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Chapter 3 Termination board wiring

BMTK-SVN01D-EN

Содержание Tracker Version 12

Страница 1: ...BMTK SVN01D EN Hardware Installation Tracker Version 12 Building Automation System...

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Страница 3: ...Hardware Installation Tracker Version 12 Building Automation System BMTK SVN01D EN February 2004...

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Страница 5: ...se read them thoroughly Although Trane has tested the hardware and software described in this guide no guarantee is offered that the hardware and software are error free Trane reserves the right to re...

Страница 6: ...safe practices CAUTION Indicates a situation that may result in equipment or property damage only accidents The following format and symbol conventions appear at appropriate sections throughout this m...

Страница 7: ...Termination module mounting 15 Select a location for the controller 15 Verify location conformance to controller specifications 15 Verify location conformance to controller dimensions and clearances...

Страница 8: ...rkstation specifications 47 Direct connection to PC workstation 47 Modem connection to PC workstation 50 Ethernet connection to PC workstation 52 Connecting over an existing LAN 52 Connecting through...

Страница 9: ...ler directly with a prescribed adapter and cable locally over a standard Ethernet local area network LAN connection or remotely with a modem and standard phone line The Tracker BAS supports Comm5 comm...

Страница 10: ...el controls Priority shutdown contact input Outdoor air temperature sensor input Utility pulse meter input Tracer ZN517 unitary controller Interconnecting wiring Comm5 link single twisted pair shielde...

Страница 11: ...log inputs Binary outputs Tracer ZN517 unitary controller Binary inputs Interconnecting wiring Comm5 link single twisted pair shielded wire for two way communication Universal inputs Binary outputs Al...

Страница 12: ...iew 4 BMTK SVN01D EN Controller components The controller consists of a termination module main module and display module Figure 4 Figure 4 Tracker controller components Termination module Main module...

Страница 13: ...ermination board and cable access for power communications and system input connections Mounting holes enable it to be mounted on a wall or a recessed conduit box The termination board accepts connect...

Страница 14: ...Ethernet LAN port a PC interface port and a modem port It provides an internal interface to termination module I O It also provides Comm5 communication 24 VAC power alarm and communication indicators...

Страница 15: ...oard supports the LCD touch screen and the alarm LED The touch screen provides the operator access to the user interface program The display module can be hot swapped it can be removed and installed w...

Страница 16: ...0 A A 0 A x 1 0 Digit Description 1 2 BM Building management 3 4 TK Tracker 5 7 Customer ID 000 Customer sales office CSO KBB Independent wholesale distributor IWD 8 A 24 Vac 50 60 Hz 9 Ethernet optio...

Страница 17: ...face with one of the following recessed conduit boxes 2 in 4 in 5 08 cm 10 15 cm 4 in 4 in 10 15 cm 10 15 cm Dimensions Height 8 75 in 22 38 cm Width 10 25 in 26 04 cm Depth 2 75 in 6 99 cm Weight 2 5...

Страница 18: ...ple A fully loaded Tracker 24 controller can control 24 SCC devices 10 VariTrac CCPs and 4 Tracer MP503 I O modules The Trane VariTrac CCP is the main controller for either a changeover bypass system...

Страница 19: ...o each Tracker controller model Any combination of the specified UCMs may be used in aggregate if they do not exceed the maximum For example As the table shows a fully loaded Tracker WSHP controller c...

Страница 20: ...pect the items in the shipment to verify that no shipping damage or loss occurred If your inspection reveals damage or material shortage Make the appropriate notation on the carrier delivery receipt I...

Страница 21: ...re separate conduits are used for power and communications _____ Inspect the controller printed circuit card for damage Verify input and output wiring _____ Verify that wiring complies with specificat...

Страница 22: ...ance with the specifications in Subpart J of Part 15 of FCC rules which are designed to provide reasonable protection against such interference in a commercial installation There is no guarantee that...

Страница 23: ...d service personnel Select a location that conforms to the operating environment described in Table 1 on page 9 The recommended operating environ ment will extend the life of the electronic components...

Страница 24: ...to accommodate the controller Figure 9 and its minimum clearances Figure 10 on page 17 The top clearance allows for ventilation and conduit entry The bottom clearance allows for PC cable interface cl...

