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VARIO : Service & maintenance manual- rev. 4.2

Page 7.66

7.21.

DISASSEMBLING THE FLYWHEEL AND STATOR GROUP

Only for self-powered models (700SP).

Figure 7.21-1

Carry out the procedure decrypted at the
paragraph: 7.20. “Disassembling the battery”.

Disconnect the faston highlight in the figure.

Figure 7.21-2

Loosen the belt carrying out the operation at the
paragraph: 7.14.1.

Disassembling th flywheel

(A)

” to the point (8).

Release the belt.

Remove the screw

(a)

using a 13mm wrench.

Continued on following page...

Содержание Vario Excite + 500

Страница 1: ...V VA AR RI IO O E X C I T E REV 4 2...

Страница 2: ......

Страница 3: ...PRESENT NOTE The information contained in this document is subject to change without notice Technogym does not guarantee this documentation in any way Technogym shall not be held responsible for any...

Страница 4: ......

Страница 5: ...3 2 9 2 CU Cables 2 14 3 PRINCIPLES OF OPERATION 3 1 3 1 BLOCK DIAGRAM 3 1 3 2 LED DISPLAY BOARDS 3 2 3 2 1 ARM Board 500 and 500SP models 3 2 3 2 2 ARM Board 700 and 700SP models 3 3 3 2 3 C Safe boa...

Страница 6: ...OWER ON 5 5 6 TROUBLESHOOTING 6 1 6 1 TROUBLESHOOTING MENU LED MODELS 6 2 6 1 1 Accessing configuration of 500 models 6 2 6 1 2 Accessing configuration of 700 models 6 2 6 1 3 Automatic Test 6 3 6 1 3...

Страница 7: ...SSEMBLING THE HAND SENSOR FIXED HANDGRIPS 7 24 7 6 DISASSEMBLING THE HAND SENSORS MOVING LEVERS 7 25 7 7 DISASSEMBLING THE GUARDS 7 26 7 7 1 Disassembling the centre guard 7 26 7 7 2 Disassembling the...

Страница 8: ...uration 9 4 9 1 9 Default calories 9 4 9 1 10 Default distance 9 5 9 1 11 Enable TGS 9 5 9 1 12 Enable keyboard 9 5 9 1 13 Modifiable target frequencies 9 6 9 1 14 Enable custom messages 9 6 9 1 15 Re...

Страница 9: ...and levers systems 11 3 11 2 2 Checking the assembly of the guards 11 3 11 3 START UP CHECK 11 3 O LIST OF CRITICAL SPARE PARTS 11 4 12 SCHEDULED MAINTENANCE 12 1 12 1 ORDINARY MAINTENANCE OPERATION 1...

Страница 10: ...VARIO Excite Service maintenance manual rev 4 2 Page vi Page intentionally left blank...

Страница 11: ...ON non observance may cause damage to the machine Information about the operation in progress Observation about the operation in progress 1 2 RECOMMENDATIONS Technogym recommends the following steps f...

Страница 12: ...the recommended brands 3 Use special tools where specified 4 Consult the Technical Newsletters which may contain more up to date information on adjustments and maintenance than those contained in thi...

Страница 13: ...on Key to values 1 2 Line type DA Excite 3 Machine type F Vario 4 Product version 5 500 7 700 5 Type of power supply 3 multi voltage 4 self powered M Medical Device CE 6 Type of Display L LED W VisioW...

Страница 14: ...ns a change in the product code Specifically the last character of the product code will be characterised based on the options shown in the table below 16th Character Product code Main country of use...

Страница 15: ...anged as follows Characters Description key to values 1 2 3 4 5 6 Product type DAF VARIO Excite 5 500 7 700 3 multi voltage 4 self powered M Medical Device CE L LED W VisioWEB Y VisoWEB Capacitive TS...

Страница 16: ...monitoring Double Hand sensor Telemetry Telemetry Maintenance Maintenance not required software Serial upload Goal oriented display YES Calorie Coach YES Select language by the user YES NO Plug Play...

Страница 17: ...nual rev 4 2 Page 2 5 2 5 MECHANICAL CHARACTERISTICS MECHANICAL CHARACTERISTICS Width mm in 1940 mm 76 4 Static 1990 mm 78 3 Operating Length mm in 730 mm 29 Height mm in 1700 mm 67 Weight Kg lbs 200K...

Страница 18: ...VARIO Excite Service maintenance manual rev 4 2 Page 2 6 2 5 2 EUROPEAN AND OVERSEAS PACKING DIMENSIONS...

Страница 19: ...g Storage from 20 to 90 non condensing 2 7 CONFORMITY TO REGULATIONS The machine conforms to the following standards EUROPE USA EMI EN 55014 1 2006 EN 55014 2 1998 EN55022 2009 EN 61000 3 2 2007 EN 61...

Страница 20: ...L ARM BOARD DISPLAY ARM BOARD KEYBOARD C SAFE BOARD CN8 CN1 CN9 CN1 CN3 CN2 BRAKE ENTRY POWER MODULE BRAKE BOARD CN4 CN3 CN1 CN2 SPEED SENSOR Patch Conn CBQ 13 CU270 Patch Conn CU269 VAC CU312 CU271 P...

Страница 21: ...LAY ARM BOARD KEYBOARD C SAFE BOARD CN8 CN1 CN9 CN1 CN3 CN2 BRAKE BRAKE BOARD CN3 CN4 CN1 CN2 CBQ 13 CU270 Patch Conn CU269 Patch Conn DUAL TGS READER CN7 CN1 CBQ 32 CU132 HR CARDIO RECEIVER CN1 CU291...

Страница 22: ...BOARD CN4 CN3 CN1 CN2 SPEED SENSOR Patch Conn CN5 CBQ 13 CU270 Patch Conn CU269 VAC CU312 CU271 CN6 Patch Conn DUAL TGS READER CN7 CN1 CBQ 32 CU132 HS HR CARDIO RECEIVER HAND SENSOR Right HD3 2 HD1 H...

