TOHATSU EverRun MX 18E2, Руководство по обслуживанию

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xi 2st X18E2 2012
GB
11) Removing Thermostat Inspection of
Thermostat ……………………………… 5-36
12) Removing Cylinder Head ……………… 5-38
13) Inspection of Cylinder Head ………… 5-40
14) Removing Exhaust Cover …………… 5-42
15) Inspection of Exhaust Cover ………… 5-44
16) Removing Crank Case ………………… 5-44
17) Inspection of Crank Case Head ……… 5-46
18) Removing Pistons ……………………… 5-46
19) Disassembly of Crank Shaft ………… 5-48
20) Inspection of Crank Shaft …………… 5-50
21) Inspection of Engine Parts …………… 5-52
22) Inspection of Pistons ………………… 5-54
23 )Assembling Crank Shaft ……………… 5-58
24) Installing Needle Bearing and
Pistons ………………………………… 5-60
25) Assembling Power Unit Parts ………… 5-66
26) Assembling Crank Ass'y and
Crank Case …………………………… 5-68
27) Assembling Exhaust Cover Parts …… 5-70
28) Assembling Cylinder Head Parts …… 5-72
29) Installing Reed Valve and
Intake Manifold ………………………… 5-72
30) Attaching Recirculation Hoses ……… 5-74
31) Installing Carburetor and
Intake Silencer ………………………… 5-74
32) Installing Advancer Arm ……………… 5-76
33) Installing Electric Parts ………………… 5-78
34) Installing Flywheel ……………………… 5-78
35) Installing Power Unit …………………… 5-80
36) Disassembly of Recoil Starter ………… 5-82
37) Inspection of Recoil Starter …………… 5-82
38) Assembling of Recoil Starter ………… 5-84
6.Lower Unit
1. Special Tools ……………………………… 6-2
2. Parts Layout ……………………………… 6-4
Gear Case …………………………………… 6-6
Drive Shaft Housing ………………………… 6-10
3. Inspection Items ……………………… 6-12
1) Draining Gear Oil ……………………… 6-12
2) Removing Propeller …………………… 6-12
3) Removing Lower Unit ………………… 6-14
4) Disassembling Cam Rod ……………… 6-14
5) Inspection of Cam Rod and
Clutch Cam ……………………………… 6-16
6) Assembly of Cam Rod and
Clutch Cam ……………………………… 6-16
7) Removing of Water Pump …………… 6-16
8) Inspection of Water Pump …………… 6-18
9) Removing Pump Case (Lower) ……… 6-18
10) Disassembly of Pump Case (Lower) … 6-18
11) Assembly of Pump Case (Lower) …… 6-18
12) Removing Propeller Shaft
Housing Ass'y ………………………… 6-20
13) Disassembly of Propeller Shaft Ass'y … 6-20
14) Inspection of Propeller Shaft ………… 6-20
15) Assembly of Propeller Shaft Ass'y …… 6-22
16) Disassembly of
Propeller Shaft Housing ……………… 6-23
17) Inspection of Propeller Shaft Housing 6-24
18) Assembly of Propeller Shaft Housing 6-26
19) Removing Drive Shaft ………………… 6-28
20) Disassembly of Drive Shaft …………… 6-28
21) Inspection of Drive Shaft ……………… 6-28
22) Assembly of Drive Shaft ……………… 6-30
23) Removing Forward (A) Gear ………… 6-30
24) Inspection of Pinion (B) Gear and
Forward (A) Gear ……………………… 6-32
25) Assembly of Forward (A) Gear ……… 6-32
26) Disassembly of Gear Case …………… 6-32
27) Inspection of Gear Case ……………… 6-34
28) Assembly of Gear Case ……………… 6-34
29) Installation of Pinion (B) Gear ………… 6-40
30) Measurement of Back Lash between
Forward (A) and Pinion (B) gears and
Shim Selection ………………………… 6-42
31) Assembly of Propeller Shaft Housing … 6-46
32) Assembly of Water Pump …………… 6-48
33) Attaching of Clutch Cam Ass'y ……… 6-50
34) Installation of Lower Unit ……………… 6-52
7.Bracket
1. Special Tools ……………………………… 7-2
2. Parts Layout ……………………………… 7-4
Drive Shaft Housing ………………………… 7-4
Bracket Manual Tilt …………………………… 7-6
Tiller Handle ………………………………… 7-12
Bottom Cowl • Shift ………………………… 7-14
Shift …………………………………………… 7-18
Top Cowl …………………………………… 7-20
3. Inspection Items ……………………… 7-22
1) Disassembling of Tiller Handle ……… 7-22
2) Assembling of Tiller Handle …………… 7-22
3) Removing Bottom Cowl ……………… 7-24
4) Installation of Bottom Cowl …………… 7-26
5) Disassembling of Exhaust Pipe ……… 7-26
6) Assembling of Exhaust Pipe ………… 7-26
7) Removing Drive Shaft Housing ……… 7-28
8) Inspection of Drive Shaft Housing …… 7-28
9) Assembling Drive Shaft Housing
Parts …………………………………… 7-30
10) Removing Steering Shaft Arm ……… 7-32
11) Installing Steering Shaft ……………… 7-32
12) Disassembling Clamp Bracket ……… 7-34
13) Assembling Clamp Bracket …………… 7-36
14) Disassembling tilt mechanism ………… 7-38
15) Assembling tilt mechanism …………… 7-40
8.Electrical System
1. Special Tools ……………………………… 8-2
*What’s Peak Voltage ………………………… 8-2
Merit of adoption of
peak voltage measurement ………………… 8-2
Recommended tester ………………………… 8-2
2. Parts Layout ……………………………… 8-4
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