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Rev: B

 Vizion Install Appendix E C180, C182-
C182D, C185 

TruTrak Doc: 255 

16 

2.9.

 

Drill Cessna 18X Lower Roll Bracket (1450-128) mounting holes. 

2.9.1.

 

Align the lower bracket mounting holes with row of rivets on 

the lower spar flange.   

2.9.2.

 

Match  drill  the  outboard  mounting  hole  using  a  #19  bit  from 

inside the wing.   

2.9.3.

 

Secure the outboard hole with a cleco.   

2.9.4.

 

Match drill the remaining 2 holes on the Cessna 18X Lower Roll 

Bracket (1450-128) installing a cleco after each hole is drilled.  

2.9.5.

 

Remove  all  components  from  the  wing  and  debur  the  lower 

mounting holes. 

2.9.6.

 

Remove the Servo Bolt Pattern Plate (P/N 1420-216) from the 

Cessna 18X Upper Roll Bracket (P/N 1450-127). 

2.10.

 

Install anchor nuts in the Cessna 18X Upper Roll Bracket (P/N 1450-127) and 

Drill Cessna 18X Lower Roll Bracket (1450-128). Rivet 3 ea. MS21051-08 anchor 
nuts in place using 6 ea. MS20426AD3-4 rivets on each bracket. 

2.11.

 

Attach the Cessna 172 Roll Servo Arm (P/N 7200-091) to the 60 inch/lb PMA 

servo  (P/N  8100-064  for  12  volt  or  P/N  8100-065  for  24  volt)  using  the 

provided 8-32 x 3/8” flat head screws.  Use blue threadlocker (Loctite 242 or 
equivalent) and torque the screws to 18-20 in-lb. 

2.12.

 

Allow a sufficient service loop and trim the roll servo wiring harness to length. 

2.13.

 

Terminate the roll servo wiring harness per the Vizion wiring diagram in the 

Vizion  PMA  Installation  Guide  (TruTrak  Doc.  166)  and  install  the  9  Pin 

Connector Backshell (2100-010). 

2.14.

 

Place  the  Cessna  18X  Upper  Roll  Bracket  (P/N  1450-127)  and  Cessna  18X 

Lower Roll Bracket (1450-128) in the wing in approximately the final mounting 

position but do not secure them to the wing. 

2.15.

 

Connect the roll servo wiring harness connector to the roll servo. 

2.16.

 

Place the roll servo assembly in the wing and loosely attach it to the Cessna 

18X  Upper  Roll  Bracket  (P/N  1450-127)  and  Cessna  18X  Lower  Roll  Bracket 
(1450-128) using 4 ea. AN3-3A bolts with MS35333-39 lock washers and blue 

threadlocker  (Loctite242  or  equivalent).  The  next  steps  must  be  performed 
quickly so that the threadlocker does not begin to cure prior to final torqueing. 
The  Cessna  172  Roll  Servo  Arm  (P/N  7200-091)  should  be  oriented  upward 

between the servo stops. 

2.17.

 

Align the Cessna 18X Upper Roll Bracket (P/N 1450-127) with the holes in the 

upper spar and start 3 ea. AN526C-832R8 screws in the associated anchor nuts. 

2.18.

 

Align  the  Cessna  18X  Lower  Roll  Bracket  (1450-128)  with  the  holes  in  the 

upper spar and start 3 ea. AN526C-832R8 screws in the associated anchor nuts. 

2.19.

 

Fully tighten the upper and lower AN526C-832R8 mounting screws. 

2.20.

 

Torque the 4 AN3-3A servo mounting bolts to 20-25 in-lb. 

2.21.

 

Remove the inspecting cover near the left aileron bellcrank.  

2.22.

 

Loosen  one  of  the  aileron  cable  turnbuckles  to  allow  for  easy  removal  and 

replacement of the bolt connecting the aileron cable to the bellcrank. 

2.23.

 

Remove the rear aileron cable bolt from the left aileron bellcrank and replace 

with hardware as shown in Figure 3-7. Torque the AN-3 bolt to 20-25 in-lb. 

