rated motor power 0 1 1...

Страница 123: ...kW 0 0001 6 5535 AC drive power 55 kW Model dependent A3 17 Shaft D inductance synchronous motor 0 01 655 35 mH AC drive power 55 kW 0 001 65 535 mH AC drive power 55 kW Model dependent A3 18 Shaft Q...

Страница 124: ...00s 0 50s A3 40 Switchover frequency 1 0 00 to A2 43 5 00 Hz A3 41 Speed loop proportional gain 2 0 100 15 A3 42 Speed loop integral time 2 0 01 10 00s 1 00s A3 43 Switchover frequency 2 A2 40 to maxi...

Страница 125: ...10 500 100 A3 60 Field weakening integral multiple 2 10 2 A3 61 Motor 2 control mode 0 Sensorless fux vector control SFVC 1 Closed loop vector control CLVC 2 Voltage Frequency V F control 0 A3 62 Mot...

Страница 126: ...ower 55 kW Model dependent A4 08 Leakage inductive reactance asynchronous motor 0 01 655 35 mH AC drive power 55 kW 0 001 65 535 mH AC drive power 55 kW Model dependent A4 09 Mutual inductive reactanc...

Страница 127: ...9 9 0 0 A4 34 Number of pole pairs of resolver 1 65535 1 A4 36 Encoder wire break fault detection time 0 0s No action 0 1 10 0s 0 0s A4 37 Auto tuning selection 0 No auto tuning 1 Asynchronous motor s...

Страница 128: ...integral gain 0 20000 1300 A4 53 Torque adjustment proportional gain 0 20000 2000 A4 54 Torque adjustment integral gain 0 20000 1300 A4 55 Speed loop integral property Unit s digit Integral separated...

Страница 129: ...ompensation mode 1 2 Compensation mode 2 1 A5 03 Random PWM depth 0 Random PWM invalid 1 10 0 A5 04 Rapid current limit 0 Disabled1 Enabled 1 A5 05 Current detection compensation 0 100 5 A5 06 Undervo...

Страница 130: ...ding setting of AI curve 5 infexion 1 input 100 0 100 0 60 0 A6 14 AI curve 5 maximum input A6 14 to 10 00 V 10 00 V A6 15 Corresponding setting of AI curve 5 maximum input 100 0 100 0 100 0 A6 16 Jum...

Страница 131: ...nit s digit A7 02 AI AO function selection of the user programmable card 0 AI3 voltage input AO2 voltage output 1 AI3 voltage input AO2 current output 2 AI3 current input AO2 voltage output 3 AI3 curr...

Страница 132: ...f the master 1 Slave following running commands of the master 0 A8 03 Usage of data received by slave 0 Torque setting1 Frequency setting 0 A8 04 Zero offset of received data torque 100 00 100 00 0 00...

Страница 133: ...d AC 11 AI3 displayed voltage 2 9 999 10 000 V Factory corrected AC 12 AO1 target voltage 1 0 500 4 000 V Factory corrected AC 13 AO1 measured voltage 1 0 500 4 000 V Factory corrected AC 14 AO1 targe...

Страница 134: ...z 0 01 Hz 7001H U0 02 Bus voltage 0 1 V 7002H U0 03 Output voltage 1 V 7003H U0 04 Output current 0 01 A 7004H U0 05 Output power 0 1 kW 7005H U0 06 Output torque 0 1 7006H U0 07 DI state 1 7007H U0 0...

Страница 135: ...0 1 7021H U0 34 Motor temperature 1 C 7022H U0 35 Target torque 0 1 7023H U0 36 Resolver position 1 7024H U0 37 Power factor angle 0 1 7025H U0 38 ABZ position 1 7026H U0 39 Target voltage upon V F se...

Страница 136: ...6 Description of Function Codes...

Страница 137: ...ing machine and injection moulding machine One AC drive can operate only one motor 1 Closed loop vector control CLVC It is applicable to high accuracy speed control or torque control applications such...

Страница 138: ...with functions such as FWD REV JOGF and JOGR 2 Communication control LOCAL REMOT indicator blinking Commands are given from host computer If this parameter is set to 2 a communication card Modbus RTU...

Страница 139: ...urrent input determined by jumper J8 4 AI3 0 10 V voltage input The frequency is set by analog input The VDF650 control board provides two analog input AI terminals AI1 AI2 Another AI terminal AI3 is...

Страница 140: ...int point communication and receives data as the frequency source data transmitted by the master is used as the set frequency For details see the description of group A8 If PROFIBUS DP communication i...

Страница 141: ...operation panel or using the UP DOWN function of input terminals 2 If the auxiliary frequency source is analog input AI1 AI2 and AI3 or pulse setting 100 of the input corresponds to the range of the...

Страница 142: ...2 Maximum 3 Minimum It is used to select the frequency setting channel If the frequency source involves X and Y operation you can set the frequency offset in P0 21 for superposition to the X and Y ope...

Страница 143: ...two of the motor s U V W wires Note The motor will resume running in the original direction after parameter initialization Do not use this function in applications where changing the rotating directi...

