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Toro 41250, Руководство по установке, Страница: 2 / 32

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Installation

Loose Parts

Use the chart below to verify that all parts have been shipped.

Procedure

Description

Qty.

Use

1

No parts required

–

Prepare the machine.

2

No parts required

–

Remove the seat.

Headlight support

1

Bolt (5/16 x 2-1/4 inch)

3

Washer (5/16 inch)

3

Flanged locknut (5/16 inch)

3

Headlight

2

Rear-light bracket (left)

1

Rear-light bracket (right)

1

3

Rear-light assembly

2

Install the front and rear lights.

Decal

3

Speed sign

1

Flange-head bolts (5/16 x 3/4 inch)

2

4

Flange locknuts (5/16 inch)

2

Install the license plate brackets and
speed signs.

Data plate

1

5

Rivet (5 x 10 mm)

4

Install the data plate.

Turn-signal switch

1

6

Hose clamp

1

Install the turn-signal switch.

Horn assembly

1

90° bracket

1

Flange-head screw (5/16 x 3/4 inch)

1

7

Flange locknut (5/16)

1

Install the horn.

Flasher module

1

Push-in fastener

1

8

Fuse (15 A)

1

Install the flasher module and the
main-block fuse.

Wire harness

1

9

Cable tie

6

Route and install the wire harness to the
machine.

License-plate light

1

Screw (#10 x 5/8 inch)

1

10

Locknut (#10)

2

Install the license plate light.

11

Hazard switch

1

Install the hazard switch.

Horn switch

1

Button cover

1

3-position switch

1

12

Light-switch decal (plain)

1

Install the light switch and the horn
button.

13

No parts required

–

Connect the battery.

2

 

Содержание 41250

Страница 1: ...produces safe products you are responsible for operating the product properly and safely You may contact Toro directly at www Toro com for product and accessory information help finding a dealer or to register your product Whenever you need service genuine Toro parts or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of you...

Страница 2: ...s and speed signs Data plate 1 5 Rivet 5 x 10 mm 4 Install the data plate Turn signal switch 1 6 Hose clamp 1 Install the turn signal switch Horn assembly 1 90 bracket 1 Flange head screw 5 16 x 3 4 inch 1 7 Flange locknut 5 16 1 Install the horn Flasher module 1 Push in fastener 1 8 Fuse 15 A 1 Install the flasher module and the main block fuse Wire harness 1 9 Cable tie 6 Route and install the w...

Страница 3: ...Procedure Description Qty Use Lock mount bracket 1 Latch 1 Grip 1 Hex head screw 12 x 30 mm 1 14 Locknut 12 mm 1 Install the seat lock 15 No parts required Install the seat 3 ...

Страница 4: ...bracket Figure 2 4 Disconnect the battery by removing the bolt and nut that secures the terminal of the positive battery cable to the positive post of the battery Note Ensure that the terminal of the battery cable does not touch the post Figure 3 1 Nut 3 Terminal positive battery cable 2 Battery post 4 Bolt 2 Removing the Seat No Parts Required Procedure 1 Remove the electrical connector of the ch...

Страница 5: ...at plate to the chassis brackets Figure 6 Figure 6 1 Seat plate 4 Pivot fitting seat pan 2 Seat 5 Chassis bracket 3 Hairpin 6 Pivot pin 4 Remove the 2 pivot pins that secure the seat and seat plate to the chassis Figure 6 5 Lift the seat and seat plate up and out of the machine Figure 7 Figure 7 1 Seat plate 2 Seat 5 ...

Страница 6: ...6 x 2 1 4 inch 3 washers and 3 flanged locknuts Figure 8 3 Torque the bolts and nuts to 19 8 to 25 4 N m 175 to 225 in lb 4 Remove the locknut 10 mm 1 joint half and 1 serrated shell from the headlight assembly Figure 9 Figure 9 1 Threaded post headlight 4 Vertical hole front light support 2 Joint half 5 Locknut 10 mm 3 Serrated shell 5 Align the threaded post of the headlight with the vertical ho...

Страница 7: ... Rear light bracket 5 Secure the rear light assembly to the bracket with the 2 nuts 5 16 18 and the 2 lock washers that are provided with the light assembly 6 Repeat steps 4 and 5 at the other rear light bracket at the other end of the center boom channel 4 Installing the Speed Signs and License Plate Brackets Parts needed for this procedure 3 Decal 1 Speed sign 2 Flange head bolts 5 16 x 3 4 inch...