Содержание Vizion PMA C180

Страница 1: ...ARY INFORMATION THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF TRUTRAK FLIGHT SYSTEMS INC AND MAY NOT BE REPRODUCED COPIED DISCLOSED OR UTILIZED IN ANY WAY IN WHOLE OR IN PART WITHOUT THE PRIOR WRI...

Страница 2: ...3 Cessna C180 C182 C182D C185 Servo Installation 11 3 1 Roll Servo Materials List 11 3 2 Cessna C180 C182 C182D C185 Roll Servo Mounting Instructions 12 3 3 Pitch Servo Materials List 19 3 4 Cessna C1...

Страница 3: ...85 TruTrak Doc 255 3 1 Document Revision History Rev Description Pages Date IR Initial Release 31 8 16 18 A Added BK part numbers made changes for PV 40 software 32 5 15 19 B Added note on front page...

Страница 4: ...3367 1 0 Cable Tie 2 Connector D sub Female 9 Pin Crimp 2100 044 16 Female Socket Crimp Connector D sub 2100 045 2 Connector Backshell 9 Pin 2100 010 1 Vizion Emergency Level Button Kit 8100 113 1 Viz...

Страница 5: ...servo lines to run near com antenna coax 2 3 Ensure that there is sufficient space near the autopilot controller to install the Vizion Limitations Placard Trutrak P N 8300 092 3 Remove the instrument...

Страница 6: ...B Vizion Install Appendix E C180 C182 C182D C185 TruTrak Doc 255 6 inboard end of the left aileron The excess length will be trimmed and the harness terminated when the roll servo is installed Figure...

Страница 7: ...Doc 255 7 Figure 2 2 Figure 2 3 7 3 Route the pitch white servo harness down the left kick panel and under the floor Continue running the harness to the pitch servo mounting location as shown in Figu...

Страница 8: ...zion Install Appendix E C180 C182 C182D C185 TruTrak Doc 255 8 secure the harness where needed The excess harness length will be trimmed and the harness terminated when the pitch servo is in place Fig...

Страница 9: ...er and Control Wheel Steering switches must be labeled The Control Wheel Steering Switch must be RED 9 Connect GPS inputs per the Vizion wiring diagram in Vizion PMA Installation Guide TruTrak Doc 166...

Страница 10: ...D C185 TruTrak Doc 255 10 13 Reinstall the instrument panel and panel overlays 14 Once autopilot settings are confirmed perform autopilot system test per the Vizion PMA Installation Guide TruTrak Doc...

Страница 11: ...pacer 1 2510 208 0 250 L X 0 375 OD X 0 250 ID Alum Spacer 12 2510 192 Rivet MS20426A3 4 2 2510 051 Small Rod End Bearing MM 3 300 3 2500 216 8 32 x 3 8 Flat Head Socket Cap Screw SS 6 2500 122 MS2105...

Страница 12: ...forward of the inboard end of the aileron 1 1 Begin by removing the inspection cover on the lower wing skin located forward of the inboard end of the aileron 1 2 Figure 3 1shows the roll servo mounti...

Страница 13: ...with a 19 drill 2 3 Invert the Cessna 18X Upper Roll Bracket P N 1450 127 on the upper wing skin and cleco the inner hole on the bracket to the hole drilled in the previous step Rotate the bracket so...

Страница 14: ...pper Roll Bracket P N 1450 127 from the wing and deburr the mounting holes that were drilled 2 6 Temporarily attach the Cessna 18X Upper Roll Bracket P N 1450 127 to the Servo Bolt Pattern Plate P N 1...

Страница 15: ...pendix E C180 C182 C182D C185 TruTrak Doc 255 15 Figure 3 5 2 8 Temporarily attach the Cessna 18X Lower Roll Bracket 1450 128 to the Servo Bolt Pattern Plate P N 1420 216 using 2 ea AN3 3A as shown in...