Страница 25: ...Select a location for the controller BMTK SVN01D EN 17 Figure 10 Minimum clearances 36 in 91 cm 12 in 30 cm 12 in 30 cm 12 in 30 cm 12 in 30 cm 54 in 1 4 m Distance to floor Front Back...

Страница 26: ...y location conformance to optimal touch screen viewing angles Verify that the height and location enable the user to view the touch screen at the optimal viewing angles Figure 11 Figure 11 Optimal tou...

Страница 27: ...izes are also usable and installing electrical conduit optional Figure 12 shows the conduit access and mounting holes on the termination module Figure 12 Termination module conduit access and mounting...

Страница 28: ...w with plastic anchor Securing the termination module to a conduit box 1 Remove the screws from the conduit box 2 Line up the conduit box screw holes on the termination module Figure 12 on page 19 wit...

Страница 29: ...rical conduit IMPORTANT The 24 Vac wire conduit may not contain input output or communica tion wires Failure to comply will cause the Tracker controller to mal function due to electrical noise 1 Remov...

Страница 30: ...Chapter 2 Termination module mounting 22 BMTK SVN01D EN...

Страница 31: ...on and procedures that enable you to wire the termination board Figure 14 on page 24 shows all field wiring connections Refer to the required and optional supply checklists in Appendix A Table 15 and...

Страница 32: ...rane specifications Shield termination Earth ground Contact points Thermistor device per Trane specifications Transformer Termination resistor Shield ground LOAD Figure note Figure Notes 1 All custome...

Страница 33: ...rough the conduit box or any of the conduit access openings designated for input and communication wiring Figure 12 on page 19 2 Wire the two 24 Vac power input wires and the ground wire to the contro...

Страница 34: ...02 mm2 wire and metal conduit Maximum length 1000 ft 305 m Priority shutdown device input TB1 6 TB1 7 Binary input Operating range 12 Vdc nominal 10 Vdc to 14 Vdc at 12 mA nominal 10 mA to 14 mA 50 s...

Страница 35: ...pening Figure 12 on page 19 or the conduit box 2 Connect the wires to the ALARM RELAY terminals on the termina tion board Figure 14 on page 24 3 Connect the other end of the wires to the customer supp...

Страница 36: ...r a Trane outdoor air temperature sensor only The input cannot be used for any other purpose Using wire that meets the specifications listed in Table 6 on page 26 wire the thermistor to the terminatio...

Страница 37: ...opology Trane recommends that you use Level 4 Echelon shielded cable for the Tracker communication link wiring between the Tracker and the Comm5 UCMs to which it communicates Trane also recommends tha...

Страница 38: ...pe CM W221P 1003 Windy City Wire Phone 1 800 379 1191 FAX 1 708 493 1380 Web www smartwire com Level 4 22 AWG 0 643mm2 1 Shielded plenum UL type CMP 106500 Level 4 22 AWG 0 643mm2 1 Shielded non plenu...

Страница 39: ...0 MHz 100 15 Attenuation maximum dB 1000 feet at 20 C 772 kHz 4 5 dB 1000 feet at 20 C 1 0 MHz 5 5 dB 1000 feet at 20 C 4 0 MHz 11 0 dB 1000 feet at 20 C 8 0 MHz 15 0 dB 1000 feet at 20 C 10 0 MHz 17...

Страница 40: ...wiring must be installed in a daisy chain configuration Figure 15 on page 32 and Figure 16 on page 33 Figure 15 Daisy chain configuration for UCM communication link wiring preferred configuration Tra...

Страница 41: ...on for UCM communication link wiring with Tracker controller in middle of link Tracker Controller Trane UCM Trane UCM Trane UCM Trane UCM Trane UCM Trane UCM Figure Note Maximum wire length for daisy...

Страница 42: ...tolerance resistor or as a third choice a 110 W 5 tolerance resistor Failure to comply may cause the controller to malfunction The resistor value can be determined by reading its color bands Table 9 p...

Страница 43: ...ker termination board TB1 Legend Twisted pair shielded wire per Trane specifications Shield termination Shield ground Figure note Termination resistor Last device on the link Figure Notes 1 105 termin...

Страница 44: ...ice Splice 2 2 1 3 3 Tracker termination boardTB1 Comm5 device Legend Twisted pair shielded wire per Trane specifications Shield termination Shield ground Figure note Termination resistor 1 Last devic...