Страница 23: ...N5 CBQ 13 CU270 Patch Conn CU269 CN6 Patch Conn DUAL TGS READER CN7 CN1 CBQ 32 CU132 HS HR CARDIO RECEIVER HAND SENSOR Right HD3 2 HD1 HD4 Patch Conn 1 Patch Conn 2 HAND SENSOR Left Patch Conn 3 CU286...

Страница 24: ...CKING STATION BRAKE BRAKE BOARD CN4 CN3 CN1 CN2 SPEED SENSOR Patch Conn DUAL TGS READER CN1 Patch Conn CU132 CN1 CBQ 32 CN19 CU328 CN31 CN24 POWER ENTRY MODULE VAC CU312 CU270 CU271 Digital TV reader...

Страница 25: ...Out 2 9 1 CBQ CABLES CBQ 13 C Safe Board cable LED Only Display Board C Safe Board Display Board CN8 Signal Colour C Safe Board CN1 1 Digital 1 Flat cable 1 14 Digital 14 Flat cable 14 CBQ32 TGS cabl...

Страница 26: ...bus USB Black 13 3 TX RX Black 11 4 RX TX Black 12 5 CTS Black 10 6 5Vdc Black 9 7 GND Black 8 8 GND Black 7 9 GND video signal Black 6 10 Video signal Black 5 11 GND Lef audio signal Black 4 12 Left...

Страница 27: ...hite 5 6 n c Blue 6 7 485 Tx Rx Brown White 7 8 485 Tx Rx Brown 8 CU271 Brake cable Magnetic PK Brake Board Brake Brake Board CN2 Signal Colour Faston Faston Faston Faston 1 V Brake Brown X 2 V Brake...

Страница 28: ...generator Red Fast on CU286 Cardio Receiver HR HS cable Fast Track ARM CPU Board Cardio Receiver HR HS Hand Sensor Fast Track ARM CN4 CPU CN24 Signal Colour Cardio Receiver HD4 Patch conn 3 1 5v CARD...

Страница 29: ...Colour Cardio Receiver HD3 2 1 UP White 1 2 DOWN Brown 2 3 Shield Black 3 4 UP White 4 5 DOWN Brown 5 6 Shield Black 6 CU288 LAN Cable VISIO Only CPU Board LAN CN4 Signal Colour LAN 1 n c White Green...

Страница 30: ...rake Board CN4 N NEUTRAL Light blue 1 P PHASE Brown 3 E EARTH cable Yellow Green 5 CU328 Inverter Fronteck LCD cable VISIO Only CPU Board LCD Inverter CPU Board CN5 Signal Colour LCD Inverter CN1 12 P...

Страница 31: ...ED VERSION POWER ENTRY MODULE DISPLAY BOARD C SAFE BOARD HS HR RECEIVER DUAL TGS READER BRAKE BOARD VAC KEYBOARD LEFT HAND SENSOR LEFT TOUCH SENSOR RIGHT TOUCH SENSOR SPEED SENSOR BRAKE SELFPOWERWD VE...

Страница 32: ...s of the board are Manages and process signals from 1 Keyboard 2 HR receiver 3 C Safe Board Optional 4 Dual TGS reader if present distributes the voltages received from the Brake Board to the display...

Страница 33: ...ch provide feedback about the exercise session The board includes the following indicator LEDs LED name Colour Description LED1 GREEN If ON the 12Vdc power supply from the Brake Board correctly reache...

Страница 34: ...ard are Manages and process signals from 1 LCD 2 LCD Inverter 3 Touch Screen 4 Digital Analogue TUNER Board 5 LAN network board integrated 6 Wireless network Board 7 HR Receiver 8 HS Receiver 9 Audio...

Страница 35: ...adio channels The data is then sent to the CPU Board where it is processed and managed in order to correctly display it on the LCD Display LED name Colour Description D4 RED ON if the power supply rea...

Страница 36: ...s the absence of cables but this is also a limitation in terms of protection against interference disturbance performance the stability of service and bandwidth may be intermittent and security vulner...

Страница 37: ...ne display has one jack for connecting headphones The jack is connected on a stereo output of the CPU Board 3 3 8 C SAFE BOARD INTEGRATED It a function that allows the connection using an appropriate...

Страница 38: ...iPod 5th gen iPod Classic iPod mini iPod Nano iPod Touch iPhone 3 3 10 2 Client USB port This is an additional port which can be installed on the VISIO Display and makes available a USB port for conne...

Страница 39: ...ed by the user when exercising The Board receives the 5Vdc power supply from the Display Board The Receiver Board communicate with the Display Board in a positive logic mode When the Board is in stand...

Страница 40: ...c Transmitter Chest Belt used by the user when exercising The Board receives the 5Vdc power supply from the Display Board The Receiver Board communicate with the Display Board in a negative logic mode...

Страница 41: ...red of the Electromagnetic Brake Electromagnetic Brake error messages commands for modifying the circuit board configuration parameters commands for viewing the errors logged by the circuit board comm...

Страница 42: ...direction which opposes the cause that induced them i e the movement of the disk inside the magnetic field Consequently they have a braking effect that slows down the movement of the disk The braking...

Страница 43: ...onnected together do not connect more than N 8 equipments with a 220Vac mains supply and N 5 equipments with an 110Vac mains supply If other types of machines are connected together the maximum number...

Страница 44: ...to be saved in memory The battery can be recharged in 2 ways during the exercise through the Brake Board In the Stand By condition from an external power supply included with the machine which is able...

Страница 45: ...ment of pedals and levers make the primary shaft rotates through a system of belts and pulleys which transmits the movement to the secondary shaft and from there to the electromagnetic brake the verti...

Страница 46: ...brake excitation signal will produce a correspondingly higher exercise resistance In addition for a given value of brake excitation a higher speed of disk rotation will produce a correspondingly high...

Страница 47: ...ove 13 7Vdc only on the 500 700 and 700WTVmodels In all that cases the Brake Board interrupts the supply of current to the brake the green LED changes from being steadily on to blinking and sends an e...

Страница 48: ...by the speed sensor LED and VISIO and has the waveform shown in the figure below Figure 3 13 1 The signal enters the Brake Board pins 3 4 on connector CN2 where it is used to determine the speed value...