Страница 16: ...9 Pin Connector Backshell 2100 010 2 14 Place the Cessna 18X Upper Roll Bracket P N 1450 127 and Cessna 18X Lower Roll Bracket 1450 128 in the wing in approximately the final mounting position but do...

Страница 17: ...ssembly in the aileron bellcrank inspection hole with the rod end bearing going toward the roll servo 2 29 Ensure that the aileron cable is not wrapped around the 41 push rod 2510 062 then partially t...

Страница 18: ...for binding in the rod end bearings If binding exists adjust the rod end bearings and jam nuts to eliminate it 2 36 Ensure that aircraft stops are contacted prior to servo stops Adjust length of pushr...

Страница 19: ...Cable Tie Anchor 1 Square 1 2510 081 MM 4 Rod End Bearing 1 2510 051 Small Rod End Bearing MM 3 300 3 2500 216 8 32 x 3 8 Flat Head Socket Cap Screw SS 3 2500 208 AN90 416 1 2500 205 AN970 4 Washer 1...

Страница 20: ...khead to access the rear fuselage 3 Remove the rear inspection cover on the bottom of the fuselage 4 Rotate the Early 18X Pitch Bracket 1450 129 so that the long flange of the bracket is toward the le...

Страница 21: ...ach the 2 75 PMA Servo Arm Assembly P N 7200 106 to the 60 inch lb PMA servo P N 8100 064 for 12 volt or P N 8100 065 for 24 volt using the provided 8 32 x 3 8 flat head screws Use blue threadlocker L...

Страница 22: ...9 using 4 ea AN3 3A bolts with MS35333 39 lock washers and blue threadlocker Loctite242 or equivalent Torque to 20 25 in lb Ensure that the 2 75 PMA Servo Arm Assembly P N 7200 106 is orientated upwar...

Страница 23: ...nk 13 Fully thread an AN345 10 nut on a MM3 300 rod end then partially thread the MM3 300 rod end into the forward end of the Early Model 182 Pitch Push Rod 7200 112 14 Have an assistant hold the yoke...

Страница 24: ...nd bearings If binding exists adjust the rod end bearings and jam nuts to eliminate it 19 Ensure that aircraft stops are contacted prior to servo stops Adjust length of pushrod as needed until servo s...

Страница 25: ...crofit Cable Assembly 1M P N 6000 064 to the PMA link sensor P N 8000 177 and pitch servo P N 8100 064 for 12 volt or P N 8100 065 for 24 volt 26 Secure the Sheathed Microfit Cable Assembly 1M P N 600...

Страница 26: ...255 26 Figure 3 19 Figure 3 20 27 Verify that the servo and pushrod motion are unobstructed throughout the full control travel 28 Replace all inspection covers carpet seats and interior previously re...

Страница 27: ...Rev B Vizion Install Appendix E C180 C182 C182D C185 TruTrak Doc 255 27 3 5 Cessna C180 C182 C182D C185 Vizion Roll IPC...

Страница 28: ...Rev B Vizion Install Appendix E C180 C182 C182D C185 TruTrak Doc 255 28 3 6 Cessna C180 C182 C182D C185 Vizion Pitch IPC...

Страница 29: ...of 17 10 PRESS ALT button to advance to next setup screen 11 ROTATE KNOB to select a BAUD that matches the baud rate of the GPS this will be either 4800 or 9600 refer to Approved GPS List Doc 186 for...

Страница 30: ...ROTATE KNOB to select a MICROACTIVITY of 10 16 PRESS ALT button to advance to next setup screen 17 ROTATE KNOB to select a GPSS GAIN of 16 18 PRESS ALT button to advance to next setup screen 19 ROTATE...

Страница 31: ...et a value equal to 1 3 VS in knots 5 PRESS ALT button to advance to next setup screen 6 ROTATE KNOB to select a MAX AIRSPD of Refer to aircraft POH and set a value equal to 0 9 VNE in knots 7 PRESS A...

Страница 32: ...Rev B Vizion Install Appendix E C180 C182 C182D C185 TruTrak Doc 255 32 TruTrak Flight Systems Inc...

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