Страница 45: ...r end of the wires to the UCMs as necessary Requirements for repeaters on Comm5 communication links The Comm5 communication link repeater is a device that repeats and regenerates the signal on a Comm5...

Страница 46: ...hield drain wires entering the repeater to a terminal marked with a capacitor symbol The entering shield drain wire must be connected to earth ground at the Tracker controller Connect the shield drain...

Страница 47: ...ice Splice Splice 2 1 1 1 1 3 3 3 Tracker termination boardTB1 Legend Twisted pair shielded wire per Trane specifications Shield termination Shield ground Figure note Termination resistor Last device...

Страница 48: ...Chapter 3 Termination board wiring 40 BMTK SVN01D EN...

Страница 49: ...ace slightly reposition it on the alignment pins Failure to comply may cause damage to the module 3 Firmly push the main module onto the termination module until it snaps into place If 24 Vac power is...

Страница 50: ...Chapter 4 Main module mounting 42 BMTK SVN01D EN Figure 21 Main module mounting Termination module Main module Alignment pin four places...

Страница 51: ...e does not snap easily into place slightly reposition it on the alignment pins Failure to comply may cause damage to the module 4 Push the top of the display module toward the main module until it sna...

Страница 52: ...Chapter 5 Display module mounting 44 BMTK SVN01D EN Figure 22 Tab and slot alignment...

Страница 53: ...Display module mounting BMTK SVN01D EN 45 Figure 23 Display module engagement...

Страница 54: ...Chapter 5 Display module mounting 46 BMTK SVN01D EN...

Страница 55: ...software is installed Direct connection to PC workstation To make an EIA 232 direct connection between the controller and a PC workstation you need an RJ 12 cable and an adaptor matched to the serial...

Страница 56: ...cause the Tracker controller to malfunction 1 Locate the RJ 12 cable and the appropriate adapter 2 Connect the RJ 12 cable to the RJ 12 port on the bottom side of the controller Figure 24 3 Connect th...

Страница 57: ...cker direct connection to a PC workstation LAN port for future Ethernet connection bottom side RJ 45 Connect RJ 12 to 9 pin female adapter To PC workstation serial port Connect RJ 12 to 25 pin female...

Страница 58: ...one jack a port on an exter nal modem or the PC workstation modem port Figure 26 on page 51 The incoming modem port is typically labeled Line or Line in Note The Trane Company reserves the right to su...

Страница 59: ...Modem connection to PC workstation BMTK SVN01D EN 51 Figure 26 Tracker modem connection to a PC workstation Phone jack RJ 11 modem bottom side port RJ 11 cable RJ 11 modem back port...

Страница 60: ...ker controller Figure 27 on page 52 2 Connect the other end of the cable to an RJ 45 Ethernet wall jack near the controller 3 Connect one end of the second CAT 5 patch cable to an RJ 45 Ether net wall...

Страница 61: ...re 27 on page 52 2 Connect the other end of the cable to an RJ 45 Ethernet port on the hub 3 Connect one end of the second CAT 5 patch cable to an RJ 45 Ether net port on the hub 4 Connect the other e...

Страница 62: ...le 1 Connect one end of the CAT 5 crossover cable to the RJ 45 Ethernet LAN port on the bottom side of the Tracker controller Figure 29 2 Connect the other end of the cable to the RJ 45 Ethernet LAN p...

Страница 63: ...the location of the main logic board LEDs Table 11 on page 57 provides a description of them Figure 30 shows the location of the Ethernet module LEDs Table 11 on page 57 provides a description of them...

Страница 64: ...shooting 56 BMTK SVN01D EN Figure 30 Tracker controller main logic board component location HI TX LED6 BOP SERVICE COMM LED3 LED9 LED2 S2 HRT J1 CODE PC RX PC TX LED5 LED4 S1 LED7 LED8 Ethernet board...

Страница 65: ...that EIA 232 traffic is on the PC port This LED is normally off Flashes when the controller transmits data to the PC BOP LED3 Red Flashes when the controller binary output relay is energized and when...

Страница 66: ...her the controller or the PC software All RAM data is permanently lost Note Before pressing this button attempt to restart the controller by cycling power this method retains the RAM image S2 Momentar...