Страница 144: ...t P0 13 Frequency upper limit offset 0 00 Hz to maximum frequency P0 10 0 00 Hz If the source of the frequency upper limit is analog input or pulse setting the fnal frequency upper limit is obtained b...

Страница 145: ...me Setting Range Default P0 16 Carrier frequency adjustment with temperature 0 No 1 Yes 1 It is used to set whether the carrier frequency is adjusted based on the temperature The AC drive automaticall...

Страница 146: ...e Setting Range Default P0 19 Acceleration Deceleration time unit 0 1s 1 0 1s 2 0 01s 1 To satisfy requirements of different applications the VDF650 provides three acceleration deceleration time units...

Страница 147: ...ifcation by using keys and or the terminal UP DOWN function is cleared If P0 23 is set to 1 the digital setting frequency value is the set frequency at the moment when the AC drive stops The modifcati...

Страница 148: ...and or the terminal UP DOWN function If the running frequency and set frequency are different there will be a large difference between the AC drive s performance during the acceleration deceleration...

Страница 149: ...endent P1 03 Rated motor current 0 01 655 35 A AC drive power 55 kW 0 1 6553 5 A AC drive power 55 kW Model dependent P1 04 Rated motor frequency 0 01 Hz to maximum frequency Model dependent P1 05 Rat...

Страница 150: ...e Parameter Name Setting Range Default P1 16 Stator resistance synchronous motor 0 001 65 535 AC drive power 55 kW 0 0001 6 5535 AC drive power 55 kW Model dependent P1 17 Shaft D inductance synchrono...

Страница 151: ...synchronous motor The A B phase sequence can be obtained through Asynchronous motor complete auto tuning or Synchronous motor no load auto tuning Function Code Parameter Name Setting Range Default P1...

Страница 152: ...ios where complete auto tuning cannot be performed because the asynchronous motor cannot be disconnected from the load Before performing static auto tuning properly set the motor type and motor namepl...

Страница 153: ...tuning During the process of no load auto tuning the AC drive performs with load auto tuning frst and then accelerates to 80 of the rated motor frequency within the acceleration time set in P0 17 The...

Страница 154: ...P2 05 The speed dynamic response characteristics in vector control can be adjusted by setting the proportional gain and integral time of the speed regulator To achieve a faster system response increas...

Страница 155: ...current Therefore set this parameter to a proper value in actual applications Set the over excitation gain to 0 in applications of small inertia the bus voltage will not rise during deceleration or w...

Страница 156: ...otor 50 500 100 P2 20 Maximum feld weakening current 1 300 50 P2 21 Field weakening automatic adjustment gain 10 500 100 P2 22 Field weakening integral multiple 2 10 2 These parameters are used to set...

Страница 157: ...centrifuge Any such V F curve can be obtained by setting parameters of P3 03 to P3 08 2 Square V F It is applicable to centrifugal loads such as fan and pump 3 to 8 V F curve between linear V F and sq...

Страница 158: ...ates the torque boost value based on motor parameters including the stator resistance P3 02 specifies the frequency under which torque boost is valid Torque boost becomes invalid when this frequency i...

Страница 159: ...rotational speed slip of the asynchronous motor when the load of the motor increases stabilizing the motor speed in case of load change If this parameter is set to 100 it indicates that the compensati...

Страница 160: ...ot be satisfactory Function Code Parameter Name Setting Range Default P3 13 Voltage source for V F separation 0 Digital setting P3 14 1 AI1 2 AI2 3 AI3 4 Pulse setting DI5 5 Multi reference 6 Simple P...

Страница 161: ...y means of communication The voltage source for V F separation is set in the same way as the frequency source For details see P0 03 100 0 of the setting in each mode corresponds to the rated motor vol...

Страница 162: ...ue Function Description 0 No function Set 0 for reserved terminals to avoid malfunction 1 Forward RUN FWD The terminal is used to control forward or reverse RUN of the AC drive 2 Reverse RUN REV 3 Thr...

Страница 163: ...cy source is digital setting the terminal is used to clear the modifcation by using the UP DOWN function or the increment decrement key on the operation panel returning the set frequency to the value...

Страница 164: ...s terminal becomes ON the integral adjustment function pauses However the proportional and differentiation adjustment functions are still valid 39 Switchover between main frequency source X and preset...

Страница 165: ...P8 42 and P8 53 51 Switchover between two line mode and three line mode It is used to perform switchover between two line control and three line control If P4 11 is set to Two line mode 1 the system...

Страница 166: ...ction terminals have four state combinations corresponding to four motors as listed in the following table Table 6 4 State combinations of two motor selection terminals Terminal 2 Terminal 1 Selected...

Страница 167: ...igital common Reverse RUN REV As shown in the preceding fgure when only K1 is ON the AC drive instructs forward rotation When only K2 is ON the AC drive instructs reverse rotation When K1 and K2 are O...

Страница 168: ...I2 Forward RUN FWD Reverse RUN REV DI3 RUN enabled SB1 SB2 SB3 Forward button Reverse button Stop button As shown in the preceding fgure if SB1 is ON the AC drive instructs forward rotation when SB2 i...

