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OPERATION

MAINTENANCE

MANUAL

Laboratory Vertical Steam Sterilizers

(with cooling option)

models

2540, 3850, 3870 ELV

and

2540, 3850, 3870 ELVC

Cat. No. MAN205-0350001EN Rev G

Heidolph Brinkmann, LLC, 1241 Jarvis Avenue, Elk Grove Village, IL 60007,

856-786-1448, Toll Free: 866-650-9604,

Fax: 856-949-1167

Brinkmann Instruments (Canada) Ltd. 4160 Sladeview Crescent #6, Mississauga, Ontario L5N 2L8,

(905) 569-0664, Toll Free: (866) 260-6069,

Fax: (905) 569-0665

Содержание 2540 ELV

Страница 1: ...nd 2540 3850 3870 ELVC Cat No MAN205 0350001EN Rev G Heidolph Brinkmann LLC 1241 Jarvis Avenue Elk Grove Village IL 60007 856 786 1448 Toll Free 866 650 9604 Fax 856 949 1167 Brinkmann Instruments Can...

Страница 2: ......

Страница 3: ...rogram 2 Unwrapped Delicate Instruments 21 3 3 Program 3 Liquid 22 3 4 Program 4 Liquid Cooling 23 4 KEYBOARD Keys and Display 24 4 1 Description and Functions of the Front Panel Keyboard 25 4 2 Displ...

Страница 4: ...ing the Process 41 8 8 Safety 41 9 DOOR SAFETY SYSTEM 42 9 1 Solenoid Locking Safety Device 42 9 2 Emergency Release 42 10 SERVICE AND MAINTENANCE 43 10 1 Preventive Maintenance 43 10 2 Replacing the...

Страница 5: ...of 51 TABLE OF CONTENT Drawings Page No Overall Dimensions Drawing for 2540 ELV ELVC 13 Overall Dimensions Drawing for 3850 3870 ELV ELVC 14 Top View Details 17 Rear View Details 18 Baskets and Contai...

Страница 6: ...by two people 1 2 Warranty To activate your warranty or for warranty information on this unit please contact your dealer or Heidolph Brinkmann at one of the s listed below Heidolph Brinkmann LLC 1241...

Страница 7: ...air is used inside the chamber to maintain the liquid at a high boiling point 1 3 2 Accessories Baskets Different size baskets are available for these units see pages 49 50 The baskets are made of sta...

Страница 8: ...that can be used in case there is any problem with the electricity supply during the sterilization cycle The pressure gauge can verify if there is pressure in the chamber before an attempt is made to...

Страница 9: ...s shall be disposed in public sewage 2 3 Directives and Standards Every autoclave meets the following Standards 2 3 1 Technical Standards 1 The pressure vessel is an integral part of the equipment and...

Страница 10: ...l ST ST 304L ST ST 304L ST ST 304L Air supply pressure ELVC only after pressure reducer psi Bar 45 58 3 1 4 0 45 58 3 1 4 0 45 58 3 1 4 0 Feed water pressure ELVC only after pressure reducer psi Bar 1...

Страница 11: ...ml 4 2 x 8 2 x 8 2000 ml 1 4 2 x 4 5000 ml 1 2 2 10000 ml 1 1 2 7 Utility Utility Value Power 1Ph 208V 60Hz 2540 Recommended Circuit Breaker 20A Power 3 Ph 208V 60Hz Electrical data 3850 70 Recommend...

Страница 12: ...er provides a safety instruction for closing the door before beginning the cycle 2 This sticker provides safety instructions for opening the door at the end of the cycle 3 The meaning of this symbol i...

Страница 13: ...Page 11 of 51 MARKING ON SIDE VIEW No Marking Explanation 1 This sticker provides the Manufacturer s name and address 2 This sticker indicates that the autoclave is UL and CSA approved 1 2...

Страница 14: ...ly voltage 4 Maximum rated input current 5 Autoclave s serial number 2 This sticker indicates that the pressure vessel of the autoclave is ASME approved 3 The operator has to refer to the user manual...