Страница 49: ...n The machine can be connected to the Cardio Theater by means of the RJ45 connector on the C Safe board The Cardio Theater unit must be provided with a power cable having the following pin out RJ45 Co...

Страница 50: ...le to use must be wired as follows WARNING for the numbering of the pins on RJ45 connector please refer to the diagram below When programming the machine sometimes it is necessary to fit plug into the...

Страница 51: ...characteristic They are briefly detailed below 1 On machines with VISIOWEB display it is possible for the user browsing and use internet services during the training session 2 VISIOWEB has been devel...

Страница 52: ...tallation instructions The table below gives the codes of the kits to be chosen according to the TV standard used in the installation country VISIO UPGRADE KIT CODES Vario DVB T A0000487 D Vario ATSC...

Страница 53: ...omagnetic noise television sets electrical motors antennas high voltage lines household appliances etc or medical equipment 5 To eliminate any interference with the cardio receiver no transmitters sho...

Страница 54: ...mmend 2 person be involved in lifting it CAUTION Take great care when moving the equipment and positioning it on the ground as it may overbalance 1 Grasp machine on the rear footboard slot Lift and pu...

Страница 55: ...TH HAND TROLLEY Is possible to move the equipment by hand or with a hand trolley paying attention to details in the figures below Figure 5 2 3 1 Lift up the equipment from the front side where it is p...

Страница 56: ...5 4 5 3 RECOMMENDED ANTENNA SIGNAL REQUIREMENTS All the information about the minimum requirements concerning the antenna signal are detailed in the proper manual Electrical and antenna requirements...

Страница 57: ...the wall outlet and make sure all the technical requirements are respected according to the specific paragraph of this manual 5 5 FIRST POWER ON After completing the installation procedure the machine...

Страница 58: ...VARIO Excite Service maintenance manual rev 4 2 Page 5 6 Page intentionally left blank...

Страница 59: ...ACTION must be carried out It typically contains a description of the ACTION necessary to resolve the problem Therefore after executing the specified ACTION 1 Check whether the problem has been resolv...

Страница 60: ...gits At this point there are two options available Tech Config Troubleshooting Press numeric key to access the menu for configuring technical parameters the machine display will begin showing the curr...

Страница 61: ...ouped under this section conduct checks on the machine s operation in a fully automatic manner After selecting the desired test using the and effort level keys press ENTER to initiate the test and the...

Страница 62: ...of the test was negative the message will specify COM1 in the case of the C Safe COM test COM2 in the case of communications with the low kit or COM3 in the case of the TGS COM test The TGS COM test d...

Страница 63: ...ntheequipment is inStand By as showninthefigurebelow A new display will appear from which you can gain access to the various configuration menus by entering the password on the number keyboard Enter t...

Страница 64: ...ll outlet supplythe correct voltage Is the mains lead OK Are the LEDs on the DisplayBoard lit on Plug the machine into a working electrical outlet Replace the mains lead Replace the DisplayBoard THE D...

Страница 65: ...heck the LEDs 1 and 2 green and yellow of Display Board are correctly lit on 2 Place the tester probes across pins 3 and 1 of CN4 connectors on the Brake Board The measured value should be approximate...

Страница 66: ...LEDs on the Brake Board lit on while pedaling Correct operation after 30 seconds without pedaling the machine switches off Replace the DisplayBoard THE DISPLAY DOES NOT ILLUMINATE NO YES NO YES NO YE...

Страница 67: ...isn t about 12Vdc recharge the battery for 8 hour with an external power 2 Check the LEDs 1 and 2 green and yellow of the Display Board are correctly lit on 3 Check if the LEDs 1 and 2 green and yello...

Страница 68: ...ercise Measure the battery There are the 12Volt Check if the fuse on the ELT 01 cable Is it whole Carge and or repalce the battery THE DISPLAY DOESN T REMAIN ON WHEN STOPPING THE EXECUTION OF THE EXER...

Страница 69: ...cable is whole If necessary replace the F5A fuse A indicated in the figure follows 2 Clean the contacts of fuse holder inside of the fuse housing highlight in the figure follows Figure 6 3 1 At the e...

Страница 70: ...outlet supplythe correct voltage Is the power supplycable OK Are the LED on the CPU Board lit on Plug the machine into a working electrical outlet Replace thecable THE DISPLAY DOES NOT ILLUMINATE NO...

Страница 71: ...enance manual rev 4 2 Page 6 13 Replace the LCD Inverter Does the problempersist NO Defective LCD Inverter YES Replace the LCD Does the problem persists YES Replace the CPU Board A NO Defective LCD Co...

Страница 72: ...NO Replace the power entry module YES Check if there are the voltages at the output of the Brake Board YES Replace the Brake Board 4 B Check if there are the voltages at the input of the CPU Board Re...

Страница 73: ...wer entry module Place the tester probes across the live and neutral pins on the same connector The measured value should be approximately 220VAC or 110VAC depending on the mains voltage 4 Using a tes...

Страница 74: ...r in the VISIO manual 6 5 NO AUDIO SOUND Only for VISIO models For the following menu please refer to the relevant chapter in the VISIO manual 6 6 NO TV PICTURE Only for VISIO models For the following...

Страница 75: ...files uploaded on the iPod Check the audio connection system NO Replace the Docking station board 2 3 YES Check the iPod cable connection Is the iPod detected by the machine OK YES Is the voltage at t...

Страница 76: ...he VISIO interface 3 Carry out the troubleshooting procedure 6 5 No audio sound 4 To update the iPod SW you just need to connect to iTunes and it automatically upgrades to the last version 5 Enable th...

Страница 77: ...ing upgrade The error is displayed by a massage and stored in the Errors Log section To reinstate communications between the lower and upper assemblies 1 Check that cable CU196 is correct using the Te...

Страница 78: ...Does the Brake Board supply tension at the brake THERE IS NO RESISTANCE Are the Watt and SPM values shown on the displaydifferent fromzero NO YES 1 Carryout the The speed signal is incorrect troublesh...

