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Index

186

Verti-Mix 951-1651, Verti-Mix 951-L, 1251-L, Verti-Mix 1501 D-3101 D 05.16

Index

Alterations on the machine ........................... 34

Auxiliary materials ......................................... 35

Axles

Basic safety instructions ............................ 41

Ball-type coupling ......................................... 67

Basic safety instructions

Axles .......................................................... 41

Brake system ............................................ 40

Compressed-air brake system .................. 41

Electrical system ....................................... 39

Fodder mixing wagon ................................ 42

Hitched machines ...................................... 40

Hitching and unhitching ............................. 36

Hydraulic brake system ............................. 41

Hydraulic system ....................................... 38

Propeller shaft operation ........................... 39

Safety and accident prevention instructions

............................................................... 35

Service and maintenance .......................... 43

Transport of machine ................................ 37

Tyres ......................................................... 42

Use of machine ......................................... 37

Blockages

Elimination ....................................... 112, 114

Bolt-type coupling ......................................... 66

Bowden cable control set.............................. 95

Bowden cable control unit

Replace Bowden cable ........................... 146

Brake system .......................................... 29, 76

Basic safety instructions ............................ 40

Brake pressure regulator ........................... 81

Check brake linings ................................. 159

Check/Clean in-line filters of compressed-air

brake system ....................................... 152

Connect brake and feed line ..................... 82

Connect hydraulic brake system ......... 78, 85

Disconnect brake and feed line ................. 83

Disconnect hydraulic brake system .... 79, 85

Drain compressed-air reservoir ............... 154

Dual-line compressed-air brake system .... 81

Hydraulic service brake ............................. 77

Hydraulic service brake system ................ 84

Lubricate brake shaft bearing ................. 157

Lubricate standard slack adjuster ........... 158

Maintenance ............................................ 152

Manoeuvring .............................................. 84

Parking brake ............................................ 85

Set compressed-air brake system ........... 153

Set hydraulic brake system ..................... 155

C-conveyor

Check ...................................................... 144

Clean ....................................................... 145

Tighten/Adjust .......................................... 144

Change intervals of operating media .......... 128

Chassis

Lubrication and maintenance plan .......... 155

Maintenance ............................................ 152

Check clearance of wheel hub bearing ....... 159

Check machine for proper functioning .......... 74

Circuit diagrams .......................................... 166

Cleaning ...................................................... 126

By means of pressure washer/steam blaster

............................................................. 126

Combination options of coupling devices and

drawgears .................................................. 59

Commissioning.............................................. 56

Compressed-air brake system

Basic safety instructions ............................ 41

Connect and disconnect

Connect brake and feed line ..................... 82

Connect hydraulic brake system ......... 78, 85

Connect hydraulic hose pipes ................... 75

Disconnect brake and feed line ................. 83

Disconnect hydraulic brake system ..... 79, 85

Disconnect hydraulic hose pipes ............... 76

Container attachment .................................... 88

Control

Mount control set ....................................... 91

Control devices ............................................. 29

Control dial .................................................... 90

Control set

Holder ........................................................ 92

Conveyor

Maintenance ............................................ 142

Conveyor extension

Stop-cock ................................................. 121

Correct use .................................................... 31

Counter-cutters ........................................... 110

Couple and uncouple

Calculate D

value ..................................... 60

Содержание Verti-Mix 1251-L

Страница 1: ...Translation of the Original Operating Instructions Fodder mixing wagon Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 65200921 0 000 05 16...

Страница 2: ...EC 2006 05 17 EC machinery directive 2006 42 EC 2014 30 EU 2014 02 26 Electromagnetic compatibility Directive 2014 30 EU of the European Parliament and the Council dated 26 February 2014 for harmonis...

Страница 3: ...e B Strautmann S hne GmbH u Co KG Bielefelder Stra e 53 D 49196 Bad Laer Phone 49 0 5424 802 30 Fax 49 0 5424 802 64 E mail parts strautmann com Spare parts catalogue online www strautmann elise de Pl...

Страница 4: ...rt up in case of doubt the details and information contained in such sub supplier documentation shall prevail In particular observe the safety instructions thus being able to fully benefit from the ad...

Страница 5: ...2 Tyre pressure 24 2 6 3 Verti Mix Double 24 2 6 3 1 Dimensions of wagon 25 2 6 3 2 Tyre pressure 27 2 7 Required tractor equipment 28 2 8 Drawbar 30 3 Safety instructions 31 3 1 Correct use 31 3 2 S...

Страница 6: ...hitch hook and drawbar lug hitch ring 67 5 4 3 3 Draw pin Piton Fix and drawbar lug hitch ring 67 5 4 3 4 Ball type coupling and shell 67 5 5 Propeller shaft 68 5 5 1 Adjust length of propeller shaft...

Страница 7: ...mixing wagon 107 7 1 1 Recommended filling order 109 7 2 Mix fodder components 110 7 2 1 Counter cutters 110 7 3 Fodder discharge 111 7 3 1 Eliminate blockages 112 7 4 Working with the straw blower 1...