Страница 15: ...Page 13 of 51 OVERALL DIMENSIONS DRAWING FOR 2540 ELV ELVC...

Страница 16: ...IONS DRAWING FOR 3850 3870 ELV ELVC Note The dimensions A B and C are different for the models 3850 and 3870 as indicated below A B C TYPE mm inch mm inch mm inch 3850 1220 48 0 745 29 4 480 19 9 3870...

Страница 17: ...05 mg kg Rest of metals except iron cadmium lead 0 1 mg kg Chloride Cl 0 1 mg kg Phosphate P2O5 0 1 mg kg Conductivity at 20 C 3 s cm pH value degree of acidity 5 to 7 Appearance Colourless clean with...

Страница 18: ...ty valve to prevent build up of excessive pressure Door switch to enable operation only when the door is closed Water level safety device Excess temperature protection Electronic door interlock to per...

Страница 19: ...1 TOP VIEW DETAILS No Description 1 Door switch behind the door 2 Locking screw assembly 3 Door cover 4 Pressure gauge 2540 only 5 Printer 6 On Off switch 7 Keyboard 8 Display 9 Electrical cord 3 1 2...

Страница 20: ...free water inlet 5 Compressed air Pressure gauge on ELVC only 6 Compressed air Pressure regulator on ELVC only 7 Drain outlet 8 Autoclave s legs 9 Feed water inlet 10 Compressed air inlet on ELVC mode...

Страница 21: ...ograms Changing any parameters needs to be done by a qualified technician Sterilization Programs Fahrenheit Celsius Program 1 Unwrapped instruments 273 F 134 C Program 2 Unwrapped delicate instruments...

Страница 22: ...s available Nominal Parameters Sterilization temperature 273 F 134 C Sterilization time 4 min Dry time None Operations Sequence Water Inlet phase Water enters the chamber to the required level Heating...

Страница 23: ...tion temperature 250 F 121 C Sterilization time 20 min Dry time None Operations Sequence Water Inlet phase Water enters the chamber to the required level Heating phase Water heats up until steam reach...

Страница 24: ...re 250 F 121 C Sterilization time 20 min Dry time None Operations Sequence Water Inlet phase Water enters the chamber to the required level Heating phase Water heats up until steam reaches the preset...

Страница 25: ...temperature Sterilization phase Temperature is maintained constant at the preset value for the preset sterilization time Cooling phase During the cooling phase tap water is circulated around the outs...

Страница 26: ...Page 24 of 51 4 KEYBOARD Keys and Display Screen Keypad Power On Off Switch...

Страница 27: ...ion of the main screen The graphic screen is used to display the current status of the autoclave along with Operational and Error Messages Cycle information Cycle symbol Sterilization temperature Ster...

Страница 28: ...cribed below START STOP key This key commands the following 3 functions Starting the process Stopping the process Canceling the ERROR message from the command panel and opening the electric door locki...

Страница 29: ...during any cycles there is no water in the chamber Check the mineral free water supply is on If the problem persist call for service High Pressure This message is displayed if the Chamber Pressure ris...

Страница 30: ...s to the water supply Temp2 High This massage is displayed and door opening is prevented if temperature sensor 2 senses a higher temperature than the pre set end temperature Wait until the autoclave c...

Страница 31: ...one of these sub directories in the main menu 1 Parameters 2 Set Clock 3 History 5 1 Main Menu To enter the menu screen the machine must be on but not running a cycle 1 Press the UP and DOWN keys at...

Страница 32: ...ization time 2 Dry Time the time of drying stage N A for this model You can increase or decrease the value of each parameter to reach the desired value NOTE You can only change the values in the range...

Страница 33: ...linking on the digits for the hour The time is displayed in a 24 hour format in the upper row in the form hh mm ss The date is displayed in the lower row in the form MM DD YY 1 To increase or decrease...

Страница 34: ...ion 3 Press the START STOP key to enter that option 4 The HISTORY screen is displayed 5 Choose the cycle that you want according to its number using the UP and DOWN keys 6 Select it by pressing the ST...