Страница 79: ...1 Place the tester probes across pins 1 and 2 of the connector CN2 on the Brake Board and exercise at a speed of 60RPM You should measure a Vdc which increases according to the exercise level 2 Measur...

Страница 80: ...s incorrect the Brake Board is defective the brake is defective Are the mechanics of the machine in good condition Does the Brake Board output the correct current to the brake winding Replace the Brak...

Страница 81: ...procedure as detailed in the relevant paragraph of the Service menu 2 Check that the mechanical system consisting of the pedals belt and brake moves smoothly and without higher than normal friction or...

Страница 82: ...e flywheel The speed sensor is defective The Brake Board is defective Does the speed sensor send the correct signal to the Brake Board 3 Replace the speed sensor generator on SP models NO Replace the...

Страница 83: ...1 In addition when pedalling at 80RPM the frequency of the signal should be 136Hz 3 Self Powered models Check the signal at paragraph 2 9 Cables The measured signal should be that indicated in Figure...

Страница 84: ...he voltage at the input to the TGS reader correct Is the voltage at the output to the DisplayBoard correct Replace cable CBQ 32 and or CU132 1 2 YES NO YES Replace the DisplayBoard NO A Is the serial...

Страница 85: ...tail below 1 In Place the tester probes across pins 1 and 3 of connector CN1 of the TGS reader The measured value should be 12Vdc 2 As for step 1 but across pins 1 and 8 of connector CN19 CPU Board or...

Страница 86: ...uality of the contact between the human skin and the HS plates as hands only just washed or particularly dry acidity of the skin and or a particular body fat mass index For these people it s suggested...

Страница 87: ...YES Checkif the 5Vdc are at the output of the ARM CPU Board Are them present Receiver Board defective Replace 2 YES NO NO YES A Checkif the SW and the gruonding of Receiver Board The problem persist...

Страница 88: ...ntenance manual rev 4 2 Page 6 30 Checkthe SWand the grounding of the Receiver Board The problempersists Receiver Board defective Replace A YES NO Checkthe connecting cable between High Kit and LowKit...

Страница 89: ...eceiver Board measuring the resistance value between a The fast on on the HR HS Receiver Board and the ground node on the power entry module b The ground node of the power entry module and the main wa...

Страница 90: ...GNAL Chest Belt Check if the 5Vdc are at the input of the Receiver Board Are present ARM CPU Board defective Replace 1 NO YES Check if the 5Vdc are at the output of ARM CPU Board Are present Receiver...

Страница 91: ...f the Receiver Board Problempersists Place correctly 3 YES NO Checkthe properlyfunctining of the Receiver Board Is proper placed OK 4 NO NO YES A Receiver Board defective Replace YES Checkif it works...

Страница 92: ...NEWS section Check the grounding of the HR HS Receiver Board measuring the resistance value between 1 The ground fast on of HR HS Receiver Board and the ground node on the Power supply box of the mac...

Страница 93: ...e output of the ARM CPU Board Are them present 4 NO Receiver Board defective Replace Check the SW and the groundin of Receiver Board Problem persists Place correclty 1 YES NO Check the proper function...

Страница 94: ...cording to the EXCITE SW SMART TABLE you can find in TG Direct section 2 Check if the receiver has been correctly mounted on the machine as detail at paragraph 7 4 2 HR Receiver Chest Belt 3 Place the...

Страница 95: ...SIGNAL IS INCORRECT Chest belt Are the machines correctly spaced bythe required minimum distance Checkthe Receiver Board has been correctlymounted on the machine Reposition the machines so theyare ad...

Страница 96: ...according to the EXCITE SW SMART TABLE you can find in TG Direct section Check the grounding of the Cardio Receiver measuring the resistance value between a The ground fast on of Cardio Receiver Board...

Страница 97: ...39 2 Take care of the following diagram to correctly position the machines Figure 6 15 1 The active area of the transmitter is wider on the lateral side 130 cm instead of the front or the back side 9...

Страница 98: ...ite as detailed here below You can use one of the following cables ELT 16 0WC00518AB CBQ 28 0WC00390AC or TRM 28 0WC00336AC as connection cable TEST BOX EXCITE RECEIVER LED Connecting cable The circui...

Страница 99: ...y acidity of the skin and or a particular body fat mass index For these people it s suggested to wear the chest belt transmitter HS CORRECT USE Grasp both the upper and lower plate avoiding clenching...

Страница 100: ...e approximately lower than 1 Ohm Check finally the grounding of the main wall socket measuring that the following voltages are present P N phase neutral 220Vac 110 Vac P G phase ground 220Vac 110 Vac...

Страница 101: ...plug the mains lead from the wall outlet 1 Back off the 4 screws a using a medium Phillips screwdriver Figure 7 1 2 2 Unplug the connector highlighted in the figure at the side 3 Remove the Display Fi...

Страница 102: ...rom the wall outlet 1 Back off the 4 screws a using a medium Phillips screwdriver Figure 7 1 5 2 Unplug the connectors indicated in the figure 3 Remove the display Figure 7 1 6 4 Back off the 2 screws...

Страница 103: ...ews a using a medium Phillips screwdriver Figure 7 1 8 2 Back off the 2 screws b using a 3mm hexagonal wrench on either side Figure 7 1 9 3 Unplug the connectors indicated in the figure 4 Remove the d...

Страница 104: ...EMBLING BOARDS AND COMPONENTS 7 2 1 LED DISPLAY ARM BOARD Figure 7 2 1 Carry out the procedure described in paragraph 7 1 Disassembling the display Place the Display on a work bench It is now possible...

Страница 105: ...age 7 5 7 2 1 1 ARM board A Figure 7 2 2 1 Unplug the connectors highlighted in the figure 2 Back off the 5 screws c using a medium Phillips Screwdriver 1 Remove the ARM board A To reassemble the ARM...

Страница 106: ...ect from the ARM board the connector highlighted in the figure 2 Remove the hot glue that fix the board on the casing and remove the C Safe board B sliding it upward During the reassembly use the hot...