Страница 8: ...9 9 15 2 1 Marking and period of use of hydraulic hose pipes 149 9 15 2 2 Maintenance intervals 149 9 15 2 3 Inspection criteria for hydraulic hose pipes 150 9 15 2 4 Installation and removal of hydra...

Страница 9: ...0 12 1 2 2 With straw blower 172 12 2 Electronic system 174 12 2 1 E control set 174 12 2 1 1 3 function control set 174 12 2 1 2 4 function control set 176 12 2 1 3 7 function control set 178 12 2 1...

Страница 10: ...ting instructions Any directional data in these operating instructions refer to the direction of motion 1 4 Applied modes of specification Instructions and responses Activities which have to be carrie...

Страница 11: ...he operator e g by pressing An operating element may be an adjusting lever a key button rotary switch key etc 1 6 Activity related safety instructions and important information Activity related safety...

Страница 12: ...revented Non observance of the safety instructions marked by CAUTION may cause light or moderate bodily injury or material damage 1 6 2 Important information Important information provides details for...

Страница 13: ...arked in these operating instructions and are available at extra cost 2 1 General overview of machine Fig 1 1 Drawbar 2 Propeller shaft 3 Propeller shaft holder 4 Ladder platform 5 Supporting leg 6 Co...

Страница 14: ...nd protective devices WARNING Risk to people of being crushed drawn in and becoming entangled due to unprotected powered driving elements during machine operation Start the machine only with the prote...

Страница 15: ...ler shaft 3 Protective sleeve for drive shaft 4 Hose holder for supply lines 5 Ladder platform 6 Protective device for crossover conveyor at the left hand and right hand front 7 Protective device for...

Страница 16: ...ompressed air brake brake line yellow only available with optional extra equipment 8 Hydraulic connector for hydraulic brake with hydraulic clutch according to ISO 5676 only with available optional ex...

Страница 17: ...r made unrecognizable 1 Type plate with CE symbol 2 Vehicle identification number machine ID number embossed into the frame Fig 7 Information on the type plate 1 Manufacturer 2 CE symbol 3 Vehicle Mac...

Страница 18: ...rake kg 6000 7800 10000 10000 Overrun brake kg 6000 7000 Dual line service brake system kg 6000 7800 10000 10000 Admissible tongue load Hydraulic service brake Dual line service brake system kg 1000 1...

Страница 19: ...15 0 16 5 Extension height m 0 18 0 36 0 18 0 36 0 18 0 18 0 36 lighting system electro hydraulic control set P t o speed min 1 540 Sound pressure level dB A 84 Actually usable mixing capacity mixing...

Страница 20: ...Product description 20 Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 2 6 1 1 Dimensions of wagon Fig 9...

Страница 21: ...66 2 59 2 77 2 95 F with 250 70 15 5 18 PR Reduction of load capacity m 2 32 2 5 2 68 2 61 2 79 kg 8500 F with 400 60 15 5 14 PR m 2 43 2 61 2 79 F with 400 60 15 5 18 PR Reduction of load capacity m...

Страница 22: ...18 0 36 Gross vehicle weight rating when equipped with Hydraulic service brake kg 7760 8700 Admissible axle load when equipped with Hydraulic service brake kg 5260 6200 Admissible tongue load kg 2500...

Страница 23: ...ith side discharge on both sides m 2 36 2 48 Height incl tyres C with 250 70 15 5 18 PR m 2 10 2 28 2 46 2 39 2 57 2 75 C with 400 60 15 5 18 PR m 2 16 2 34 2 52 2 45 2 63 2 81 C with 30 x 11 5 14 5 m...

Страница 24: ...800 11800 Tandem axle kg 12800 17800 18000 Admissible axle load when equipped with Single axle kg 10000 10000 10000 Tandem axle kg 11000 16000 16000 Admissible tongue load kg 1800 1800 1800 2000 Empty...

Страница 25: ...D P t o speed min 1 540 Sound pressure level dB A 85 Actually usable mixing capacity mixing augers having been deducted from the capacity Tab 7 Figures technical data and weights may change due to te...

Страница 26: ...ischarge m 2 06 2 26 2 38 2 52 E with side discharge on both sides m 2 16 2 36 2 48 2 62 Height incl tyres single axle F with 8 15 15 14 PR double Middle axle position m m 2 30 2 28 2 48 2 46 2 66 2 6...

Страница 27: ...1720 m 2 56 2 74 2 92 2 84 3 02 3 20 3 21 3 39 3 57 Increase of load capacity kg 12800 17800 G Track m 1 52 1 52 1 74 1 94 H Outside wheel width incl standard tyres m 2 03 2 03 2 03 J Container lengt...

Страница 28: ...ity of the hydraulic oils before connecting the machine to the hydraulic system of your tractor For details about checking the compatibility of the hydraulic oils contact your agricultural machinery d...

Страница 29: ...ure less return line max back pressure in return line 5 bar Conveyor extension 1 double acting control device extend and retract Tab 10 Operation via Bowden cable or electro hydraulic E control Option...

Страница 30: ...51 Top linkage with flanged and cranked drawbar lug 40 mm Top linkage with coupling head type 80 Bottom linkage with coupling head type 80 Bottom linkage with flanged drawbar lug type 3394 and fixed s...

