Issue 9
SSD6000W2
Handbook
&
Operation Manual
6kVA Super Silent Welfare Diesel Generator
+44 (0) 1933 677911 www.stephill-generators.co.uk
Страница 1: ...Issue 9 SSD6000W2 Handbook Operation Manual 6kVA Super Silent Welfare Diesel Generator 44 0 1933 677911 www stephill generators co uk...
Страница 2: ...7 Generator Safety 8 Information Warning Signage 8 Personal Safety 9 Auxiliary Power 14 Emergency Stop 9 Operating Environment 15 DSE 3110 Remote Start Stop 9 Temperature Range 9 Reference Relative H...
Страница 3: ...Locations 24 Generator Access 27 Alternator Service 27 Service Important Warning 27 Spares 27 Engine Consumable Service Spares 27 Alternator Spares 27 Control Panel AC Components Standard 28 Control...
Страница 4: ...y be reproduced in any form by any means without the written permission of Stephill Generators Ltd All equipment supplied by Stephill Generators Ltd carries a warranty of 12 months from date of despat...
Страница 5: ...tion Item No kW COP Frequency 50 0 Hz COP Continuous Power Applicable for supplying power to electrical load for unlimited hours in accordance with ISO 8528 1 under the agreed operating conditions wit...
Страница 6: ...re suitably rated for the generator model type 230V 1Ph Neutral bonded to earth 1 5 L h 75 Load Meccalte S20W 95 Cooling Displacement Running Hours Engine AC Output Protection Type Emissions Certifica...
Страница 7: ...32A Socket Fig 3 The Stephill SSD60000W2 generators come with numerous different control panel version to suit different welfare applications Below are the most common control panel types Securi Cabin...
Страница 8: ...cription Manual 2 Wire Remote Panel No 7 Item No Item No Description Before using this equipment and to avoid personal injury all warnings shown on the machine should be observed The warning signage s...
Страница 9: ...e overheating of the acoustic lining Keep well clear of any moving parts on the generator at all times Keep children and pets away from the generator and operating area Test safety features often emer...
Страница 10: ...nsure the generator canopy is not obstructed to allow cool air to enter the set and hot expelled air to escape Temperature Range Reference Barometric Pressure Saline Environment Flammable Environment...
Страница 11: ...of diesel should be avoided If in doubt seek medical advice All other forms of contact are an irritant and therefore should also be avoided If skin contact is made wash with soap and water Fuel Gener...
Страница 12: ...s are in place There is a risk of burns or serious mechanical injury Battery Acid Ear protection may be required depending on the combined noise level of the Generator auxiliary load and the operator...
Страница 13: ...ase 4 and turn clockwise for one half revolution to engage the first thread into the crankcase opening Do not screw in Remove the oil dipstick from the engine The oil level should be between the upper...
Страница 14: ...in this manual there various methods in how each product is started and stopped Please be aware that some systems are operated by additional means not supplied by Stephill Consult the welfare cabin ma...
Страница 15: ...d and stopped by the DSE 3110 on the generator control panel manually and it also has the facility to be operated via a 2 wire start function remotely via a switch or a on demand switch The control pa...
Страница 16: ...his function the generator must be switched to AUTO using the toggle switch located on the control panel The DSE 3110 module will remain in a sleep mode display screen not illuminated until a remote s...
Страница 17: ...cranking attempt then the starter motor is disengaged for the crank rest duration after which the next start attempt is made Should this sequence continue beyond 3 attempts the start sequence will be...
Страница 18: ...module is an extension of the DSE 3110 control module on the generator In most cases the generator cannot be operated unless this Remote Module is plugged into the generator The Remote Module is used...
Страница 19: ...if necessary Emergency Stop Button Check the operation of the switches on the back of the emergency stop button Check the plugs on the DSE 3110 wiring and output operation for the relays Ref diagram D...
