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Table of Contents

AFDR-SVN001D-EN

General Information

. . . . . . . . . . . . . . . . . . . . . 4

Other Literature Required Before Ordering or
Installing an AFDR Retrofit . . . . . . . . . . . . 4

Model Number Descriptions

. . . . . . . . . . . . . . 6

Environmental Conditions

. . . . . . . . . . . . . . . . 7

Nameplates

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Output Current

. . . . . . . . . . . . . . . . . . . . . . . . 8

AFDR Controls

. . . . . . . . . . . . . . . . . . . . . . . . 8

Dimensions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Unit Submittal Drawings

. . . . . . . . . . . . . . . 9

Drive Dimensions

. . . . . . . . . . . . . . . . . . . . . 15

Pedestal Drawings

. . . . . . . . . . . . . . . . . . . . 17

Pre-Installation

. . . . . . . . . . . . . . . . . . . . . . . . . 18

Required Tools

. . . . . . . . . . . . . . . . . . . . . . . 18

Parts

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Global Connector Harnesses

. . . . . . . . . . . 23

Required Parts—NOT Supplied

. . . . . . . . . 24

Gas Pump Replacement in Older RTHD Units
(Optional)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Preparation in DynaView™

. . . . . . . . . . . . 24

Check the Configuration and Set-Points in the
DynaView™ Display . . . . . . . . . . . . . . . . . 24

Export the DynaView™ Configuration and
Set-Points . . . . . . . . . . . . . . . . . . . . . . . . . 24

Preparing Tracer TU on the Service Computer

Oil and Refrigerant Removal

. . . . . . . . . . . 28

Installation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Shut Down Power

. . . . . . . . . . . . . . . . . . . . 31

Vibration Mitigation - Line Weights Kit for Oil
Separator Discharge Lines

. . . . . . . . . . . . . 31

RTHD ADF Line Weight Kit . . . . . . . . . . . 31

Installation Instructions . . . . . . . . . . . . . . 31

RTHD Tracer AdaptiView UC800 Controls Up-
grade

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

AFDR Kit Identification

. . . . . . . . . . . . . . . . 32

Panel Component Removal

. . . . . . . . . . . . 33

Wye-Delta Panel . . . . . . . . . . . . . . . . . . . . 33

Solid State Starter Panel . . . . . . . . . . . . . 35

Panel Preparation—Close Mount (Kit 1 — 2

conduit)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Panel Preparation—Close Mount (Kit 2 — 4
conduit)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Panel Component Installation (All Kits)

. . .38

Conduit Support and Conduit Installation
(Kit 1 and Kit 2)

. . . . . . . . . . . . . . . . . . . . . . . .40

Drive Installation—Pedestal Mount (All Kits)

Recommended Rigging and Lifting Proce-
dures for AFDR Drive Units

. . . . . . . . . . . . .44

Unit Lifting Points—Preferred Lifting Method
44

Unit Lifting Points—Alternative Lifting Meth-
od . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

Line Voltage

. . . . . . . . . . . . . . . . . . . . . . . . . .45

AFD Mounting—Pedestal Installation
(All Kits) . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Panel Power Wiring . . . . . . . . . . . . . . . . . .46

Panel Control Wiring

. . . . . . . . . . . . . . . . . . .48

UC800 Software Installation and Configura-
tion

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

Existing UC800 with Software Already In-
stalled

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

Drive Settings

. . . . . . . . . . . . . . . . . . . . . . . . .60

Retrofit Air-Cooled RTHD Adaptive Frequency
Drive Model AFDR (TR200)

. . . . . . . . . . . . .61

Installation and Startup . . . . . . . . . . . . . . .61

Startup Test Log

. . . . . . . . . . . . . . . . . . . . . . . . .63

Troubleshooting

. . . . . . . . . . . . . . . . . . . . . . . . .65

Recommended Periodic Maintenance and In-
spection

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

Visual Inspection—Power Removed

. . . . . .66

Operational Inspection—Power Applied

. .66

Wiring Information

. . . . . . . . . . . . . . . . . . . . . .67

Wiring Diagram Matrix

. . . . . . . . . . . . . . . . .67

Field Wiring

. . . . . . . . . . . . . . . . . . . . . . . . . .67

Wire Harness Details

. . . . . . . . . . . . . . . . . . .68

Содержание AFDR

Страница 1: ...t The installation starting up and servicing of heating ventilating and air conditioning equipment can be hazardous and requires specific knowledge and training Improperly installed adjusted or altere...