Страница 107: ...d in paragraph 7 1 Disassembling the display Place the display on a work bench It is now possible to remove the following components Wireless Board A TUNER Board B LCD Inverter C CPU board D LCD Touch...

Страница 108: ...routing as shown in Figure 7 2 8 Figure 7 2 6 2 Push simultaneously the 2 side tabs outward in the direction of the purple arrows 1 The Wireless Board will automatically lift up Figure 7 2 7 3 Remove...

Страница 109: ...VARIO Excite Service maintenance manual rev 4 2 Page 7 9 To reassemble the antenna cables X and Y follow the routing shown below The Dissipater Z is only on the ATSC and ISDB T version Figure 7 2 8...

Страница 110: ...ck off the 3 screws a using a medium Phillips Screwdriver 2 Remove the protection guard of Tuner board b Figure 7 2 10 3 Back off the 3 spacers c 4 Lift up the black tab and disconnect the flat cable...

Страница 111: ...arry out the procedure described in paragraph 7 2 2 2 Tuner DVB T board B at step 4 1 Remove the Tuner board ver ATSC B1 or ver ISDB T B2 Figure 7 2 12 2 Back off the 2 screws a using a medium Phillip...

Страница 112: ...e connectors highlighted in the Figure 2 Back off the 4 screws a using a medium Phillips Screwdriver 3 Remove the LCD inverter cover b Figure 7 2 14 4 Unplug the 4 connectors highlighted in figure 5 R...

Страница 113: ...he procedure described in paragraph 7 2 2 1 Wireless board A and 7 2 2 2 Tuner DVB T board B 1 Unplug the connectors highlighted in the figure 2 Back off the 8 screws a using a medium Phillips Screwdr...

Страница 114: ...medium Phillips Screwdriver 2 Remove the LCD Inverter as described in the paragraph 7 2 2 4 LCD Inverter C 3 Remove the LCD group completely Figure 7 2 17 4 Carefully overturn the LCD group 5 Back of...

Страница 115: ...7 2 2 7 Headphone Jack F Figure 7 2 18 1 Unplug the connector highlighted in the figure 2 Back off the 2 screws a using a small Phillips screwdriver 3 Remove the Headphone Jack F To reassemble the He...

Страница 116: ...ure 7 2 19 1 Unplug the cables highlighted in the figure 2 Back off the 3 screws a using a medium Phillips Screwdriver 3 Remove the TGS group and the USB port G as indicated in the figure at the side...

Страница 117: ...e 7 2 20 1 Lift the Docking Station covering cap up and back off the screw a using a medium Phillips screwdriver Figure 7 2 21 2 Unplug the cable highlighted in the figure and remove the iPod Docking...

Страница 118: ...18 7 2 2 10 Frontal plugs TGS USB and cover Figure 7 2 22 1 Back off the 4 screws a using a medium Phillips screwdriver 2 Remove the frontal plug from the front side To reassemble the Frontal plugs an...

Страница 119: ...h 7 1 Disassembling the display to the point 3 Place the display assembly on a work bench 1 Unplug the connector a After the reassembling of the board remember to fix the keyboard connector using a dr...

Страница 120: ...art starting from the left and working toward the right without bending the keyboard 4 Remove the protective film The keyboard assembly procedure can only be carried out once because disassembly damag...

Страница 121: ...cite Service maintenance manual rev 4 2 Page 7 21 7 3 2 VISIO VERSION For the Touch Screen disassembly refer to the Display Board disassembling procedure described at the paragraph 7 2 2 6 LCD E Touch...

Страница 122: ...off the 2 screws a using a medium Phillips screwdriver 2 Lift the carter Figure 7 4 2 3 Cut the cable tie securing the protective foam pad b to the guard 4 Unplug the connectors c d and the Faston e...

Страница 123: ...bed in paragraph 7 4 1 HS HR Receiver Chest Belt Hand Sensor up to step 3 1 Unplug the connector cable a from the receiver Figure 7 4 5 CAUTION During reassembly position the receiver so that the coil...

Страница 124: ...nd unplug the mains lead from the wall outlet For each handgrip sensor 1 Back off the two screws a using a medium Phillips screwdriver Figure 7 5 2 2 Pull out the two sensors as shown in the figure 3...

Страница 125: ...lever sensor 1 Back off the 2 screws a using a medium Phillips screwdriver Figure 7 6 2 2 Pull out the upper and lower sensors 3 Unplug the two connectors indicated in the figure It is also necessary...

Страница 126: ...and unplug the mains lead from the wall outlet 1 Using a 4mm hexagonal wrench back off the six screws a remembering to replace the shorter screws as indicated by the arrows in the figure Move the lev...

Страница 127: ...edium Phillips screwdriver 2 Back off the screw b using a medium Phillips screwdriver 3 Remove the rubberized guard c During reassembly lock down or back off the screw b to adjust the position of the...

Страница 128: ...ver 7 Remove the grey guard Move the levers during removal of the guards in order to find the best position for disassembly Figure 7 7 6 8 Back off the screws h and i indicated in the figure using a m...

Страница 129: ...a lifting it up 1 and toward the footboard 2 as indicated by arrows 2 Remove the guard a Figure 7 7 8 3 Back off the 2 screws b using a medium Phillips screwdriver Figure 7 7 9 4 Back off the 2 screw...

Страница 130: ...driver 2 Remove the guard b Figure 7 7 11 3 Remove the protective polyethylene foam pad c 4 Back off the screw 5 using a 6mm hexagonal wrench and remove the washer 4 5 Remove the swivel connector from...

Страница 131: ...r 1 can be up against the lever pin or up against the washer 3 during the reassembly observe the original position The spacer 2 should be re inserted with its raised side toward the bearing of the swi...

Страница 132: ...indicated by arrows 2 Remove the guard a Figure 7 8 2 3 Back off the 6 screws b using a 10mm hexagonal wrench clamping the lock nut on the opposite side with a 19mm wrench During reassembly re insert...

Страница 133: ...age 7 33 7 8 2 DISASSEMBLING FRONT FOOTBOARD Figure 7 8 4 3 Back off the 4 screws a with a medium Phillips screwdriver 1 Remove the front footboard and the two angular guards To reassemble the front f...