Страница 31: ...herwise than by means of a tractor equipped with a front loader a yard or wheeled loader a telescopic loader the provided feeding aids such as mineral feed funnel etc directly from the pipe or conveyi...

Страница 32: ...1 User s obligation The user is obliged to observe the general national occupational safety accident prevention and environmental protection rules to exclusively have staff operating the machine who...

Страница 33: ...uthorised workshops have qualified staff and adequate means tools lifting and supporting equipment at their disposal to carry out this work properly This applies to any work which is not mentioned in...

Страница 34: ...es Only operate the machine when all safety and protective devices are properly fixed and in fully operable condition Defective or removed safety and protective devices might cause dangerous situation...

Страница 35: ...reasons improper use of the machine improper assembly commissioning operation and maintenance of the machine operation of the machine the safety devices being defective or the safety and protective de...

Страница 36: ...o exceed the following values when hitching the machine to the front and or rear of a tractor the gross vehicle weight rating of the tractor the admissible axle loads of the tractor the admissible ton...

Страница 37: ...espective national road traffic regulations when carrying out transport journeys on public roads Before carrying out transport journeys check the supply lines for proper connection the lighting system...

Страница 38: ...ng and sliding operations The respective movement must automatically stop as soon as the respective operating element is released This shall not apply to continuous movements of devices automatically...

Страница 39: ...EMC directive as amended from time to time and bear the CE symbol Never fit the machine with additional work lights without authorisation The manufacturer will not assume any liability or warranty for...

Страница 40: ...ainst accidental starting and rolling before carrying out any maintenance cleaning lubrication or setup work on machines powered by propeller shafts or before hitching unhitching them Place the uncoup...

Страница 41: ...e tractor with the hitched machine moving when the pressure gauge on the tractor indicates 5 0 bar Drain the air reservoir every day Cover the tractor s hose couplings before carrying out journeys wit...

Страница 42: ...equipped with a front loader or by means of a wheeled loader People are not allowed above the fodder mixing wagon e g to fill the mixing container manually from a silo or a hayloft People who are sta...

Страница 43: ...d nuts for tightness Retighten loosened screws and nuts Check unscrewed joints for tightness After finishing maintenance work check the safety and protective devices for proper functioning Use appropr...

Страница 44: ...instruction s how to avoid the risk e g This risk may cause most serious injuries involving loss of limbs the instruction s how to avoid the risk e g Never reach into the dangerous spot as long as th...

Страница 45: ...maintenance work on hydraulic hose pipes 87007126 Risk to any part of the body of being rolled over by the machine due to accidental rolling of the machine parked in unsecured condition This risk may...

Страница 46: ...ea between tractor and machine as long as the tractor engine is running and the tractor has not been secured against accidental rolling 87010279 Risk of cuts for fingers and hands due to work on sharp...

Страница 47: ...ith pacemakers and implanted defibrillators due to magnetic fields The magnetic fields of the powerful permanent magnets may interfere with the functioning of active electronic implants such as pacema...

Страница 48: ...ople keep sufficient safe distance to powered working tools Never open nor remove protective devices as long as the tractor engine the diesel engine is running 3 6 2 Instruction signs An instruction s...

Страница 49: ...s for transport of the machine 87007564 Read and observe the chapter Transport Journeys in the operating instructions before travelling on public roads 3 6 3 Placing of warning and instruction signs T...

Страница 50: ...0 Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 Placing of warning signs at the discharge outlets Side discharge Fig 16 Rear side discharge Fig 17 Rear centre discharge Fig 1...

Страница 51: ...L 1251 L Verti Mix 1501 D 3101 D 05 16 51 Side discharge with side discharge conveyor Fig 20 Crossover conveyor with conveyor extension Fig 21 Crossover conveyor Fig 22 With movable crossover conveyo...

Страница 52: ...fety instructions and warning signs may cause risk to people environment and machine such as risk to people due to non secured work areas failure of essential machine functions failure of specified me...

Страница 53: ...chine for loading and unloading only use a tractor which meets the performance requirements and can safely slow down the machine If the machine is equipped with a compressed air brake system you are o...

Страница 54: ...Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 4 1 Verti Mix Fig 26 X Z Lashing and anchorage points Y Application points for lifting device jack 4 2 Verti Mix L Fig 27 X Z Lashing and anchorage point...

Страница 55: ...Loading of machine Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 55 4 3 Verti Mix Double Fig 28 X Z Lashing and anchorage points Y Application points for lifting device jack...

Страница 56: ...d transport the machine Check the following adjustments when changing the tractor Length of propeller shaft Observe the information in the chapter Adjust length of propeller shaft to tractor page 69 S...

Страница 57: ...gross vehicle weight rating of more than 3 t requires an operating licence for travelling on public roads with a gross vehicle weight rating of more than 3 t does not require an operating licence for...

Страница 58: ...ross vehicle weight rating of the tractor the admissible axle loads of the tractor the admissible tongue load towing capacity at the coupling device of the tractor These details are registered on the...

Страница 59: ...be exceeded that the admissible load bearing capacities of the tyres mounted on the tractor are not exceeded 5 2 2 1 Combination options of coupling devices and drawgears The following table shows adm...