Страница 2: ...hazardous situation which if not avoided could result in minor or moderate injury It could also be used to alert against unsafe practices NOTICE Indicates a situation that could result in equipment o...

Страница 3: ...ilure to follow instructions below could result in an explosion which could result in death or serious injury or equipment damage System contains oil and refrigerant under high pressure Recover refrig...

Страница 4: ...ive packages can be ordered in a unit mounted stand mounted or remote floor mounted cabinet configuration The AFDR units can be equipped with a drive having a maximum rating of 190 amps 240 amps 302 a...

Страница 5: ...p grade 32 AFDR Kit Identification 32 Panel Component Removal 33 Wye Delta Panel 33 Solid State Starter Panel 35 Panel Preparation Close Mount Kit 1 2 conduit 36 Panel Preparation Close Mount Kit 2 4...

Страница 6: ...Load Amps Digit 9 Chiller Voltage F 460 Volts 60 Hz 3 Phase G 480 Volts 60 Hz 3 Phase H 575 Volts 60 Hz 3 Phase J 600 Volts 60 Hz 3 Phase R 380 Volts 50 Hz 3 Phase Special T 400 Volts 50 Hz 3 Phase Sp...

Страница 7: ...osure Three feet 0 91 m is recommended for door swing and working space more space may be required by local building codes or for service equipment such as hoists used for drive replacement Because co...

Страница 8: ...ller for correctly limiting chiller capacity under these conditions The output current listed on the Trane motor controller nameplate on the AFD should NOT be confused with the chiller nameplate Rated...

Страница 9: ...SVN001D EN 9 Dimensions Unit Submittal Drawings Figure 2 D1 drive 2 conduit 460 and 575V below 185 amps standard drive orientation 17 76 50 67 12 80 1 67 14 62 4 60 13 57 5 00 11 88 22 13 10 16 3 19...

Страница 10: ...Dimensions 10 AFDR SVN001D EN Figure 3 D1 drive 2 conduit 460 and 575V below 185 amps rotated drive orientation 8 79 50 67 1 67 20 94 14 62 12 80 4 60 10 16 3 19 3 44 11 88 22 13 5 00...

Страница 11: ...Dimensions AFDR SVN001D EN 11 Figure 4 D1 drive 4 conduit 460V 185 to 334 amps standard drive orientation 17 76 50 65 12 80 14 62 1 67 13 57 10 25 3 44 3 19 10 16 13 50 20 50 5 00 3 08 23 75...

Страница 12: ...Dimensions 12 AFDR SVN001D EN Figure 5 D1 drive 4 conduit 460V 185 to 334 amps rotated drive orientation 8 79 1 67 14 62 12 80 20 94 50 67 3 10 10 25 13 50 20 50 5 00 3 44 23 75 10 16 3 19...

Страница 13: ...Dimensions AFDR SVN001D EN 13 Figure 6 D2 drive 4 conduit 460 and 575V 186 to 336 amps standard drive orientation 17 76 1 67 58 80 16 54 16 24 13 57 14 09 10 25 13 50 20 50 23 75 3 19 3 44 5 00 3 08...

Страница 14: ...Dimensions 14 AFDR SVN001D EN Figure 7 D2 drive 4 conduit 460 and 575V 186 to 336 amps rotated drive orientation 8 79 1 67 58 80 24 68 16 54 14 62 10 25 13 50 20 50 23 75 3 44 5 00 3 19 14 09 3 08...

Страница 15: ...ons sheet 1 of 2 Figure 9 D1 drive dimensions sheet 2 of 2 33 2 7 1 2 9 2 5 7 9 9 14 5 12 8 33 4 35 2 26 1 12 0 6 6 GLAND PLATE 4 0 0 GROUND 3 14 0 7 55 1 28 0 R 2 44 S 3 99 T 5 53 GROUND 6 40 U 7 27...

Страница 16: ...28 41 42 34 25 14 51 2 76 11 02 10 67 2 94 41 36 94 4X 43 15 7 6 9 GLAND PLATE Figure 11 D2 drive dimensions sheet 2 of 2 GROUND 6 00 0 GROUND 7 00 13 00 2 00 0 R 3 00 S 5 00 T 7 00 U 10 00 V 12 00 W...