Страница 169: ...eference resolution is 1 the setting range is 0 01 655 35 Hz s Function Code Parameter Name Setting Range Default P4 13 AI curve 1 minimum input 0 00 V to P4 15 0 00 V P4 14 Corresponding setting of A...

Страница 170: ...lt P4 18 AI curve 2 minimum input 0 00 V to P4 20 0 00 V P4 19 Corresponding setting of AI curve 2 minimum input 100 00 100 0 0 0 P4 20 AI curve 2 maximum input P4 18 to 10 00 V 10 00 V P4 21 Correspo...

Страница 171: ...to P4 21 Curve 3 2 points see P4 23 to P4 26 Curve 4 4 points see A6 00 to A6 07 Curve 5 4 points see A6 08 to A6 15 Ten s digit AI2 curve selection Curve 1 to curve 5 same as AI1 Hundred s digit AI3...

Страница 172: ...ay time 0 0 3600 0s 0 0s P4 36 DI2 delay time 0 0 3600 0s 0 0s P4 37 DI3 delay time 0 0 3600 0s 0 0s These parameters are used to set the delay time of the AC drive when the status of DI terminals cha...

Страница 173: ...s cannot satisfy requirements use an optional I O extension card that provides an AO terminal AO2 a relay terminal relay 2 and a DO terminal DO2 Function Code Parameter Name Setting Range Default P5 0...

Страница 174: ...FB 08 9 Designated count value reached The terminal becomes ON when the count value reaches the value set in FB 09 10 Length reached The terminal becomes ON when the detected actual length exceeds th...

Страница 175: ...t time 31 AI1 input limit exceeded If AI1 input is larger than the value of P8 46 AI1 input voltage upper limit or lower than the value of P8 45 AI1 input voltage lower limit the terminal becomes ON 3...

Страница 176: ...ency 1 Set frequency 0 to maximum output frequency 2 Output current 0 to 2 times of rated motor current 3 Output torque absolute value 0 to 2 times of rated motor torque 4 Output power 0 to 2 times of...

Страница 177: ...analog output is used as the running frequency and it is expected that the output is 8 V when the frequency is 0 and 3 V at the maximum frequency the gain shall be set to 0 50 and the zero offset sha...

Страница 178: ...e AC drive judges the rotational speed and direction of the motor frst and then starts at the tracked frequency Such smooth start has no impact on the rotating motor It is applicable to the restart up...

Страница 179: ...st be held for a certain period The startup frequency P6 03 is not restricted by the frequency lower limit If the set target frequency is lower than the startup frequency the AC drive will not start a...

Страница 180: ...e relative to the base value If the rated motor current is less than or equal to 80 of the rated AC drive current the base value is the rated motor current If the rated motor current is greater than 8...

Страница 181: ...ime proportions of the start segment and the end segment of S curve acceleration deceleration They must satisfy the requirement P6 08 P6 09 100 0 In Figure 6 12 t1 is the time defned in P6 08 within w...

Страница 182: ...current 0 100 0 P6 14 Stop DC braking time 0 0 36 0s 0 0s P6 11 Initial frequency of stop DC braking During the process of decelerating to stop the AC drive starts DC braking when the running frequenc...

Страница 183: ...stopDC braking Time t Effective value of output voltage Stop DC braking RUN command Waiting timeof stopDC braking Stop DC braking time Function Code Parameter Name Setting Range Default P6 15 Brake u...

Страница 184: ...over between operation panel control and remote command control terminal or communication You can perform switchover from the current command source to the operation panel control local operation If t...

Страница 185: ...quency Hz Bus voltage V Output voltage V Output current A Output power kW Output torque DI input status V 15 14 12 11 10 9 8 DO output status AI1 voltage V Count value Length value Load speed display...

Страница 186: ...r speed Current power on time Hour Current running time Minute Pulse setting frequency Hz Communication setting value Encoder feedback speed Hz Main frequency X display Hz Auxiliary frequency Y displa...

Страница 187: ...binary number 0 Function Code Parameter Name Setting Range Default P7 06 Load speed display coeffcient 0 0001 6 5000 1 0000 This parameter is used to adjust the relationship between the output freque...

Страница 188: ...ces If the AC drive is in the stop state the load speed is the speed corresponding to the set frequency namely set load speed If the set frequency is 50 00 Hz the load speed in the stop state is 50 00...

Страница 189: ...of DI terminals For more details see the descriptions of P4 01 to P4 05 Function Code Parameter Name Setting Range Default P8 09 Jump frequency 1 0 00 Hz to maximum frequency 0 00 Hz P8 10 Jump freque...

Страница 190: ...eter Name Setting Range Default P8 14 Running mode when set frequency lower than frequency lower limit 0 Run at frequency lower limit 1 Stop 2 Run at zero speed 0 It is used to set the AC drive runnin...

Страница 191: ...he value set in this parameter the corresponding DO terminal becomes ON Function Code Parameter Name Setting Range Default P8 18 Startup protection 0 No 1 Yes 0 This parameter is used to set whether t...