Страница 60: ...C value The actual calculated DC value for the combination must be less than or equal to the specified DC value of the coupling device of your tractor and the drawgear of the rigid drawbar trailer If...

Страница 61: ...acity The lowest DC value of your tractor s coupling device or of the drawgear of your rigid drawbar trailer determines the admissible towing capacity C of your tractor In case of rigid drawbar traile...

Страница 62: ...idental contact with powered unsecured working tools and lifted unsecured machine parts when carrying out work on the machine Therefore the following measures are imperative before carrying out any wo...

Страница 63: ...he mounting height of the drawbar Secure the machine against rolling before adjusting the mounting height of the drawbar WARNING Risk of crushing and impact for people if the chassis accidentally lowe...

Страница 64: ...to people standing between tractor and machine while the machine is being hitched Make sure that people leave the hazardous area between tractor and machine before approaching the machine Present hel...

Страница 65: ...ng 1 Secure the machine against rolling 2 Make sure that people leave the hazardous area between tractor and machine before approaching the machine 3 Reverse tractor and approach the machine 4 Secure...

Страница 66: ...wbar by means of the supporting leg until the ball head engages in the shell 5 Lock and secure the holding down device at the bearing block 6 Release the parking brake of the machine 7 Lift the suppor...

Страница 67: ...ing Observe the information in the chapter Secure tractor and machine against accidental starting and rolling 3 Remove the holding down device cross bolt above the draw pin 4 Lower the supporting leg...

Страница 68: ...propeller shaft parts within the power transmission area between the tractor and the powered machine Only carry out work with the drive unit between tractor and powered machine completely protected T...

Страница 69: ...an authorized workshop and adjusted if necessary before coupling the propeller shaft to your tractor for the first time This will prevent propeller shaft compression or insufficient transverse contac...

Страница 70: ...he tractor and the machine s p t o shaft before coupling the propeller shaft 5 5 2 Couple propeller shaft to the tractor 1 Clean and lubricate the p t o shaft stub on the tractor 2 Start the tractor e...

Страница 71: ...haft off the p t o shaft of the tractor 4 Place the propeller shaft onto the respective holder 1 Fig 33 5 6 Supporting leg WARNING Risk to people of crushing fingers and hands when lifting the support...

Страница 72: ...he other hand to unlock and remove the locking bolt Fig 34 4 5 Lift the telescopic quick adjustment of the supporting leg as far as it will go 6 Secure the supporting leg in the lifted transport posit...

Страница 73: ...he supporting leg Keep sufficient safe distance to the supporting leg as long as parts are moving Make sure that people leave the hazardous area between tractor and machine before moving the hydraulic...

Страница 74: ...re starting work 1 Hitch the fodder mixing wagon to the tractor 2 Completely lubricate the fodder mixing wagon and the propeller shaft Observe the information in the chapter Lubrication of machine pag...

Страница 75: ...se pipes WARNING Risk of infection to people due to hydraulic oil squirting out under high pressure and entering the body Make sure that the hydraulic system on the tractor and on the machine has been...

Страница 76: ...uble acting control device 2 2 Return pipe to a depressurized return port if possible 5 8 2 Disconnect hydraulic hose pipes CAUTION Risk of burns due to contact with hot hydraulic hose pipe components...

Страница 77: ...aulic service brake The hydraulic service brake is connected to a single acting control device or to a double acting control device with open centre position of the tractor The operator must actuate t...

Страница 78: ...seat The connected hydraulic brake line must easily give way to any movements during cornering without any stress buckling or chafing must not chafe against external components Check the hydraulic br...

Страница 79: ...he automatic reverse function permits direct reversing of the machine as there will be no braking effect with the wheels running backwards Particularly beware when travelling on extreme uphill gradien...

Страница 80: ...within your reach The contact breaking cable fixed to the tractor must easily give way to any movements during cornering without any stress buckling or chafing must not chafe against external compone...

Страница 81: ...d air reservoir Fig 43 Observance of the maintenance intervals is indispensable for proper functioning of the dual line compressed air brake system Brake pressure regulator The brake pressure regulato...

Страница 82: ...ressure released by the trailer brake valve be limited will there be no run on pushes will it be possible to sensitively and gradually slow down the combination of tractor machine will the tractor mac...

Страница 83: ...of the service brake system to the current loading condition of the machine 9 Release the parking brake of the machine and or remove the chocks 5 9 3 2 Disconnect brake and feed line WARNING Risk of c...

Страница 84: ...hine 3 Swivel the hand lever at the brake pressure regulator to Release position The service brake is released and the machine can be manoeuvred 4 Manoeuvre the machine by means of the manoeuvring veh...

Страница 85: ...ing before carrying out transport journeys 1 Remove the hydraulic sleeve 1 from the machine s blanked off connecting piece 2 2 Couple the machine s hydraulic sleeve to the tractor s hydraulic plug of...

Страница 86: ...Additionally observe the information in the chapter Basic safety instructions page 35 when hitching and unhitching the machine Check the machine for visible defects during each hitching and unhitching...

