7. CYLINDER/PISTON
T
Precautions in Operation
General Information
y
Both cylinder and piston service cannot be carried out when engine mounted on frame.
UA25A
Specification
Unit
:
mm
Item Standard
Limit
ID 70.995~71.015
71.100
Cylinder
Bend -
0.050
Clearance between piston
Top ring
0.015~0.050
0.090
rings
2
nd
ring
0.015~0.050
0.090
Top ring
0.150~0.300
0.500
Piston/
Piston ring
Ring-end gap
2
nd
ring
0.300~0.450
0.650
Oil ring side rail
0.200~0.700
-
OD of piston (2
nd
) 70.430~70.480
70.380
Clearance between piston and cylinder
0.010~0.040
0.100
ID of piston pin boss
17.002~17.008
17.020
OD of piston pin
16.994~17.000
16.960
Clearance between piston and piston pin
0.002~0.014
0.020
ID of connecting rod small-end
17.016~17.034
17.064
Trouble Diagnosis
Low or Unstable Compression Pressure
●
Cylinder or piston ring worn out
Knock or Noise
●
Cylinder or piston ring worn out
●
Carbon deposits on cylinder head top-side
●
Piston pin hole and piston pin wear out
Smoking in Exhaust Pipe
●
Piston or piston ring worn out
●
Piston ring installation improperly
●
Cylinder or piston damage
Engine Overheat
●
Carbon deposits on cylinder head top side
●
Cooling pipe clogged or not enough in coolant
flow
7-2
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