Страница 8: ... the decal to the speed sign as shown in B of Figure 13 3 Press the decal onto the surface of the tank from the top down while removing air bubbles as you apply the decal 4 Remove the 2 flange locknuts 5 16 inch that secure the bracket for the lift cylinder manifold to the lift cylinder mount Figure 14 Note Do not remove the 2 flange head bolts 5 16 x 1 inch Figure 14 1 Flange locknuts 5 16 inch 4...

Страница 9: ...Support bracket 2 License plate bracket 4 Flange locknuts 5 16 inch 2 Align the holes in the support bracket with the holes in the frame of the center boom section A of Figure 16 Figure 16 1 Flange head bolts 5 16 x 3 4 inch 3 Frame center boom section 2 Support bracket 4 Flange locknuts 5 16 inch 3 Assemble the support bracket to the center boom section B of Figure 16 with 2 flange head bolts 5 1...

Страница 10: ...rough the channel at the centerpunch marks Figure 17 5 Rivet the data plate to the platform channel Figure 18 Figure 18 1 Data plate 3 Right platform channel 2 Rivet 6 Installing the Turn Signal Switch Parts needed for this procedure 1 Turn signal switch 1 Hose clamp Procedure 1 Align the turn signal switch with the steering wheel valve Note The orientation of the turn signal switch will vary if t...

Страница 11: ...cure it to the mounting stud of the horn assembly with the nut that you removed in step 1 Note You will tighten the nut of the horn assemble in a later procedure 3 Align the hole in the short leg of the 90 bracket with the hole in the rear platform channel Figure 21 4 Assemble the 90 bracket to the platform channel with the flange head screw 5 16 x 3 4 inch and the flange locknut 5 16 as shown in ...

Страница 12: ...ule 1 Align the flasher module with the hole in the frame of the machine Figure 22 2 Insert the push in fastener through the hole in the flasher module and the frame of the machine Figure 22 Figure 22 1 Flasher module 2 Push in fastener Installing the Main Block Fuse Insert the fuse into the main block frame Figure 23 Figure 23 1 Fuse 15 A 2 Main block frame 12 ...

Страница 13: ... Wire Harness to the Machine Parts needed for this procedure 1 Wire harness 6 Cable tie Preparing to Route the Wire Harness Use the following graphic for an outline of routing the wire harness to the machine Figure 24 Figure 24 13 ...

Страница 14: ... the battery Figure 27 Note Connect the harness leg with the ring terminal to the positive post of the battery just before installing the seat shroud and seat Figure 27 1 Ring terminal 2 Positive battery post Routing the Wire Harness to the Turn Signal 1 Remove the 2 bolts that secure the hose cover to the machine and remove the hose cover Figure 28 Figure 28 1 Hose cover 2 Bolts 2 Route the wire ...

Страница 15: ... Figure 31 1 Horn 3 Terminal of the wire harness leg 2 Terminal of the horn 3 Tighten by hand the nut that secures the horn to the 90 bracket refer to Figure 20 in 7 Installing the Horn page 11 Routing the Wire Harness to the Headlights 1 Route the wire harness along the hoses in the floor pan opening Figure 32 Figure 32 1 Floor pan opening 3 Hoses 2 Wire harness 2 Route the short leg of the wire ...

Страница 16: ...connector of the flasher module Figure 34 Figure 34 1 Flasher module 3 6 blade connector 2 6 socket connector 2 Plug the socket connector into the flasher module Routing the Wire Harness to the Taillights 1 Route the tail light leg of the wire harness from the flasher module rearward along the right frame tube between the frame tube and the engine Figure 35 Figure 35 1 Flasher module 3 Engine 2 Ri...

Страница 17: ...e 25 mm 1 inch hole in the license plate bracket Figure 38 6 Connect the 4 socket connector of the wire harness to the 4 pin connector of the tail light lead Figure 39 Figure 39 1 Tail light 3 4 pin connector 2 4 socket connector 7 Repeat step 6 for the other tail light 10 Installing the License Plate Light Parts needed for this procedure 1 License plate light 1 Screw 10 x 5 8 inch 2 Locknut 10 Pr...

Страница 18: ...bracket 11 Installing the Hazard Switch Parts needed for this procedure 1 Hazard switch Procedure 1 Remove the hole plug for the hazard switch from the control panel on the side console mount Figure 42 Figure 42 1 Hole plug 2 Side console mount 2 Route the 8 socket connector of the wire harness through the hole in the side console mount Figure 43 Figure 43 1 8 socket connector 2 Hole in the side c...