Страница 87: ...not chafe against external components 1 Secure the machine against rolling Observe the information in the chapter Secure tractor and machine against accidental starting and rolling page 62 2 Always ch...

Страница 88: ...ng unhitching Observe the information in the chapter Operator s obligation page 32 4 Disconnect the electrical supply lines lighting system 5 Disconnect the hydraulic hose pipes Observe the informatio...

Страница 89: ...18 5 12 Set conveyor speed The conveyor speed for the crossover conveyor C conveyor discharge conveyor for side discharge is infinitely adjustable The set conveyor speed determines the lateral delive...

Страница 90: ...y starts to run in position 2 and approximately reaches its maximum drive speed in position 10 WARNING Risk of becoming entangled being drawn in and wound up by the running crossover conveyor side dis...

Страница 91: ...d speed max current 2 5 A 9 Finally turn the control dial and observe the conveyor to check the entire control range Adjust the control range as described in steps 5 8 if necessary With the control di...

Страница 92: ...is available A constant power supply of 12 V is required The 3 pole socket must be protected by a fuse of at least 25 A The feed line of the 3 pole socket must have a minimum cable cross section of 4...

Страница 93: ...e without connection to tractor Minimum charging time of battery 15 min 0 5 h 30 min 1 0 h 45 min 1 5 h 60 min 2 0 h If the required minimum charging time cannot be reached an additional power supply...

Страница 94: ...g bolt 2 in drilled hole 3 Maximum swivelling out of deflector plate 1 Locking bolt 2 in drilled hole 4 Minimum swivelling out of deflector plate 1 1 Remove the split pin 6 and the washer 5 2 Remove t...

Страница 95: ...se pipes for oil supply A double acting control device is required on the tractor for each function hydraulic component of the machine Each individual function of the machine is then actuated from the...

Страница 96: ...nts requiring continuous action for constant loads e g hydraulic motor of discharge conveyor The operating elements can be set to a maximum of 3 positions Function I Neutral position Function II 6 2 1...

Страница 97: ...yor front touch control swivel up to transport position neutral position action stops rear touch control swivel down to working position At the same time the conveyor extension is powered if a conveyo...

Страница 98: ...le lever 1 into the required position Beware of the fact that the Bowden cable lever 1 engages in the selected position at the notch after changing gear Fig 61 Extend and retract deflector plate Symbo...

Страница 99: ...DIN 9680 is equipped with several operating elements such as key buttons toggle switches and where applicable a control dial The operating elements are in touch control design key buttons in latch in...

Страница 100: ...I On Middle ON red control lamp lights up 0 Off latch in OFF red control lamp does not light up Open Close discharge door Symbol Position of key button Discharge door top touch control open neutral po...

Страница 101: ...N neutral position discharge conveyor OFF Position of key button Conveyor extension Discharge conveyor top touch control swivel up to transport position neutral position action stops bottom touch cont...

Страница 102: ...button Supporting leg top touch control lift to transport position neutral position action stops bottom touch control lower to support position Change mixing auger speed Symbol Position of key button...

Страница 103: ...Fig 63 Lock Unlock follow up steering Symbol Position of key button Steering axle top touch control unlock neutral position maintains setting bottom touch control lock Extend and retract deflector pl...

Страница 104: ...ON neutral position stops bottom touch control stops Switch straw blower on off Symbol Position of key button Straw blower top latch in design ON neutral position bottom latch in design OFF Straw blo...

Страница 105: ...rushed drawn in and becoming entangled due to unprotected powered driving elements during machine operation Start the machine only with the protective devices completely mounted It is not allowed to o...

Страница 106: ...cuts becoming entangled and being drawn in if people get into accidental touch with the powered mixing auger Never reach into the mixing container through an open discharge opening with the mixing aug...

Страница 107: ...eople are only allowed to fill the mixing container manually if they cannot accidentally fall into the mixing container People are not allowed on a level with or above the feed opening of the mixing c...

Страница 108: ...d the filling quantity for one mixing container filling cycle may vary Avoid overloading of the fodder mixing wagon when filling the mixing container In case of overload the individual fodder componen...

Страница 109: ...round or cuboid bales 1 Extend the counter cutters into the mixing container 2 Fill round or cuboid bales in at slow mixing auger driving speed 3 Increase the driving speed of the mixing auger after t...

Страница 110: ...utters project into the mixing container the larger the slowing down effect Extend the counter cutters into the mixing container only as far as to ensure that the fodder will not get entangled by pile...

Страница 111: ...g 67 7 3 Fodder discharge The discharge door must be completely opened when discharging very dry long and highly structured fodder The discharge door must be opened according to the desired discharge...

Страница 112: ...ossover conveyor before opening the discharge opening or switching the crossover conveyor on Keep animals away from the hazardous area The fodder discharge can be started after the mixing process has...

Страница 113: ...ardous area of the machine 1 Switch the p t o shaft off 2 Completely open the discharge door of the clogged discharge opening if necessary 3 Secure tractor and machine against accidental starting and...

Страница 114: ...r too low operating speed may cause blockages 1 Make sure that people and animals leave the hazardous area of the machine the straw blower 2 Set the switchgear to gear level II low driving speed of mi...

