HINT (Use new cylinder block): Use a piston with the same
number mark as the standard bore diameter marked on the
cylinder block.
3. INSPECT
CLEARANCE BETWEEN WALL OF RING
GROOVE AND NEW PISTON RING
Using a feeler gauge, measure the clearance between new
piston ring and the wall of the piston ring groove.
Ring groove clearance:
No.1 0.010–0.080 mm (0.0004–0.0031 in.)
No.2 0.030–0.070 mm (0.0012–0.0028 in.)
If the clearance is greater than maximum, replace the piston.
4.
INSPECT PISTON RING END GAP
(a) Insert the piston ring into the cylinder bore.
(b) Using a piston, push the piston ring a little beyond the
bottom of the ring travel, 100 mm (3.94 in.) from the top
of the cylinder block.
(c) Using a feeler gauge, measure the ring end gap.
Standard ring end gap:
No.1
0.300–0.540 mm
(0.0118–0.0213 in.)
No.2
0.350–0.620 mm
(0.0138–0.0244 in.)
Oil (Side rail)
0.200–0.570 mm
(0.0079–0.0224 in.)
Maximum ring end gap:
No.1
1.14 mm (0.0449 in.)
No.2
1.22 mm (0.0480 in.)
Oil (Side rail)
1.17 mm (0.0461 in.)
If the end gap is greater than maximum, replace the piston ring.
If the end gap is greater than maximum, even with a new piston
ring, rebore all the six cylinders or replace the cylinder block.
EM-80
ENGINE MECHANICAL – Cylinder Block
Содержание 2VZ-FE
Страница 1: ...ENGINE MECHANICAL EM 1 ENGINE MECHANICAL Description Operation ...
Страница 31: ...CYLINDER HEADS COMPONENTS EM 29 ENGINE MECHANICAL Cylinder Heads ...
Страница 63: ...CYLINDER BLOCK REMOVAL OF ENGINE EM 61 ENGINE MECHANICAL Cylinder Block ...
Страница 64: ...EM 62 ENGINE MECHANICAL Cylinder Block ...
Страница 71: ...COMPONENTS EM 69 ENGINE MECHANICAL Cylinder Block ...
Страница 106: ...EFI SYSTEM FI 1 ...
Страница 107: ...DESCRIPTION FI 2 EFI SYSTEM Description ...
Страница 111: ...OPERATION System Circuit FI 4 EFI SYSTEM Operation System Circuit ...
Страница 121: ...FUEL SYSTEM Fuel Pump EFI SYSTEM Fuel System Fuel Pump FI 15 ...
Страница 141: ...Fuel Tank and Lines COMPONENTS EFI SYSTEM Fuel System Fuel Tank and Lines FI 35 ...
Страница 172: ...EXHAUST SYSTEM EXHAUST SYSTEM REPAIR INSTRUCTIONS EX 1 ...
Страница 173: ...EXHAUST PIPES AND HEAT INSULATORS COMPONENTS EX 2 EXHAUST SYSTEM Exhaust Pipes and Heat Insulators ...
Страница 174: ...EMISSION CONTROL SYSTEMS EC 1 ...
Страница 176: ...COMPONENT LAYOUT AND SCHEMATIC DRAWING EMISSION CONTROL SYSTEMS Component Layout and Schematic Drawing EC 3 ...
Страница 186: ...COOLING SYSTEM CO 1 ...
Страница 205: ...LUBRICATION SYSTEM LUBRICATION SYSTEM Description Operation LU 1 ...
Страница 223: ...SERVICE SPECIFICATIONS SPECIFICATIONS TORQUE SPECIFICATIONS LU 18 LUBRICATION SYSTEM ServiceSpecifications ...
Страница 224: ...IGNITION SYSTEM IG 1 ...
Страница 237: ...SERVICE SPECIFICATIONS IG 14 IGNITION SYSTEM ServiceSpecifications ...
Страница 238: ...ENGINE TROUBLESHOOTING TR 1 ...
Страница 268: ...DIAGNOSTIC CHART WIRING DIAGRAM AND ECU CONNECTORS ENGINE TROUBLESHOOTING CircuitInspection TR 31 ...
Страница 285: ...DIAGNOSTIC CHART WIRING DIAGRAM AND ECU CONNECTORS TR 48 ENGINE TROUBLESHOOTING CircuitInspection ...
Страница 292: ...DIAGNOSTIC CHART WIRING DIAGRAM AND ECU CONNECTORS ENGINE TROUBLESHOOTING CircuitInspection TR 55 ...
Страница 301: ...DIAGNOSTIC CHART WIRING DIAGRAM AND ECU CONNECTORS TR 64 ENGINE TROUBLESHOOTING CircuitInspection ...
Страница 315: ...DIAGNOSTIC CHART WIRING DIAGRAM AND ECU CONNECTORS TR 78 ENGINE TROUBLESHOOTING CircuitInspection ...
Страница 320: ...DIAGNOSTIC CHART WIRING DIAGRAM AND ECU CONNECTORS ENGINE TROUBLESHOOTING CircuitInspection TR 83 ...