Страница 134: ...ith a medium Phillips screwdriver 2 Back off the screw b with a small Phillips screwdriver 3 Remove the guard c 4 Back off the 6 nuts d and lift up the support e of the guard f CAUTION During reassemb...

Страница 135: ...the procedure described in paragraph 7 7 4 Swivel belt connector guard 1 Back off the 2 screws c using a medium Phillips screwdriver 2 Remove the 2 guards a and b Figure 7 9 2 CAUTION During the re as...

Страница 136: ...h CAUTION During reassembly apply a drop of Loctite thread compound and lock down the screw d using a torque wrench setting of 37 Nm Figure 7 9 4 4 Remove the footboard lever To reassemble the footboa...

Страница 137: ...and 7 7 2 Disassembling the side guards 1 Back off the 2 screws a using a medium Phillips screwdriver 2 Lift up the guard b Figure 7 9 6 3 On the lever to be removed unplug the connector of the cable...

Страница 138: ...ting rod f Figure 7 9 9 CAUTION During reassembly follow the sequence indicated in the figure taking care to re insert the spacers f into their seats on either side of the lever Figure 7 9 10 7 Back o...

Страница 139: ...N During reassembly re insert the pin g so that the ring indicated in the figure is fully up against the frame At this point it is possible to remove the levers as shown in the figure below Figure 7 9...

Страница 140: ...chine and unplug the mains lead from the wall outlet 2 Back off the 2 screws a using a medium Phillips screwdriver 3 Remove the upper and lower guards Figure 7 10 2 4 Disconnect the Hand Sensor cables...

Страница 141: ...ub screws c from the handlebar to be removed using a 5mm hexagonal wrench Figure 7 11 2 2 Unplug the connector indicated in the figure 3 Remove the cable tie and carefully remove the cable from its se...

Страница 142: ...lace the Hand Sensor cable Carry out the procedure described in paragraph 7 6 Disassembling the hand sensors moving levers 5 Pull out the spacer e from the lever d using small pliers 6 Remove the cabl...

Страница 143: ...k off the 2 bolts a a using an 8mm wrench 2 Unplug the 3 connectors indicated in the figure Figure 7 12 2 3 Back off the screw shown in the figure using a medium Philips screwdriver and unplug the fou...

Страница 144: ...sassembling the bottom centre guard 1 Unplug the 2 Fastons indicated in the figure Figure 7 13 2 2 Back off the 2 screws a using a 5mm hexagonal wrench 3 Remove the electromagnet and replace it if nec...

Страница 145: ...NG THE LOWER TRANSMISSION FLYWHEEL DRIVEN PULLEY PRIMARY UNIT Figure 7 14 1 Carry out the procedure described in paragraph 7 7 1 Disassembling the centre guard At this point it is possible to disassem...

Страница 146: ...haft and remove the wrench a Figure 7 14 3 4 Back off the 4 bolts x using a 6mm hexagonal wrench and holding the nut on the opposite side in place with a 13mm hexagonal wrench 5 Slacken the belt tensi...

Страница 147: ...renches one inside the plate on the shaft notch and the other on the outside as shown in the figure 11 Remove the flywheel Figure 7 14 7 To remove the copper disk place the flywheel on a work bench 12...

Страница 148: ...igure 7 14 3 CAUTION During reassembly to re insert the screw into the hole marked previously use a 13mm wrench in the shaft notch indicated in the figure to exert leverage Figure 7 14 9 3 Back off th...

Страница 149: ...e belts as shown in the figure at left Figure 7 14 12 2 Unscrew the swivel connector a using a 6mm hexagonal wrench and holding the nut on the opposite side in place with a 17mm hexagonal wrench CAUTI...

Страница 150: ...holding the nuts on the opposite side in place with a 17mm wrench CAUTION In case of the support bearing is made of plastic and not iron like in the picture during reassembly lock down the screws c u...

Страница 151: ...R TRANSMISSION FLYWHEEL COGGED BELT MAGNETIC BRAKE Figure 7 15 1 Carry out the procedure described in paragraph 7 7 1 Disassembling the centre guard The procedure below describes removal of the follow...

Страница 152: ...shown in the figure at left using a 6mm hexagonal wrench and a 10mm socket wrench Figure 7 15 3 2 Back off the 2 screws c using a 4mm wrench as shown in the figure 3 Back off the screw d using a 6mm h...

Страница 153: ...g a marker pen for use as reference during reassembly 8 Back off the screw e using a 4mm hexagonal wrench and the nut f using a 17mm wrench and remove the internal and external washer Figure 7 15 7 9...

Страница 154: ...etic brake C from the slots on the user side Pull the right lever as far back as possible to facilitate this operation CAUTION Adjust the tension as described in paragraph 8 1 Belt tension To reassemb...

Страница 155: ...n the figure Figure 7 16 2 2 Cut the 2 cable ties a and remove the 2 half guards b and c that prevent twisting of the belt 3 Unscrew the swivel connector d using a 6mm hexagonal wrench and holding the...

Страница 156: ...e again the Loctite WARNING Put on grease the ends of the terminals with grease Krytox GPL 205 as described in paragraph 8 5 Grease on long and short belts Figure 7 16 5 5 Back off the ring g and unsc...

Страница 157: ...aluminium pulley coincides with the fixed magnet on the frame as shown in the figure 3 Unscrew the magnet c using a 6mm wrench as shown in the figure 4 Pull the magnet out through the hole in the pul...

Страница 158: ...ring a and completely unscrew the belt end piece b WARNING Put on grease the ends of the terminals with grease Krytox GPL 205 as described in paragraph 8 5 Grease on long and short belts Two differen...

Страница 159: ...O Excite Service maintenance manual rev 4 2 Page 7 59 WARNING Do NOT remove the pin from the frame before securing the lever otherwise it will drop to the floor Figure 7 16 11 Continued on following p...

Страница 160: ...Place the eccentrics with the engraving downwards and toward the front of the machines taking care to keep the sides perpendicular to the floor as shown in the figure on the left and adjust as describ...