Страница 17: ...estal Drawings Figure 12 Pedestal drawing D1 drive 11 2 8 5 9 4 12 8 15 7 14 6 5 3 9 8 SHOWN WITHOUT COVER PLATES INSTALLED Figure 13 Pedestal drawing D2 drive 14 6 16 5 15 7 14 9 12 5 9 4 5 3 9 8 SHO...

Страница 18: ...e Vacuum pump Oil pump Impact drill for concrete Parts Table 2 Components close mount 460 volts Kit Part Number Mnemonic Part Number Description QTY Close Mount Components RNG02318 X13640734010 Choke...

Страница 19: ...07118060001 PWR WIRE ASSEMBLY D2 C 1 507118070001 PWR WIRE ASSEMBLY D2 D 1 507118110001 Modified pedestal plate Dwg provided 1 507118180001 AFD Drive Pedestal D2H 1 VFD DRIVE one only 127500110001 X13...

Страница 20: ...010 Label Technical support 1 VFD DRIVE one only 127500110001 X13171807001 AFD DRIVE 460V IP21 110KW 134X2754 TR 200N110T4E21H2TGC7XXSXXXXAXBXCXXXXDX Y 127500120001 X13171807002 AFD DRIVE 460V IP21 13...

Страница 21: ...y Trane 1 507117830001 Schematics Printed on mylar 1 BAS SVX54 EN Drive IOM 1 507118200001 AFD Label 1 X39003759010 Label Technical support 1 507118300001 Motor Terminal Shield 1 Conduit Kits 12750007...

Страница 22: ...ied by Trane 1 507117830001 Schematics Printed on mylar 1 BAS SVX54 EN Drive IOM 1 507118200001 AFD Label 1 507118300001 Motor Terminal Shield 1 VFD DRIVE one only 127500170001 X13171808001 AFD DRIVE...

Страница 23: ...1150 CONNECTOR AMP FEMALE TO UC800 Figure 15 CAB01155 39 CAB01534 78 global connector harness ULTRASONIC SOLIDIFIED END TO AFD CONNECTOR DELPHI GT150 4 PIN FEMALE TO EXTENSION CAB01149 OR CAB01150 Fig...

Страница 24: ...n the DynaView Display 1 Checkthe currentconfigurationofthe DynaView and confirm that all settings are correct Make any necessary changes 2 Check all of the current chiller setpoints programmed into t...

Страница 25: ...Pre Installation AFDR SVN001D EN 25 Figure 17 Select reports Figure 18 KestrelView screenshot accessing Chiller Service report Figure 19 Chiller service report example...

Страница 26: ...re program the chiller s UC800 As of this printing this version of Tracer TU is available for download at https home ingerrand com sites softwaredownloads SitePages TU aspx 2 If it is not already pre...

Страница 27: ...ecific product firmware 4 The product firmware required for the AFDR is RTHD 3 03 full software build part number 6200 0624 3 xx or later Version 3 03 is the first version of the RTHD firmware that su...

Страница 28: ...ttochiller configured to recover liquid refrigerant Push Pull Mechanical Pump Use 5 8 access value on the evaporator or condenser number 25 or number 19 2 Open valves on chiller and start recovery mac...

Страница 29: ...efrigerant as needed to ensure the unit is fully charged Important Oil charges shown in Table 6 are for new RTHD chillers with AFD when retrofitting existingRTHDchillerswithAFD increaseoil charge show...

Страница 30: ...V RTHD Valve Location 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 19 20 22 33 34 35 31 38 EXV vent line o i l c o o l e r 24 25 26 27 28 30 36 40 41 42 43 47 48 23 49 components in box only on applic...

Страница 31: ...n the oil separator and the condenser Mount just below the weld or on any smooth surface in that area WARNING Hazardous Voltage w Capacitors Failure to disconnect power and discharge capacitors before...

Страница 32: ...e AFDR drive If the RTHD to be retrofitted to AFD already has a UC800 Tracer AdaptiView controller that can be reused Important Regardless if it is new or existing the UC800 must have a software upgra...