Страница 115: ...ng 8 Open the cover Fig 68 3 at the blower casing in order to remove e g stones from the blower casing 9 Screw the blow out pipe and the cover to the blower casing as illustrated in Fig 68 before swit...

Страница 116: ...of becoming entangled being drawn in and wound up due to the rotating fast bedding roller Keep people and animals away from the rotating fast bedding roller WARNING Risk of injury due to material bei...

Страница 117: ...ller 9 1 Close the dosage gate 9 2 Switch the p t o shaft off 9 3 Only switch the crossover conveyor off when the discharge of bedding substrate has been finished 9 4 Switch the fast bedding roller of...

Страница 118: ...ereinafter two different procedures for changing gear level by means of the switchgear are described Empty or slightly filled mixing container low amount of load of mixing auger 1 Switch the tractor s...

Страница 119: ...s Consider your personal abilities as well as the road cornering traffic visibility and weather conditions the driving characteristics of the tractor as well as the influences exerted by the attached...

Страница 120: ...NG Risk of being drawn in getting entangled or risk of impact for people if machine parts swivelled to transport position accidentally move off their transport position during transport journeys Befor...

Страница 121: ...st lowering in transport position Swivel the lever transversely to the cable direction Fig 72 1 Fig 73 1 Before fodder discharge Open the stop cock to swivel the conveyor down to its working position...

Страница 122: ...rating materials As a basic principle disconnect all electrical electronic plug connections before carrying out service and maintenance work on the machine This shall particularly apply to welding wor...

Страница 123: ...tart the machine only with the protective devices completely mounted It is not allowed to open protective devices when the machine is powered as long as the tractor engine is running with the propelle...

Страница 124: ...top edge of the mixing container without permission Only enter the mixing container through a discharge opening with the dosage gate completely lifted and secured against accidental lowering WARNING...

Страница 125: ...apter Secure tractor and machine against accidental starting and rolling page 62 3 Strip the propeller shaft off the tractor s p t o shaft allowing you to manually rotate the mixing auger via the prop...

Страница 126: ...eighing computer etc Do not clean chromium plated components Never aim the cleaning nozzle jet of the pressure washer steam blaster directly at lubrication points and bearings directly at hydraulic co...

Страница 127: ...ntenance of machine Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 127 9 3 1 Lubrication plan Observe the included sub supplier documentation for lubrication of the propeller...

Страница 128: ...t oil level in the gearboxes WARNING Risk of slipping to people due to leaking oil during topping up of oil oil change Immediately remove fresh oil stains by means of binding agents Change the oil whe...

Страница 129: ...ixer gearbox The gearbox es require s check of oil level and topping up if necessary change of gear lubricant oil 9 5 3 1 Check oil level Check the oil of the mixer gearbox after commissioning during...

Страница 130: ...p work 1 Park the machine on even ground 2 Turn the diesel engine off and secure the machine against rolling 3 Place a drip tray capacity approx 30 litres beneath the compensating reservoir Fig 76 1 4...

Страница 131: ...voir Fill the gear lubricant oil slowly into the mixer gearbox in order to avoid formation of bubbles In case of bubbles forming the mixer gearbox cannot be filled with the required quantity of gear l...

Страница 132: ...essary change of gear lubricant oil 9 5 4 1 Check oil level WARNING Risk of injury due to movements of the machine or its working tools Secure the machine against accidental starting rolling and actua...

Страница 133: ...stop draining out of the oil drain opening 6 Screw in again and tighten oil drain plug 1 use sealant 7 Remove the inspection plug 3 8 Top up 13 litres of oil through the filler neck 4 until the oil le...

Страница 134: ...inst rolling 2 Align the machine in horizontal position 3 Place a drip tray beneath the gearbox capacity approx 2 litres 4 Unscrew oil drain plug 4 and ventilation screw 5 5 Wait for the oil to stop d...

Страница 135: ...h blower drive approx 52 litres Never mix different types of hydraulic oil Dispose of used oil according to regulations Contact your oil supplier in case of disposal problems 9 6 1 Admissible hydrauli...

Страница 136: ...Fill the required hydraulic oil and the required oil quantity through the filler neck 2 into the hydraulic oil tank The oil level must be visible at the inspection glass 1 Fig 83 9 7 Replace shear bo...

Страница 137: ...k Fig 86 9 9 Check Adjust discharge door distance 1 Close the discharge door 2 Secure the machine against accidental starting and rolling 3 Measure the distance X between the discharge door and the mi...

Страница 138: ...ing when climbing over the top edge of the mixing container without permission Only enter the mixing container through a discharge opening with the dosage gate completely lifted and secured against ac...

Страница 139: ...wer Supports discharge of highly structured mixtures at the discharge opening An extended upper cutting knife can better pick up bale components and re include them in the intensive mixing process Fig...

Страница 140: ...etighten the screws 2 4 In addition to the cutting knives a root crop knife 4 can be mounted onto the bottom end of the mixing auger 5 Then remove all foreign objects tools etc from the mixing contain...

Страница 141: ...4 5 6 Standard Straw Bales VM 951 VM 951 L VM 1801 D Position Set of knives 1 2 3 4 5 6 7 Standard Straw Bales short knife long knife In these positions extending of cutting knives is most effective...