Страница 192: ...al DO relay ON Function Code Parameter Name Setting Range Default P8 21 Detection range of frequency reached 0 00 100 maximum frequency 0 0 If the AC drive running frequency is within the certain rang...

Страница 193: ...hen the jump frequencies are valid during acceleration deceleration Frequency jump amplitude Frequency jump amplitude Output frequency Hz Jump frequency 2 Jump frequency 1 Time t Frequency jump amplit...

Страница 194: ...ult P8 27 Terminal JOG preferred 0 Disabled 1 Enabled 0 It is used to set whether terminal JOG is preferred If terminal JOG is preferred the AC drive switches to terminal JOG running state when there...

Страница 195: ...equency OFF Any frequency reaching detection signal DO or relay OFF OFF ON ON Time Any frequency reaching Frequency reaching detection amplitude Frequency reaching detection amplitude Function Code Pa...

Страница 196: ...t Output overcurrent threshold P8 36 Output overcurrent detection signal Output overcurrent detection delay time P8 37 Function Code Parameter Name Setting Range Default P8 38 Any current reaching 1 0...

Страница 197: ...ile the corresponding DO becomes ON The AC drive starts timing from 0 each time it starts up and the remaining timing duration can be queried by U0 20 The timing duration is set in P8 43 and P8 44 in...

Страница 198: ...cally after the dormant delay time P8 52 if the set frequency is lower than or equal to the dormant frequency P8 51 When the AC drive is in dormant state and the current running command is effective t...

Страница 199: ...AC drive does not report the alarm Function Code Parameter Name Setting Range Default P9 02 Motor overload warning coeffcient 50 100 80 This function is used to give a warning signal to the control s...

Страница 200: ...nction Code Parameter Name Setting Range Default P9 05 Overcurrent stall gain 0 100 20 P9 06 Overcurrent stall protective current 100 200 150 When the output current exceeds the overcurrent stall prot...

Страница 201: ...s enabled the AC drive s UVW will have voltage output a while after power on Function Code Parameter Name Setting Range Default P9 09 Fault auto reset times 0 20 0 It is used to set the times of fault...

Страница 202: ...listed in the preceding table provide the function of input phase loss or contactor energizing protection The VDF650 AC drives below the power listed in the table do not have the function no matter w...

Страница 203: ...rted from the DI statuses P9 22 AC drive status upon 3rd fault Reserved P9 23 Power on time upon 3rd fault It displays the present power on time when the latest fault occurs P9 24 Running time upon 3r...

Страница 204: ...git External equipment fault Err15 Same as unit s digit Ten thousand s digit Communication fault Err16 Same as unit s digit P9 48 Fault protection action selection 2 Unit s digit Encoder fault Err20 0...

Страница 205: ...n Err42 00000 Same as unit s digit in P9 47 Ten s digit Motor over speed Err43 Same as unit s digit in P9 47 Hundred s digit Initial position fault Err51 Same as unit s digit in P9 47 Thousand s digit...

Страница 206: ...rotection action If the motor temperature exceeds the value set in P9 58 the DO terminal on the AC drive allocated with function 39 Motor overheat warning becomes ON Function Code Parameter Name Setti...

Страница 207: ...0s If protection upon load becoming 0 is enabled when the output current of the AC drive is lower than the detection level P9 64 and the lasting time exceeds the detection time P9 65 the output frequ...

Страница 208: ...od By performing proportional integral and differential operations on the difference between the feedback signal and the target signal it adjusts the output frequency and constitutes a feedback system...

Страница 209: ...ires forward PID action 1 Reverse action When the feedback value is smaller than the PID setting the AC drive s output frequency reduces For example the unwinding tension control requires reverse PID...

Страница 210: ...ff frequency of PID reverse rotation 0 00 to maximum frequency 2 00 Hz In some situations only when the PID output frequency is a negative value AC drive reverse rotation PID setting and PID feedback...

Страница 211: ...chover deviation 2 PA 19 to 100 0 80 0 In some applications PID parameters switchover is required when one group of PID parameters cannot satisfy the requirement of the whole running process These par...

Страница 212: ...1 and lasts the time set in PA 22 Figure 6 29 PID initial value function Output frequency PID initial value PA 21 PID initial value holding time PA 22 Time Function Code Parameter Name Setting Range D...

Страница 213: ...Range Default PA 26 Detection value of PID feedback loss 0 0 Not judging feedback loss 0 1 100 0 0 0 PA 27 Detection time of PID feedback loss 0 0 20 0s 0 0s These parameters are used to judge whether...

Страница 214: ...ral frequency set frequency 1 Relative to the maximum frequency P0 10 maximum output frequency It is fxed swing amplitude system The swing amplitude is fxed Function Code Parameter Name Setting Range...

Страница 215: ...meter When the actual length PB 06 exceeds the set length in PB 05 the DO terminal allocated with function 10 Length reached becomes ON During the fixed length control the length reset operation can...

Страница 216: ...g Range Default PC 00 Reference 0 100 0 100 0 0 0 PC 01 Reference 1 100 0 100 0 0 0 PC 02 Reference 2 100 0 100 0 0 0 PC 03 Reference 3 100 0 100 0 0 0 PC 04 Reference 4 100 0 100 0 0 0 PC 05 Referenc...