Страница 33: ...w proper lockout tagout procedures to ensure the power cannot be inadvertently energized For variable frequency drives or other energy storing components provided by Trane or others refer to the appro...

Страница 34: ...38 Note This fuse will be ratedat 5 amps 380 415 volts and 4 amps 460 volts 10 Remove starter module 1A3 Note The liquid level red power wire 64A is connected to J3 Pin 1 of the starter module This wi...

Страница 35: ...nd 4 amps 460 volts 9 Remove starter module 1A3 Note The liquid level red power wire 64A is connected to J3 Pin 1 of the starter module This will be connected to the power supply 1A2 Refer to Panel Co...

Страница 36: ...Notes Test fit the 2 5 inch conduit fittings at the locations to ensure the conduit and or fitting will not interfere with the unit evaporator and or panel before drilling holes Depending on the unit...

Страница 37: ...it and or fitting will not interfere with the unit evaporator and or panel before drilling holes Depending on the unit s evaporator size the holes may be located further inward than specified without...

Страница 38: ...PORT CHOKE CORE 1 2 DIN RAIL 4IN 1 3 FUSE HOLDER 1F1 1F3 REUSE 4 5 amp 1 4 DIN RAIL END STOP 4 5 BUSS BAR STRAIGHT 1 6 BUSS BAR FORMED 2 7 RELAY SOCKET 4PDT for relays 1K14 and 1K15 2 8 RELAY 4PDT 8A...

Страница 39: ...sh on motor terminal connection points refer to Figure 41 Figure 39 Choke core support bracket Figure 40 Din rail 1F1 1F3 fuse install WARNING Backup Wrench Required Failure to follow instructions bel...

Страница 40: ...Note Make sure thepositionof the strut channel does not interfere with panel door opening Strut channel may need to be cut to height anchor bolts and impact drill for concrete 2 Route control wire an...

Страница 41: ...r to Figure 48 5 Install power wire conduit into conduit connectors and secure conduit to strut channel with provided clamps Figure 47 Control cable Control Power Conduit Modbus Cable Loop Clamp Condu...

Страница 42: ...plate to the pedestal 7 Install the power wire conduits to the strut channel using supplied brackets Figure 49 Modbus cable and control power mounting Figure 50 Conduit connector assembly Figure 51 Ad...

Страница 43: ...nsions See Figure 8 p 15 or Figure 10 p 16 for wall mount dimensions 1 Determine the desired location for the drive and position the pedestal in place 2 Temporarily route power wire conduit to desired...

Страница 44: ...which could result in death or serious injury and equipment or property only damage Ensure that all the lifting equipment used is properly rated for the weight of the unit being lifted Each of the ca...

Страница 45: ...77 Table 10 AFDR unit weights and heat rejection 575V 600V 575V 600V Catalog Max Amps 109 Catalog 131 Maximum 129 Catalog 155 Maximum 160 Catalog 192 Maximum 202 Catalog 242 Maximum 242 Catalog 290 Ma...

Страница 46: ...ns 6 Output wire from the drive to the motor terminals needs to be routed through the center of the provided cores Install power wire at the motor terminals according to the provided schematics Figure...

Страница 47: ...rminals in the control panel and connect all ground wires Drill as needed and use tapping screws and star washers provided See Table 67 p 48 for location 9 Align cover over motor terminals and drill f...

Страница 48: ...wires 20A and 21A from the 1F1 and 1F2 fuse to the control power wire transformer terminals H1 and H2 refer to Figure 67 2 Strip insulation from Line 1 and Line 2 and install wire taps refer to Figur...

Страница 49: ...nd route wire to the 1F1 and 1F2 fuse refer to Figure 69 4 Install wire tap case refer to Figure 70 Note The following connections will be connected to some Terminal 1X5 Terminals 1X5 4 through Figure...

Страница 50: ...1A8 Connections 7 Using 16 AWG wire make the following connections listed in Table 13 Figure 71 1X5 Terminal location Figure 72 Terminals 1X5 1 through 11 1X5 Terminal 1 2 3 4 5 6 7 8 9 10 11 1X5 2 M...

Страница 51: ...6 Relay 115V in 1X5 4 7 To 115V hot J2 Pin 4 Relay N O 1X5 2 To Master Oil Solenoid 4Y3 Wire 29B Table 14 Pin out AFD Terminal AFD Description Mating Connection Description Pin 61 Modbus RS485 Com BK...