Страница 142: ...on Check the tension of the respective conveyor every day A wrong tension may cause damage to the conveyor A properly tightened conveyor sags by approx 10 to 15 mm in its centre Consider the ambient t...

Страница 143: ...Carry out a test run to check whether the conveyor has an equal distance to the frame at the return rollers on both sides If not correct accordingly by turning the clamping nuts 3 7 Retighten the coun...

Страница 144: ...gainst accidental starting and rolling Observe the information in the chapter Secure tractor and machine against accidental starting and rolling page 62 2 Unscrew the counter nut 1 at the right hand a...

Страница 145: ...eaning aperture by displacing the two nuts 1 in relation to each other Fig 103 5 Now remove the deposits on the interior of the C conveyor 3 or the toothed belt 4 manually or by means of a vacuum clea...

Страница 146: ...the counter nut H 2 Remove the two screws P at the adapter G 3 Remove pin M 4 Strip the connecting sleeve F off the sliding pin K Connection to operating element 5 Remove the locking screw A 6 Operate...

Страница 147: ...F is jutting out of the adapter G Possibly loosen counter nut H and turn back adapter G 8 Slip the connecting sleeve F onto the sliding pin K 9 Connect connecting sleeve F and sliding pin K by means...

Страница 148: ...hapter Basic safety instructions page 38 when carrying out maintenance work on the hydraulic system WARNING Risk of slipping to people due to leaking hydraulic oil during work on the hydraulic system...

Страница 149: ...c hose pipes 9 15 2 1 Marking and period of use of hydraulic hose pipes The marking on the fitting provides the following information 1 Identification of the hydraulic hose pipe manufacturer A1HF 2 Da...

Страница 150: ...en installing and removing hydraulic hose pipes it is imperative to observe the following information Only use hydraulic hose pipes of the manufacturer Ensure cleanliness Install hydraulic hose pipes...

Страница 151: ...ossible Relieve the tyres if the vehicle is not intended to be used for a longer period thus avoiding deformation of the tyres Store loose tyres at a dark place free of oil and other chemicals Do not...

Страница 152: ...essary Fig 111 9 17 Brake system and chassis 9 17 1 Check Clean in line filters of compressed air brake system The in line filters incorporated in the hose couplings of the brake and feed line protect...

Страница 153: ...g into the casing Ensure that the O ring will not get jammed in the guiding slot during insertion 9 Close the slide 10 Connect the feed and brake line to the tractor 11 Check the in line filters for t...

Страница 154: ...lever in pressing direction 3 Press the circlip at the adjusting screw 1 down and set the free travel X by means of the adjusting screw Free travel X 0 1 x length of brake lever Y 4 Check the brake l...

Страница 155: ...he machine or of movable machine parts 1 Disconnect the hydraulic hose pipe of the brake system 2 Manually actuate the brake lever in pressing direction 3 Press the circlip at the adjusting screw 1 do...

Страница 156: ...l hub bearing changed shop work X Maintenance work 1 Check wheel nuts for tightness retighten if necessary X X X 2 Check clearance of wheel hub bearing have it readjusted if necessary shop work X 3 Ch...

Страница 157: ...long life grease 1 Lubricate swing arm bearing not applicable with rubber steel bushings X X 2 Slightly grease slide elements slide ends of springs X X Maintenance work Check all components for damag...

Страница 158: ...he brake system Depending on the series the cam bearing may not be sealed on the brake side Fig 116 Fig 117 9 17 8 Lubricate standard slack adjuster WARNING Risk of injury due to movements of tractor...

Страница 159: ...between tyres and ground and check the bearing clearance If there is a noticeable bearing clearance have it readjusted shop work Fig 119 9 17 10 Check brake linings WARNING Risk of injury due to move...

Страница 160: ...8 20 32 24 40 30 37 28 47 35 M10 23 17 29 21 43 32 55 40 63 47 80 60 75 55 95 70 M12 40 29 50 37 75 55 95 70 110 80 140 105 130 95 165 120 M14 63 47 80 60 120 88 150 110 175 130 225 165 205 150 260 19...

Страница 161: ...of wheel nuts M14x1 5 M16x1 5 M18x1 5 M20x1 5 M22x1 5 Nm ADR DIN 130 10 270 20 Ecrous Rondelles 270 20 350 30 450 60 jumel s 270 20 350 30 450 60 M 415 35 575 75 Bec 270 20 350 30 450 60 BPW 270 20 3...

Страница 162: ...1 Machine Malfunction Cause Remedy The power requirement is too high shear bolt of the shear bolt coupling in front of the angular gear shears off Cutting knives blunt Sharpen knives Long stalks have...

Страница 163: ...ions work irregularly Cable cross sections of feed line too small Select larger cable cross section minimum 4 mm No hydraulic function available Hydraulic hose pipes not correctly connected return pip...

Страница 164: ...rative to observe the included operating instructions for the weighing device Malfunction Cause Remedy Device cannot be switched on No power supply Check connecting cable Switch on power supply check...

Страница 165: ...ed value Weighing rods not properly installed Always plug only one weighing rod at a time into the terminal box or directly into the weighing computer The displayed value must increase when load is ap...