Страница 67: ...stalls them into its database The discovery process takes several minutes depending on how many UCMs are installed on the communication link After the controller has built its database after the initi...

Страница 68: ...be solid green Alarm LED on the display is flashing red At the Tracker controller user interface home screen push the alarm button on the display module to acknowledge the alarm then take the proper c...

Страница 69: ...orrectly Measure the resistance of the outdoor air temperature thermistor preferably at the termination module Check the measurement using Table 19 on page 71 Inspect the location of the outdoor air t...

Страница 70: ...Chapter 7 Troubleshooting 62 BMTK SVN01D EN...

Страница 71: ...ipe moisture from the surface of the LCD touch screen Failure to do so will cause the operator display to malfunction Calibrating the touch screen To calibrate the touch screen 1 At the Tracker home s...

Страница 72: ...Chapter 8 Maintenance 64 BMTK SVN01D EN...

Страница 73: ...mm Communication wire see Table 7 on page 30 and Table 8 on page 31 for specifications Table 16 Optional supplies checklist Inputs output wiring installation Item Alarm relay wiring 18 AWG 1 02 mm2 wi...

Страница 74: ...he UCM addresses when assigning names to UCMs during setup Use Table 17 to record the name location and ID of each UCM SCCs VariTrac CCPs and I O modules connected to the Comm5 link The 12 digit ident...

Страница 75: ...Comm5 UCM identification and location BMTK SVN01D EN 67 Space Comfort Controllers continued Edited name Location or area served 12 digit ID Table 17 Comm5 UCM identification and location Continued...

Страница 76: ...68 BMTK SVN01D EN VariTrac central control panels 10 maximum Edited name Location or area served 12 digit ID I O modules 4 maximum Edited name Location or area served 12 digit ID Table 17 Comm5 UCM id...

Страница 77: ...ach UCM receives 24 Vac from a dedicated power source If not the UCM may malfunction Input wires and ac power wires are run in separate conduits or wire bundles If not the Tracker controller may malfu...

Страница 78: ...o these terminals These termi nals must be connected to dry contacts only Measure the resis tance between TB1 6 and TB1 7 It must be approximately 0 with the user supplied contacts in the closed posit...

Страница 79: ...rical characteristics Temperature F Temperature C Sensor resistance ohms x 1000 30 34 241 1 20 29 170 1 10 23 121 4 0 18 87 6 10 12 63 8 20 7 46 9 30 1 34 5 40 4 26 2 50 10 20 0 60 16 15 3 70 21 11 9...

Страница 80: ...Appendix A Installation checklists 72 BMTK SVN01D EN...

Страница 81: ...VN01D EN 73 Appendix B Declaration of Conformity This appendix provides the Declaration of Conformity statement for the Tracker model 12 24 and WSHP controllers All Tracker models are currently CE cer...

Страница 82: ...irective 89 336 EEC Electromagnetic Immunity UL and C UL listing Flammability rating FCC EN 50081 1 1998 Radiated EN55022 1998 Class B limit Conducted EN55022 1998 Class B limit EN61000 6 1 2001 EN610...

Страница 83: ...upplies 65 cleaning the touch screen 63 clearances minimum 17 Comm5 communication daisy chain repeater connection 39 LonTalk communication interface 1 10 11 repeater connection to shield wiring 38 rep...

Страница 84: ...M main logic board 57 jumpers 58 LEDs 55 service pin buttons 58 main module description 6 mounting 41 42 maintenance 63 memory backup 9 meter utility pulse wire requirements 26 wiring procedures 28 mo...

Страница 85: ...23 40 termination module description 5 mounting 15 21 post installation checklist 70 pre installation wiring notes 69 termination resistor daisy chain configuration 35 36 placement 29 34 thermistor s...

Страница 86: ...e input 26 specifications 29 wiring 24 Vac 25 alarm relay 27 configurations for Comm5 UCM communication 32 daisy chain configuration 32 33 I O terminals 26 outdoor air temperature sensor 28 PC connect...

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Страница 88: ...orm the installa tion and servicing of equipment referred to in this publication Literature Order Number BMTK SVN01D EN File Number SV ES BAS BMTK SVN 01D EN 0204 Supersedes SV ES BAS BMTK SVN 01C EN...

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