Страница 19: ... Lift the control panel cover and the choke control Figure 46 Figure 46 1 Control panel cover 2 Choke control 4 Remove the round plug from the control panel cover A of Figure 47 Figure 47 1 Panel plug round 4 Horn switch 2 Control panel cover 5 Button cover 3 Jam nut horn switch 5 Assemble the horn switch to the control panel cover with the jam nut and tighten the jam nut by hand B of Figure 47 6 ...

Страница 20: ...to slot number 1 on the 8 socket connector to ensure that the new light switch works properly Figure 50 1 Socket connector 2 Light switch connector slot number 1 4 Install the light switch decal onto the control panel cover centered over the light switch opening with the words SONIC BOOM toward the back of the machine Figure 51 Figure 51 1 Control panel cover 3 3 position switch plain 2 Light swit...

Страница 21: ...Parts Required Procedure 1 Align the ring terminal for the machine wire harness ring terminal of the kit wire harness terminal for the positive battery cable to the positive battery post Figure 54 Figure 54 1 Nut 5 Ring terminal machine wire harness 2 Positive battery post 6 Ring terminal kit wire harness 3 Terminal positive battery cable 7 Bolt 4 Insulator cover 2 Secure the ring terminals and ba...

Страница 22: ...ert the clevis pin through the lock bracket Figure 56 Figure 56 1 Clevis pin 3 Outboard seat gusset 2 Lock bracket 4 Align the lock bracket and the clevis pin through the hole of the outboard seat gusset Figure 56 5 Align the holes in the latch with the holes in the seat gussets Figure 57 Figure 57 1 Seat gussets 2 Latch 6 Partially move the clevis pin inward through the hole in the seat latch Fig...

Страница 23: ...ver into the slot of the latch and rotate the grip upward Figure 61 1 Lock mount bracket 3 Grip 2 Latch 2 Align the seat and seat pan with the holes in the machine frame where the seat was removed Figure 62 Figure 62 1 Seat and seat pan 3 Insert the 2 pivot pins that secure the seat and seat pan to the chassis Figure 63 Figure 63 1 Hairpin 4 Pivot pin 2 Pivot fitting seat pan 5 Seat pan 3 Chassis ...

Страница 24: ...ure 65 Figure 65 1 HEADLIGHTS ON position sloped end of the switch 3 WORKLIGHTS ON position rounded end of the switch 2 SWITCH OFF position Using the Worklights Move the light switch on the side console forward toward the rounded end of the switch to turn worklights to the ON position Figure 65 Using the Hazard Flasher Move the hazard flasher switch up to turn the hazard flasher to the ON position...

Страница 25: ... signal Figure 68 Figure 68 1 Turn signal switch Maintenance Replacing Light Bulbs Replacing a Headlight Bulb 1 Ensure that the light switch is in the OFF position 2 Remove the 6 screws securing the headlight Figure 69 3 Remove the headlight cover Figure 69 Figure 69 1 Screws 2 Headlight lamp cover 4 Remove the light bulb with the open circuit across the filament wire 5 Install the new light bulb ...

Страница 26: ...stall the tail light cover with the 2 screws Replacing a License Plate Bulb 1 Remove the 2 screws that secure the cover to the base of the license plate light and remove the cover A of Figure 71 Figure 71 1 Screw 4 Lens 2 Cover 5 Bulb 3 Light base 6 Light socket 2 Push down the bulb slightly and rotate it counterclockwise until it is unlocked from the light socket and remove the bulb B of Figure 7...

Страница 27: ...fuse is installed Figure 72 1 Fuse 2 Fuse slot Replacing the Tail light Fuse Note Your machine has separate fuses for the left and right taillights 1 Remove the cover from the fuse socket Figure 73 Figure 73 1 Cover 3 Fuse socket 2 Fuse 2 Remove the open fuse Figure 73 3 Insert the new fuse into the socket until the fuse is fully seated Figure 73 Note Use only a fuse that is rated for the same cur...

Страница 28: ...Notes ...

Страница 29: ...Notes ...

Страница 30: ...Notes ...

Страница 31: ...India 0091 44 2449 4387 Valtech Morocco 212 5 3766 3636 Jean Heybroek b v Netherlands 31 30 639 4611 Victus Emak Poland 48 61 823 8369 European Privacy Notice The Information Toro Collects Toro Warranty Company Toro respects your privacy In order to process your warranty claim and contact you in the event of a product recall we ask you to share certain personal information with us either directly ...

Страница 32: ...to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to the scheduled replacement time for that part Parts replaced under this warranty are covered for the duration of the original product warranty and become the property of Toro Toro will make the final...

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