Страница 161: ...crew g reassembly is advisable to clean the threads from the residues of Loctite using a M10 screw tap 6 Remove the belt end piece h from the cam and remove the long belt To reassemble the components...

Страница 162: ...SASSEMBLING Figure 7 17 1 Carry out the procedure described in paragraph 7 16 Disassembling the belts and magnet 1 Back off the 2 screws 1 and 8 with a 17mm hexagonal wrench one in the reverse sense o...

Страница 163: ...sassembling the bottom centre guard 2 Back off the 2 screws a using a medium Phillips screwdriver and remove the 2 washers b 3 Remove the speed sensor c disconnecting the cables To reassemble the spee...

Страница 164: ...r remove the shock absorber X 2 Remove the yellow rubber shock absorber X pulling slightly Figure 7 19 2 3 Back off the screw b using a 6mm Hexagonal wrench locking the nut on the opposite side using...

Страница 165: ...he centre guard and the 7 7 3 Disassembling the bottom centre guard 1 Disconnect the faston highlight in the figure at the side 2 Back off the 2 screws a using a 6mm Hexagonal wrench locking the oppos...

Страница 166: ...7 21 1 Carry out the procedure decrypted at the paragraph 7 20 Disassembling the battery 1 Disconnect the faston highlight in the figure Figure 7 21 2 Loosen the belt carrying out the operation at the...

Страница 167: ...t is going down and then remove it Figure 7 21 4 Place the group on a work bench or on a stable plane 6 Back off the screw e using a 5mm Hexagonal wrench 7 Remove the 2 grub screws f using a 2mm Hexag...

Страница 168: ...l shaft pressing on the left side in the direction of the arrows as shown in the figure at the side Figure 7 21 6 9 Back off the 3 screws g using a 3mm Hexagonal wrench 10 Remove the vibration dumping...

Страница 169: ...n disassembling Figure 7 21 9 15 Now it is possible to remove the stator n Figure 7 21 10 To remove the copper disk 13 Back off the 6 screws o using a 4mm Hexagonal wrench and remove the copper disk p...

Страница 170: ...VARIO Excite Service maintenance manual rev 4 2 Page 7 70 Page intentionally left blank...

Страница 171: ...ure 8 1 1 CAUTION BELT 1 the correct tension is 173Hz 10Hz for a new belt and 140Hz 10Hz for a used belt BELT 2 the correct tension is 270Hz 10Hz for a new belt and 210Hz 10Hz for a used belt Figure 8...

Страница 172: ...ttom dead centre stand on the pedal of the side being adjusted wait for the copper disk of the electromagnetic brake to stop and get off the pedal 2 Back off or lock down the adjusting pin a to align...

Страница 173: ...Swivel belt connector guard You can identify the pulley X from the two slots Y prepared to adjust the belt as described below Figure 8 3 2 1 Rotate the pulley z as indicated by the yellow arrows up t...

Страница 174: ...istance A of Figure 8 3 5 between the upper surface of the frame tube and the lower surface of the swivel connector is 1000mm 1mm 39 4 5 Lock down the ring b again Figure 8 3 4 To adjust the belt on t...

Страница 175: ...e distance A is 1000mm 1mm Otherwise proceeds with the adjustment on this side as indicated in Figure 8 3 4 ATTENTION Perform the exercise and check that the movement is symmetrical If the movement fe...

Страница 176: ...point 1 Stand on the pedal on the side being adjusted and wait until it reaches its bottom dead centre and the copper disk of the electromagnetic brake has stopped and then get off the pedal 2 Align...

Страница 177: ...e distance A is 1000mm 1mm Otherwise proceeds with the adjustment on this side as indicated in Figure 8 3 4 ATTENTION Perform the exercise and check that the movement is symmetrical If the movement fe...

Страница 178: ...2 screws a using a 5mm hexagonal wrench and shift the brake winding sideways until it is centred relevant to the copper disk using a 1mm thickness gauge 2 Lock the screws a back down CAUTION To correc...

Страница 179: ...Figure 8 5 3 For EACH ends A and B of the belts 2 Put some grease Krytox GPL 205 on all the 4 sides of the belt indicated by yellow arrows in the area where it is connected to the terminal as shown at...

Страница 180: ...be corrected by turning the adjusting foot Figure 8 6 1 The machine is levelled by adjusting the two rear feet and the central foot 1 Back off the lock nuts b and screw down or unscrew the two feet a...

Страница 181: ...e procedure type in the password 2406 and press ENTER to confirm To enter the password increase or decrease the displayed value using the and keys or use the GOAL keys to scroll through and modify the...

Страница 182: ...MENT It is possible to choose between EUROPEAN units kilograms kg and ceilometers km or IMPERIAL units Pounds lb and Miles mi To change the selection when the display shows the current setting UNITS x...

Страница 183: ...shows the currently selected maximum time COOLDOWN TIME xxx Press the ENTER key to change the value The current parameter value starts to blink on the display use the and keys to increase or decrease...

Страница 184: ...to 999 minutes To change the setting when the display shows the current duration DEFAULT DURATION MIN xxx Press the ENTER key to change the parameter The current parameter value starts to blink on th...

Страница 185: ...gh and modify the individual digits The default value of this parameter is 10 9 1 11 ENABLE TGS It is possible to enable or disable the use of the TGS reader To change the selection when the display s...

Страница 186: ...ssage is displayed when the machine is in the standby state To change the selection when the display shows the current setting CUSTOM MESS xxx Press the GOAL number keys to select the desired option o...

Страница 187: ...n To select the function when the display shows FORMAT P P Press ENTER to confirm At the end of the formatting procedure hold down the CLEAR key for a few seconds to exit The CLEAR key can be pressed...

Страница 188: ...R to confirm At this point the machine display begins showing the current configuration structured as in the diagram below USER MENU 700LED Language Pause time MAX time Distance TGS Keys HR Edit Messa...

Страница 189: ...M EXCERCISE TIME It is possible to set a maximum duration for the exercise in minutes with a value ranging from 1 to 9999 To change the setting when the display shows the current maximum exercise time...