Страница 217: ...quency and direction after running one cycle 2 Repeat after the AC drive runs one cycle The AC drive automatically starts another cycle after running one cycle and will not stop until receiving the st...

Страница 218: ...fault PC 18 Running time of simple PLC reference 0 0 0 6553 5s h 0 0s h PC 19 Acceleration deceleration time of simple PLC reference 0 0 3 0 PC 20 Running time of simple PLC reference 1 0 0 6553 5s h...

Страница 219: ...ime of simple PLC reference 12 0 3 0 PC 44 Running time of simple PLC reference 13 0 0 6553 5s h 0 0s h PC 45 Acceleration deceleration time of simple PLC reference 13 0 3 0 PC 46 Running time of simp...

Страница 220: ...13 User defned function code 13 Same as PE 00 P5 07 PE 14 User defned function code 14 Same as PE 00 P6 00 PE 15 User defned function code 15 Same as PE 00 P6 10 PE 16 User defned function code 16 Sa...

Страница 221: ...ed Function Code Parameter Name Setting Range Default PP 01 Restore default settings 0 No operation 1 Restore factory settings except motor parameters 2 Clear records 4 Restore user backup parameters...

Страница 222: ...VDF650 provides the following three parameter display modes Table 6 9 Three parameter display modes provided by VDF650 Name Description AC drive parameter display Display function codes of the AC dri...

Страница 223: ...arameters Function Code Parameter Name Setting Range Default A0 00 Speed Torque control selection 0 Speed control 1 Torque control 0 It is used to select the AC drive s control mode speed control or t...

Страница 224: ...et the curves by using function codes P4 13 to P4 27 and function codes in group A6 and select curves for AI1 AI2 and AI3 in P4 33 When AI is used as frequency setting source the corresponding value 1...

Страница 225: ...the maximum frequency in torque control dynamically by controlling the frequency upper limit Function Code Parameter Name Setting Range Default A0 07 Acceleration time in torque control 0 00 65000s 0...

Страница 226: ...housand s digit VDI5 0 1 same as VDI1 A1 06 VDI state selection Unit s digit VDI1 00000 0 Invalid 1 Valid Ten s digit VDI2 0 1 same as VDI1 Hundred s digit VDI3 0 1 same as VDI1 Thousand s digit VDI4...

Страница 227: ...nd from the terminal Therefore The AC drive starts to run in forward direction Function Code Parameter Name Setting Range Default A1 07 Function selection for AI1 used as DI 0 59 0 A1 08 Function sele...

Страница 228: ...function selection of physical DO in group P5 0 A1 13 VDO3 function selection 0 Short with physical Dix internally 1 40 Refer to function selection of physical DO in group P5 0 A1 14 VDO4 function sel...

Страница 229: ...set in A1 21 The application examples of VDIx involve the use of VDOx and see the examples for your reference Group A2 to A4 Motor 2 to Motor 4 Parameters The VDF650 can switch over the running among...

Страница 230: ...mH AC drive power 55 kW Model dependent A2 09 Mutual inductive reactance asynchronous motor 0 1 6553 5 mH AC drive power 55 kW 0 01 655 35 mH AC drive power 55 kW Model dependent A2 10 No load curren...

Страница 231: ...ng 11 Synchronous motor with load auto tuning 12 Synchronous motor no load auto tuning 0 A2 38 Speed loop proportional gain 1 0 100 30 A2 39 Speed loop integral time 1 0 01 10 00s 0 50s A2 40 Switchov...

Страница 232: ...No feld weakening 1 Direct calculation 2 Adjustment 0 A2 57 Field weakening degree of synchronous motor 50 500 100 A2 58 Maximum feld weakening current 1 300 50 A2 59 Field weakening automatic adjustm...

Страница 233: ...chronous modulation 1 Synchronous modulation 0 This parameter is valid only for V F control Synchronous modulation indicates that the carrier frequency varies linearly with the change of the output fr...

Страница 234: ...current detection compensation Too large value may lead to deterioration of control performance Do not modify it generally Function Code Parameter Name Setting Range Default A5 06 Undervoltage thresho...

Страница 235: ...V Three phase 480 V 890 0 V Three phase 690 V 1300 0 V Note The default value is also the upper limit of the AC drive s internal overvoltage protection voltage The parameter becomes effective only wh...

Страница 236: ...ip The schematic diagram of curve 4 and curve 5 is shown in the following fgure Figure 6 34 Schematic diagram curve 4 and curve 5 AI corresponding setting Corresponding setting of AI max input Corresp...

Страница 237: ...n Function Code Parameter Name Setting Range Default A8 00 Point point communication selection 0 Disabled 1 Enabled 0 It is used to decide whether to enable point point communication Point point commu...

Страница 238: ...lated to A0 03 If zero offset of the slave is 0 00 and the gain is 1 00 it means that the slave directly takes the output torque of the master as the target torque When the AC drive is a slave in poin...