Страница 52: ...rograms Trane Tracer TU 2 After Tracer TU is launched the Startup Task Panel dialog box appears refer to Figure 78 Select Direct Connection and then click Connect button Important Tracer TU version 9...

Страница 53: ...s an application already installed Tracer TU s Unit Summary tab appears refer to Figure 80 Skip to Existing UC800 with Software Already Installed p 58 3 The Application Software Download dialog box ap...

Страница 54: ...n each dialog box 7 Tracer TU s Configuration tab appears refer to Figure 86 Important Trane recommends configuring the unit manually rather than browsing to an existing Chiller Service Report electro...

Страница 55: ...than for a Wye Delta Starter Type The new Compressor Rated Load Amps are used to calibrate the UC800 controller so it can provide a current limit function at the correct current level Motor protection...

Страница 56: ...After the configuration has been stored successfully click OK to close the dialog box 10 Tracer TU automatically displays its Binding tab At this time all new LLIDs must be bound If there is a mix of...

Страница 57: ...tings accordingly Refer to the existing Chiller Service Report for customer settings such as Low Refrigerant Temperature Cutout Low Water Temperature Cutout Chilled Water Setpoints etc 12 Navigate to...

Страница 58: ...ations installed when Tracer TU is launched on the service laptop with a direct USB connection to the controller Tracer TU displays its Unit Summary tab refer to Figure 97 2 If a Chiller Service Repor...

Страница 59: ...n Software Download dialog box appears allowing selection of chiller products For Product Name select RTHD and for Version select 3 03 or newer Then click Upgrade Device Note If version 3 03 or newer...

Страница 60: ...to do so by a factory engineer or a factory technical support person Note Please refer to BAS SVP04 EN or the most recent version Programming Guide TR200 for full program parameter details and descrip...

Страница 61: ...to have been set at the factory to the Trane specific values shown here in Table 17 Always confirm before actual drive start up that this is so and correct any one of the parameter settings as necessa...

Страница 62: ...z 3 02 Min Reference 30Hz 3 13 Reference Site 1 Remote 3 15 Reference 1 Source 0 No Function 3 41 Ramp 1 Ramp Up Time 10s 3 42 Ramp 1 Ramp Down Time 10s 4 10 Motor Speed Direction 0 Clockwise 4 12 Mot...

Страница 63: ...Limit Setpt RLA Differential to Start F Differential to Stop F Setpoint Source Chilled Water Reset Return Reset Ratio Return Start Reset Return Maximum Reset Outdoor Reset Ratio Outdoor Start Reset O...

Страница 64: ...e psia Evap Approach Temp F Evap Water Flow Switch Status Expansion Valve Position Expansion Valve Position Steps Evap Rfgt Liquid Level in Cond Entering Water Temperature F Cond Leaving Water Tempera...

Страница 65: ...nameplate and by referring to this manual d In the Binding view of the Tracer TU service tool verify thereisa green faceindicatingthattheStarter LLID is bound e Record any drive diagnostics found 2 C...

Страница 66: ...still present in the controls 4 Review the diagnostic history 5 Make Chiller Service report to document all setpoints 6 Check the UC800 alarm histories for any indications of operational problems Do t...

Страница 67: ...ING IS REQUIRED FOR SPECIFIC OPTIONS NOTES LOW VOLTAGE AREA MAX CONTROL VOLTAGE AREA CONTROL SECTION LINE VOLTAGE AND POWER SECTION LINE VOLTAGE SEE NAMEPLATE EVAPORATOR 1 30 VAC MAX 132 VAC ALL FIELD...

Страница 68: ...2 GND 1 AWG 3 FLEXIBLE CONDUIT 2 5 INCH 1 4 O 2 GND 1 AWG 3 FLEXIBLE CONDUIT 2 5 INCH HARNESS P N INDEX WIRE NO DESCRIPTION GAUGE SIZE LENGTH IN 50711800 1 PWR 1 L1 1 L2 1 L3 4 O 100 2 GND 1 AWG 94 3...

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Страница 72: ...e committed to using environmentally conscious print practices Trane by Trane Technologies NYSE TT a global climate innovator creates comfortable energy efficient indoor environments for commercial an...

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