ENGINE
3-59
Position the piston ring gaps as shown. Before inserting the
piston into its cylinder, check that the gaps are properly posi-
tioned.
A
Exhaust side
B
Intake side
3
2nd ring and lower side rail
4
Upper side rail
5
1st ring and spacer
PISTON AND CYLINDER
Install the piston and cylinder in the reverse order of removal.
NOTE:
Install the piston with the punch mark on the piston head facing
toward the exhaust side.
Apply molybdenum oil solution onto the piston pin.
Apply molybdenum oil solution to the small end of the conrod.
Place a clean rag over the cylinder base to prevent the piston
pin circlip from dropping into the crankcase, and then fit the
piston pin circlip with long-nose pliers.
Use a new piston pin circlip to prevent circlip failure
with a bent one.
Apply engine oil to the sliding surface of the piston and big
end of the conrod.
First, install a spacer
1
into the oil ring groove, and then
install the two side rails
2
. The spacer and side rails do not
have a designated top and bottom. They can be installed in
any position.
When installing the spacer, be careful not to allow its
two ends to overlap in the groove.
È
INCORRECT
É
CORRECT
Содержание drz 400E
Страница 1: ...DR Z400 E 9 9 5 0 0 4 3 0 2 2 0 1 E...
Страница 39: ...PERIODIC MAINTENANCE 2 25 D 0 2 U 1 3 A B C 7 6 4 5 8 9 B D L U K C B E P T R M F N P J H I G O G Q T S...
Страница 49: ...ENGINE 3 7 Remove the engine from the frame...
Страница 83: ...ENGINE 3 41 1 Countershaft 2 Driveshaft 2 1 A...
Страница 135: ...6 4 CHASSIS Left Right Left Right Left Right Spacer Clearance...
Страница 157: ...6 26 CHASSIS Left Right Except E 03 28 Spacer Left Right Right Left Clearance...
Страница 236: ...8 12 SERVICING INFORMATION WIRE HARNESS CABLE AND HOSE ROUTING WIRE ROUTING...
Страница 239: ...SERVICING INFORMATION 8 15 FUEL HOSE AND FUEL TANK MOUNTING...
Страница 242: ...8 18 SERVICING INFORMATION FRONT BRAKE HOSE ROUTING REAR BRAKE HOSE ROUTING...
Страница 333: ...Prepared by 3rd Ed February 2002 1st Ed December 1999 Part No 99500 43022 01E Printed in Japan 336...
Страница 334: ...Printed in Japan Y K1 K2 TK...