Страница 239: ...o offset of received data frequency 100 00 100 00 0 00 A8 09 Gain of received data frequency 10 00 10 00 1 00 These two parameters are used to adjust data received from the master and define the frequ...

Страница 240: ...will be restored to the factory corrected values Generally you need not perform correction in the applications Measured voltage indicates the actual output voltage value measured by instruments such...

Страница 241: ...2 0 000 20 000 mA Factory corrected These parameters are used to correct the AO They have been corrected upon delivery When you resume the factory values these parameters will be restored to the fact...

Страница 242: ...minals After the value is converted into a binary number each bit corresponds to a DI 1 indicates high level signal and 0 indicates low level signal The corresponding relationship between bits and DIs...

Страница 243: ...8 Input pulse frequency 0 00 100 00 kHz It displays the high speed pulse sampled frequency of DI5 in minimum unit of 0 01 kHz Function Code Parameter Name Display Range U0 19 Feedback speed 320 00 320...

Страница 244: ...unit of 1 Hz It is the same as U0 18 except for the difference in units Function Code Parameter Name Display Range U0 28 Communication setting value 100 00 100 00 It displays the data written by mean...

Страница 245: ...factor angle It displays the current power factor angle Function Code Parameter Name Display Range U0 38 ABZ position 0 65535 It displays the phase A and B pulse counting of the current ABZ or UVW enc...

Страница 246: ...1 DO1 DO state display ON indicates high level OFF indicates low level Function Code Parameter Name Display Range U0 43 DI function state visual display 1 It displays whether the DI functions 1 40 are...

Страница 247: ...ncy P0 10 Function Code Parameter Name Display Range U0 61 AC drive running state 0 65535 It displays the running state of the AC drive The data format is listed in the following table U0 61 Bit0 0 St...

Страница 248: ...7 EMC...

Страница 249: ...udes all establishments other than those directly connected to a low voltage power supply network which supplies buildings used for domestic purposes 4 Category C1 AC drive Power Drive System PDS of r...

Страница 250: ...es the requirements of category C2 only with an EMC flter installed on the power input side The installation precautions are as follows Strictly comply with the ratings when using the EMC flter The EM...

Страница 251: ...220G 280 430 DL 600EBK3 FN 3270H 600 99 VDF650T250G 355 468 DL 600EBK3 FN 3270H 600 99 VDF650T280G 396 525 DL 600EBK3 FN 3270H 600 99 VDF650T315G 445 590 DL 600EBK3 FN 3270H 600 99 VDF650T355G 500 665...

Страница 252: ...VDF650 7T132G 192 170 DL 200EBK5 CHV VDF650 7T160G 231 200 DL 250EBK31 60 VDF650 7T200G 250 235 DL 250EBK31 60 VDF650 7T220G 280 247 DL 250EBK31 60 VDF650 7T250G 355 265 No recommendation VDF650 7T280...

Страница 253: ...60G 307 MD ACL 330 4T 164 2 VDF650T200G 385 MD ACL 490 4T 224 2 VDF650T220G 430 MD ACL 490 4T 224 2 VDF650T250G 468 MD ACL 490 4T 224 2 VDF650T280G 525 MD ACL 660 4T 304 2 VDF650T315G 590 MD ACL 660 4...

Страница 254: ...ACL 0150 EISH EM11B VDF650 7T160G 200 ACL 0200 EISH E80UB VDF650 7T200G 235 ACL 0250 EISH E65UB VDF650 7T220G 247 ACL 0250 EISH E65UB VDF650 7T250G 265 ACL 0290 EISH E50UB VDF650 7T280G 305 ACL 0330...

Страница 255: ...EISC E1M4 VDF650T2 2GB 5 1 OCL 0007 EISC E1M0 VDF650T3 7GB 9 OCL 0010 EISC EM70 VDF650T5 5GB VDF650T7 5GB VDF650T11GB 13 OCL 0015 EISC EM47 17 OCL 0020 EISC EM35 25 OCL 0030 EISC EM23 VDF650T15GB 32 O...

Страница 256: ...U VDF650 5T75G 150 OCL 0200 EISH E35U VDF650 5T90G 176 OCL 0200 EISH E35U VDF650 5T110G 210 OCL 0250 EISH E28U VDF650 5T132G 253 OCL 0290 EISH E24U VDF650 5T160G 304 OCL 0330 EISH E21U VDF650 5T200G 3...

Страница 257: ...dd an independent PE cable or use a four conductor cable of which one phase conductor is PE cable The three conductor cable and four conductor cable are shown in the following fgure PE Shield PE condu...

Страница 258: ...recommended that the motor cables power input cables and control cables be laid in different ducts To avoid electromagnetic interference caused by rapid change of the output voltage of the AC drive t...

Страница 259: ...o the PE of the mains voltage Add a safety capacitor to the power input cable and wind the cable with magnetic rings Add a safety capacitor to the interfered signal port or wind the signal cable with...

Страница 260: ...8 Selection and Dimensions...