Страница 190: ...t value of this parameter is 60 If you are exercising with a TGS key the cooldown will be stopped if you extract the key 9 2 6 ENABLE TGS It is possible to enable or disable the use of the TGS reader...

Страница 191: ...CUSTOM MESS YES default NO 9 2 10 EDIT CUSTOM MESSAGES It is possible to modify the custom messages press ENTER to invoke a submenu which displays the first custom message then use the effort level ke...

Страница 192: ...shows DEFAULT CONFIG Press ENTER to confirm the operation use the or effort level keys to move to the next or preceding parameter If the ENTER key is pressed the LED matrix will show CONFIRM press ENT...

Страница 193: ...point there are two options available Tech Config Troubleshooting Press numeric key to access the menu for configuring technical parameters the machine display will begin showing the current configur...

Страница 194: ...s the or effort level keys to display the next or the preceding item To modify a parameter value it is necessary to press the ENTER key when the current parameter value starts to blink press the CLEAR...

Страница 195: ...tion also includes the 3 sub functions described below 9 3 3 1 Read from low kit To read the parameter values from the low kit memory and view them on the display scroll using the keys until the displ...

Страница 196: ...ers Id Par Units Name Description LED powered Self powered 1 decimal Rt Transmission Ratio 140 140 2 Rvel Speed ratio 1 1 3 mA Im Minimum braking 0 0 4 W Pmc Constant maximum power 200 200 5 in cent K...

Страница 197: ...TING DATA Life Kit H Life Brake WRITE TO LOW KIT READ FROM LOW KIT Life Kit L Tot Km KJ In addition to the machine usage data this function also includes the 2 sub functions described below 9 3 4 1 Re...

Страница 198: ...ge on Display Description Life Brake Minutes x 10 of operation of the Brake Detected by the Low Kit Life Kit High Minutes x 10 of operation of the High Kit Detected by the High Kit Life Kit Low Minute...

Страница 199: ...3 sub functions described below 9 3 5 1 Read from low kit To read the errors stored in low kit memory and view them on the display scroll using the keys until the display shows READ FROM LOW KIT pres...

Страница 200: ...iew Errors For every error generated by the machine the error history log records the information in the table below Counter Error code Current when the error occurred Distance in km when the error oc...

Страница 201: ...level by pressing CLEAR for a few seconds This function does not alter the language and the TV standard setting 9 3 7 LOW KIT MENU This function directly accesses the firmware of the brake board To a...

Страница 202: ...age that identifies the SW version will appear 9 3 9 BOOT VERSION This function displays the BOOT version To do this when the display shows BOOT VERSION press ENTER to display the message which identi...

Страница 203: ...n in that sequence in Stand By as shown in the figure below A new display will appear from which you can gain access to the various configuration menus by entering the password on the number keyboard...

Страница 204: ...een in that sequence in Stand By as shown in the figure below A new display will appear from which you can gain access to the various configuration menus by entering the password on the number keyboar...

Страница 205: ...ed 1 decimal Rt Transmission Ratio 140 2 Rvel Speed ratio 1 3 mA Im Minimum braking 0 4 W Pmc Constant maximum power 200 5 in cents Km Power factor correction constant torque 100 6 0 1N Ca User fricti...

Страница 206: ...VARIO Excite Service maintenance manual rev 4 2 Page 9 26 Page intentionally left blank...

Страница 207: ...in that sequence when the equipment is in Stand By as shown in the figure below A new display will appear from which you can gain access to the various configuration menus by entering the password on...

Страница 208: ...VARIO Excite Service maintenance manual rev 4 2 Page 10 2 Page intentionally left blank...

Страница 209: ...of the device in compliance with medical regulations 60601 1 and 60601 1 2 Electrical testing of each device manufactured according to the provisions of the aforementioned standards Training of techn...

Страница 210: ...VARIO Excite Service maintenance manual rev 4 2 Page 11 2 First of all check the resistance on the tester probes is approximately 0...

Страница 211: ...NG THE ASSEMBLY OF THE GUARDS Check the assembly of the machine guards making sure that They are all in place and correctly secured so that no parts of the machine are left exposed that may cause inju...

Страница 212: ...in the table below Code Component R0006618XX Brake Board 0WR00496XX Solenoid assembly W0003767XX Display Board 700 W0003778XX Display Board 500 0WQ00060XX C Safe Board 0WR00633XX Cardio Receiver HR HS...

Страница 213: ...intenance operation The ORDINARY maintenance operations can be performed by the club manager They do not require any kind of technical knowledge they only consist of simple external cleaning for the p...

Страница 214: ...off the machine by placing the switch in position 0 OFF 2 Unplug the mains lead from the wall outlet ATTENTION when carrying out these operations be careful not to damage the cables 3 Move the machin...

Страница 215: ...oes not receive any signal 12 2 4 CHECKING THE STATE OF WEAR OF THE PEDAL LEVER BELT 1 Check the state of wear of the pedal lever belt inspecting their entire length and If any anomalies are found cal...

Страница 216: ...heck VISIO Touch Screen calibration 12 2 10 CHECKING THE WIRING AND CONNECTIONS 1 Open all the machine guards 2 Check the condition of all the cables External conditions Possible rusting of the connec...

Страница 217: ...User 2406 VisioWEB 2404 Configurazione IP TV IP TV configuration VISIO 2405 Configurazione IP Radio IP Radio configuration VISIO 2406 Configurazione Utente letture Serial Number User Configuration Se...

Страница 218: ...wdriver Big Phillips screwdriver 13mm wrench 17mm wrench 19mm wrench 3mm Hexagonal wrench 4mm Hexagonal wrench 5mm Hexagonal wrench 6mm Hexagonal wrench 8mm Hexagonal wrench 10mm Hexagonal wrench 25mm...

Страница 219: ......

Страница 220: ...0SM00619AA UK TECHNOGYM S p A Via Calcinaro 2861 47521 Cesena FC ITALIA Tel 39 0547 56047 Fax 39 0547 650150 e mail service technogym com...

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