Страница 35: ...time Dry time N A on this unit Programmed End temperature Summary of performed cycle Date finished Time finished Operator initials When the sterilization cycle begins the printer starts printing the...

Страница 36: ...ng time in HH MM SS Prints heating data every 3 minutes 023 2 023 0 000 2 H 00 00 29 Status of the autoclave during heating stage Temp and pressure reading time in HH MM SS 022 7 022 3 000 5 W 00 00 0...

Страница 37: ...hock overheating or burning of the printer adapter Or an which may lead to fire 3 The Printer is sensitive to moisture Avoid splashing or spilling liquids on the Printer Doing so can lead to electric...

Страница 38: ...quids insert the two temperature sensors 1 into the sensors holder 2 attached to the autoclave s door 3 see picture below 2 Clean instruments immediately after use to remove any residue It is recommen...

Страница 39: ...capacity 16 Place a sterilization indicator strip in each basket 17 Once a week use a biological spore test indicator in any load to make sure sterilization is performed 18 Make sure that all instrum...

Страница 40: ...used to control the program temperature and ensure the the safety of the operating cycle 7 6 Loading The loading of goods and instruments is done by means of two stacked baskets The baskets are provid...

Страница 41: ...detailed loading instructions see para 2 6 Loading Capacities and para 7 Preparation before sterilization 8 4 Operations To seal the chamber close the door then lift the handle of the tightening bolt...

Страница 42: ...ing the door verify that there is no pressure in the chamber a chamber pressure gauge is located on the autoclave s side cover Open the door slowly to allow steam to escape DO NOT put your head or any...

Страница 43: ...the operation 8 8 Safety Protective equipment and clothes and other safety instructions should be implemented in accordance with local and national regulations and or rules For proper sterilization Do...

Страница 44: ...autoclave is in operation even if power has been restored 3 If operation was stopped before completion of the cycle as a result of a failure or a manual stop 4 The autoclave is equipped with two temp...

Страница 45: ...plicable Clean the chamber and baskets with a cleaning agent water and with a cloth sponge You may use diluted lemon acid 25 50 CC lemon acid in 1 liter of water as cleaning agent If detergent is used...

Страница 46: ...e 44 of 51 6 Once a month clean the strainer as per para 10 5 Cleaning frequency may be reduced according to experience 10 1 4 Periodical Tests 1 Once every month activate the safety valve see para 10...

Страница 47: ...contaminants before entering the chamber The air filtration is performed by a high quality bacteriological filter The filter is mounted at the right side of the autoclave To replace the filter proceed...

Страница 48: ...l off the gasket from the door groove and install the new gasket referring to the drawings as above points 1 2 and 3 Caution This gasket is designed with a trapezoidal cross section The gasket should...

Страница 49: ...a pressure of approximately 29 psi 200 kPa to build up in the chamber 4 Operate the safety valve by pulling the ring of the safety valve using a tool i e screwdriver hook etc and lift the safety valv...

Страница 50: ...Place a shallow pan under the strainer or water will spill on the floor 1 Open the left service door 2 Open the strainer cap 3 Remove the strainer element 4 Rinse the strainer with water using a brush...

Страница 51: ...he printer prints but nothing is printed on the paper 2 1 Verify that the printing paper is inserted correctly see para 6 3 1 Printing Paper 3 The printer does not print 3 1 Make sure the paper is ins...

Страница 52: ...or waste products with vent holes Dia x Height mm Capacity Dia x Height mm Capacity 227 x 350 1 236 x 350 1 2540 227 x 178 2 236 x 190 2 357 x 330 1 366 x 330 1 3850 357 x 220 2 366 x 220 2 357 x 330...

Страница 53: ...lon gasket 4 mm GAS082 0008 GAS082 0008 Door gasket 02610023 02610019 13 ACCESSORIES Cat No Description 2540 3850 3870 Paper Roll Printer DPU 30 pack of 5 01610406 01610406 Large BSK254 0001 BSK387 00...

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