Страница 261: ...VDF650 2T1 5GB 4 5 8 5 1 1 5 2 0 055 VDF650 2T2 2GB 5 9 10 5 9 2 2 3 0 072 VDF650 2T4 0GB 8 9 14 6 13 3 7 5 0 132 VDF650 2T5 5GB 17 26 25 5 5 7 5 0 214 VDF650 2T7 5GB 21 35 32 7 5 10 0 288 VDF650 2T1...

Страница 262: ...61 VDF650T200G 250 385 377 200 300 4 42 VDF650T220G 280 430 426 220 300 4 87 VDF650T250G 355 468 465 250 400 5 51 VDF650T280G 396 525 520 280 370 6 21 VDF650T315G 445 590 585 315 500 7 03 VDF650T355G...

Страница 263: ...5T315G 445 590 585 315 420 7 03 VDF650 5T355G 500 665 650 355 470 7 81 VDF650 5T400G 565 785 725 400 530 8 51 Three phase 690 V 50 60 Hz VDF650 7T55G 84 70 65 55 70 1 22 VDF650 7T75G 107 90 86 75 100...

Страница 264: ...ousing W A B H1 D H Figure 8 2 Physical appearance and overall dimensions of the VDF650 sheet metal housing W A H B H1 D Table 8 2 Overall dimensions and mounting hole dimensions of the VDF650 Model M...

Страница 265: ...447 432 463 285 228 6 5 20 VDF650 2T15G VDF650 2T18 5G 260 580 549 600 385 265 10 32 VDF650 2T22G VDF650 2T30G VDF650 2T37G 343 678 660 700 473 307 10 47 VDF650 2T45G VDF650 2T55G 449 903 880 930 579...

Страница 266: ...VDF650T200G 420 1030 983 1060 650 377 12 130 VDF650T220G VDF650T250G VDF650T280G VDF650T315G 520 1300 1203 1358 800 400 16 200 VDF650T355G VDF650T400G Three phase 480 V VDF650 5T0 7GB 113 172 186 125...

Страница 267: ...1060 650 377 12 130 VDF650 5T220G VDF650 5T250G VDF650 5T280G VDF650 5T315G 520 1300 1203 1358 800 400 16 200 VDF650 5T355G VDF650 5T400G Three phase 690 V VDF650 7T55G 250 570 557 600 400 330 10 47 V...

Страница 268: ...the VDF650 size B 8 9 5 8 M3 5 combination screw Table 8 3 Recommended cable diameter and cable lug model size B AC Drive Model Rated Input Current A Recommended Output Power Cable Diameter mm2 Torque...

Страница 269: ...5 4 VDF650 5T4 0GB 10 50 1 5 TNR1 5 4 VDF650T7 5GB 20 5 4 GTNR4 5 Figure 8 5 Dimensions of power terminals of the VDF650 size D 14 5 M5 combination screw 11 5 10 9 R S T POWER U V W MOTOR PB Table 8 5...

Страница 270: ...ut Power Cable Diameter mm2 Torque of Torque Driver N m Recommended Cable Lug Model VDF650 2T18 5GB 76 00 25 4 GTNR25 6 VDF650 2T22G 92 00 35 GTNR35 6 VDF650 2T30G 113 00 50 GTNR50 8 VDF650T37G 76 00...

Страница 271: ...VDF650T55G 113 00 50 GTNR50 8 VDF650 5T37G 76 00 25 GTNR25 8 VDF650 5T45G 92 00 35 GTNR35 8 VDF650 5T55G 113 00 50 GTNR50 8 Figure 8 8 Dimensions of power terminals of the VDF650 size G M10 combinati...

Страница 272: ...Table 8 9 Recommended cable diameter and cable lug model size H AC Drive Model Rated Input Current A Recommended Output Power Cable Diameter mm2 Torque of Torque Driver N m Recommended Cable Lug Model...

Страница 273: ...Output Power Cable Diameter mm2 Torque of Torque Driver N m Recommended Cable Lug Model VDF650T200G 385 00 185 85 GTNR185 16 VDF650T220G 430 00 240 GTNR240 16 VDF650T250G 468 00 120 x 2 GTNR120 16 VDF...

Страница 274: ...ter mm2 Torque of Torque Driver N m Recommended Cable Lug Model VDF650T355G 665 00 185 x 2 85 GTNR185 16 VDF650T400G 785 00 240 x 2 GTNR240 16 VDF650 5T355G 665 00 185 x 2 GTNR185 16 VDF650 5T400G 785...

Страница 275: ...able lugs L B d2 d1 D E F Table 8 12 Models and dimensions of the TNR series cable lugs Model Cable Range D d1 E F B d2 L Current A Crimping Tool AWG MCM mm2 TNR0 75 4 22 16 0 25 1 0 2 8 1 3 4 5 6 6 8...

Страница 276: ...4 1 3 31 0 CT 38 CT 100 GTNR16 8 8 4 GTNR25 6 9 5 7 5 12 0 8 0 4 5 14 0 6 4 2 0 32 0 10 GTNR25 8 9 0 15 5 8 4 1 6 34 0 GTNR25 10 10 5 17 5 10 5 1 4 37 0 GTNR35 6 11 4 8 6 15 0 9 0 5 0 15 5 6 4 2 8 38...