Страница 166: ...Circuit diagrams 166 Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 12 Circuit diagrams 12 1 Hydraulics 12 1 1 Without on board hydraulic system 12 1 1 1 Bowden cable Fig 123...

Страница 167: ...extension 5 Hydraulic counter cutters 6 Hydraulic supporting leg 7 Hydraulic motor for crossover conveyor 8 Hydraulic motor for conveyor extension 9 Hydraulic motor of discharge conveyor for side dis...

Страница 168: ...Circuit diagrams 168 Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 12 1 1 2 E control set and weighing and control set Multiscale fi Fig 124...

Страница 169: ...extension 5 Hydraulic counter cutters 6 Hydraulic supporting leg 7 Hydraulic motor for crossover conveyor 8 Hydraulic motor for conveyor extension 9 Hydraulic motor of discharge conveyor for side dis...

Страница 170: ...Circuit diagrams 170 Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 12 1 2 With on board hydraulic system 12 1 2 1 Without straw blower Fig 125...

Страница 171: ...extension 5 Hydraulic counter cutters 6 Hydraulic supporting leg 7 Hydraulic motor for crossover conveyor 8 Hydraulic motor for conveyor extension 9 Hydraulic motor of discharge conveyor for side dis...

Страница 172: ...Circuit diagrams 172 Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 12 1 2 2 With straw blower A B C...

Страница 173: ...ve for conveyor extension 4 Height adjustment for conveyor extension 5 Hydraulic counter cutters 6 Hydraulic supporting leg 7 Hydraulic motor for crossover conveyor 8 Hydraulic motor for conveyor exte...

Страница 174: ...et 12 2 1 1 3 function control set Plug Function X1 Power supply S0 XY11 Lift dosage gate S1 XY12 Lower dosage gate XY21 Universal function 1_1 S2 XY22 Universal function 1_2 XY41 Crossover conveyor c...

Страница 175: ...Circuit diagrams Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 175 Fig 126...

Страница 176: ...veyor ccw rotation XY11 Lift dosage gate 1 S1 XY12 Lower dosage gate 1 XY21 Lift dosage gate 2 S2 XY22 Lower dosage gate 2 XY51 Universal function 1_1 S3 S5 XY52 Universal function 1_2 XY101 Conveyor...

Страница 177: ...Circuit diagrams Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 177 Fig 127...

Страница 178: ...ge gate 2 XY31 Universal function 2_1 S3 XY32 Universal function 2_2 XY51 Universal function 1_1 S5 XY52 Universal function 1_2 XY61 Lift supporting leg Lock steering axle S6 XY62 Lower supporting leg...

Страница 179: ...Circuit diagrams Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 179 Fig 128...

Страница 180: ...XY52 Universal function 1_2 XY23 Lift dosage gate of straw blower Swivel blow out pipe S2 XY24 Lower dosage gate of straw blower Swivel blow out pipe XY73 Preselection straw blower S7 XY74 Straw blow...

Страница 181: ...Circuit diagrams Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 181 Fig 129...

Страница 182: ...Universal function 2_1 XY32 Universal function 2_2 XY51 Universal function 1_1 XY52 Universal function 1_2 XY61 Crossover conveyor 2 cw rotation XY62 Crossover conveyor 2 ccw rotation XY81 Fast beddin...

Страница 183: ...Circuit diagrams Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 183 Fig 130...

Страница 184: ...D 3101 D 05 16 Fig 131 1 Power supply 12 24 VDC min 2 x 4 mm 2 Additional display 3 Power unit I O box 4 Power element Core 5 Antenna 6 Terminal box for weighing rods 7 Weighing rods 8 Weighing and co...

Страница 185: ...2 Weighing and control set Multiscale 3 Collecting box 4 Weighing rod 5 Signal hooter 6 Additional large scale display 12 4 Connection of lighting system 1 Brake light pink 2 Rear light left hand yell...

Страница 186: ...air reservoir 154 Dual line compressed air brake system 81 Hydraulic service brake 77 Hydraulic service brake system 84 Lubricate brake shaft bearing 157 Lubricate standard slack adjuster 158 Maintena...

Страница 187: ...operation in case of failure of electrical system 163 Engine output of tractor 28 F Filling 107 Mixing 110 Order 109 Fixed supporting leg 74 Fodder discharge 111 G Gear lubricant oil Check Top up Cha...

Страница 188: ...d traffic regulations 57 Rolling of machine Secure machine 62 S Safety Basic safety instructions 35 Depressurise hydraulic system 149 Instruction signs 48 Risks in case of non observance of safety ins...

Страница 189: ...capacity 61 Check compatibility 58 Engine output 28 Required equipment 28 Transport journeys 119 Transport of machine Basic safety instructions 37 Type plate 17 Tyres 151 Basic safety instructions 42...

Страница 190: ...reigeber Freigabedatum Sprache AxF AxF 23 06 2016 EN Zuordnung PG Futtermischwagen WG Verti Mix Verti Mix L Verti Mix Double Modell 951 1251 1451 1651 951 L 1251 L 1501 Double 1801 Double 2401 Double...

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