Страница 277: ...F650 2T2 2GB 16 18 1 5 1 5 0 5 VDF650 2T4 0GB 20 25 2 5 2 5 0 75 VDF650 2T5 5GB 32 32 4 0 4 0 0 75 VDF650 2T7 5GB 40 40 6 0 6 0 0 75 VDF650 2T11G 50 50 10 10 0 75 VDF650 2T15G 63 63 16 16 0 75 VDF650...

Страница 278: ...x 2 150 x 2 1 0 VDF650T355G 700 800 185 x 2 185 x 2 1 0 VDF650T400G 800 800 240 x 2 240 x 2 1 0 Three phase 480 V VDF650 5T0 7GB 4 9 0 75 0 75 0 5 VDF650 5T1 5GB 6 9 0 75 0 75 0 5 VDF650 5T2 2GB 10 12...

Страница 279: ...0 VDF650 7T250G 315 315 150 150 1 0 VDF650 7T280G 350 400 150 150 1 0 VDF650 7T315G 400 400 185 185 1 0 VDF650 7T355G 400 400 185 185 1 0 VDF650 7T400G 500 500 240 240 1 0 VDF650 7T450G 630 630 120 x...

Страница 280: ...5G 90G VDF650 5T75G 90G VDF650 2T55G 160 190 125 161 192 255 195 10 x 15 12 DCL 0250 VDF650T 110G 132P VDF650 5T 110G 132P VDF650 2T75G 160 190 125 161 192 255 195 10 x 15 12 DCL 0360 VDF650T132G 160G...

Страница 281: ...l Dimensions of External Operation Panel Figure 8 16 Physical dimensions of external operation panel 116 0 76 0 54 0 104 0 3 5 95 0 73 5 15 0 27 0 10 0 Crystal head 8 7 Selection of Braking Unit and B...

Страница 282: ...ual system and is also related to the system inertia deceleration time and potential energy load For systems with high inertia and or rapid deceleration times or frequent braking sequences the braking...

Страница 283: ...4 5 kW x 2 8 x 2 External MDBUN 60 T x 2 VDF650T110G 5 5 kW x 2 8 x 2 External MDBUN 60 T x 2 VDF650T132G 6 5 kW x 2 8 x 2 External MDBUN 90 T x 2 VDF650T160G 16 kW 2 5 External MDBUN 90 T x 2 VDF650...

Страница 284: ...DF650 5T132G 6 5 kW x 2 8 x 2 External MDBUN 90 5T x 2 VDF650 5T160G 16 kW 2 5 External MDBUN 90 5T x 2 VDF650 5T200G 20 kW 2 5 External MDBU 200 D VDF650 5T220G 22 kW 2 5 External MDBU 200 D VDF650 5...

Страница 285: ...Selection and Dimensions VDF650 User Manual 284...

Страница 286: ...9 Maintenance and Troubleshooting...

Страница 287: ...AC drive overheats Routine cleaning involves Keep the AC drive clean all the time Remove the dust especially metal powder on the surface of the AC drive to prevent the dust from entering the AC drive...

Страница 288: ...ng term storage degrades the electrolytic capacitor Thus the AC drive must be energized once every 2 years each time lasting at least 5 hours The input voltage must be increased slowly to the rated va...

Страница 289: ...eration Err02 1 The output circuit is grounded or short circuited 2 Motor auto tuning is not performed 3 The acceleration time is too short 4 Manual torque boost or V F curve is not appropriate 5 The...

Страница 290: ...celeration time is too short 4 The braking unit and braking resistor are not installed 1 Adjust the voltage to normal range 2 Cancel the external force or install the braking resistor 3 Increase the d...

Страница 291: ...e motor three phase winding is normal 3 Contact the agent or vaidnor Module overheat Err14 1 The ambient temperature is too high 2 The air flter is blocked 3 The fan is damaged 4 The thermally sensiti...

Страница 292: ...rvoltage exists 2 Overcurrent exists 1 Handle based on overvoltage 2 Handle based on overcurrent Short circuit to ground Err23 The motor is short circuited to the ground Replace the cable or motor Acc...

Страница 293: ...ing 3 Set P9 69 and P9 70 correctly based on the actual situation Motor over speed Err43 1 The encoder parameters are set incorrectly 2 The motor auto tuning is not performed 3 P9 69 and P9 70 are set...

Страница 294: ...ircuited to the ground 4 The HALL device is faulty 5 The power input to the AC drive is too low 1 Re connect the 8 core and 28 core cables 2 Contact the agent or vaidnor for technical support 3 Err23...

Страница 295: ...l support 8 The motor speed is always low in CLVC mode 1 The encoder is faulty 2 The encoder cable is connected incorrectly or in poor contact 3 The PG card is faulty 4 The drive board is faulty 1 Rep...

Страница 296: ...ddres No 16 Hongyun Road Fuqiao Town Taicang Jiangsu Province China Tel 86 512 5370 8888 Fax 86 512 5378 5678 Technical support 400 0881 678 http en vaidnor com VDF650 Series High Performance AC Drive...

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