Страница 20: ...el tank Air Filter Check the condition of the air filter Replace if necessary The no load frequency rpm should measure approximately 52 5Hz 3150rpm Check the green plug with a brown blue wire is not l...
Страница 21: ...rpm should measure approximately 52 5Hz 3150rpm Low AC Voltage and Low Hz Frequency could indicate the engine is running too fast Warning It is not recommended to adjust the engine speed unless absolu...
Страница 22: ...CD are switched on up AC Socket Outlet Check for any loose or broken wires in the panel mounted socket If no AC voltage can be measured from No 26 No 27 then this could indicate that the dynamo stator...
Страница 23: ...een wire No 24 at the plug and the engine body This should measure between 12 to 13V DC Start and run the generator while the generator is running measure the DC voltage between wire No 7 at the 4 way...
Страница 24: ...onnect the battery prior to working on the engine or alternator Engine Service Service the engine strictly in accordance with the instructions given in the relevant engine operator manual handbook It...
Страница 25: ...s of the generator Below is the step by step process to assist with this operation 1 Retaining Bolts Once you have removed the main door undo 3x M8 retaing bolts that secure the generator frame to the...
Страница 26: ...Connections Disconnect both the AC and DC loom plugs found on the left side of the generator and link the control panel to the generator There is also an earth cable that requires disconnecting Fig 22...
Страница 27: ...s the air intake hose on the air filter housing Remove the hose from the air filter housing 6 Generator Release The generator on the frame can now be pulled out of the canopy as shown in Fig 26 Be car...
Страница 28: ...on generator whilst the engine is running Always disconnect battery prior to working on engine or alternator STEPHILL GENERATORS LTD STRESS THAT THE ULTIMATE RESPONSIBILTY FOR THE SAFE USE OF THE GENE...
Страница 29: ...100 029 0041 50mm Air Hose 550mm 022 1021 Rubber Door Seal 023 1024 Silencer Kit Complete 026 2008 Silencer Mk3 022 2106 Manifold Pipe Mk3 026 2108 Tail Pipe Mk3 026 2121 L100 Engine Exhaust Gasket 02...
Страница 30: ......
Страница 31: ...000W2 Mark 3 Roof SSD6000W2 Lifting eye SSD6000W2 DS Silencer Bracket SSD6000W2 DS Generator Mounting Frame Leg SSD6000W2 Skid SSD6000W2 Mark 3 Tail Pipe Bracket SSD6000W2 Air Inlet Baffle SSD6000W2 L...
Страница 32: ...2 21 3 18 24 GREEN WHITE BROWN GREEN WHITE BROWN 26 27 27 26 27 26 27 26 DYNAMO 13 14 15 17 16 12 11 2A RE SET 1 1 1 2 21 1 5mm BLUE 1 5mm BROWN 9 2 5mm 24 GREEN 24 10 28 BATTERY VE BATTERY VE 1 FUEL...
Страница 33: ...4 AUXILLARY INPUT VE 1 ENGINE RUNNING 1 2 3 7 6 9 10 8 5 4 BACK OF SOCKET 3 1 2 5 4 FUEL PUMP 35 3 3 4 3 2 1 4 5 8 10 9 6 7 BACK OF PLUG FUEL LIFT PUMP 24 1 1 24 1 18 5 LOW FUEL LEVEL VE CTG 6 18 4 1...
Страница 34: ...18 24 GREEN WHITE GREEN WHITE DYNAMO 13 14 15 17 16 12 11 2A RE SET 1 1 1 28 21 1 5mm BLUE 1 5mm BROWN 9 2 5mm 24 GREEN 24 10 BATTERY VE BATTERY VE FUEL SOLENOID 1 2 3 4 5 6 7 9 8 3110 START SOLENOID...
Страница 35: ...Blank Page...
Страница 36: ...Stephill Generators Ltd Wallis Close Park Farm South Wellingborough Northants NN8 6AG Copyright 2022 Stephill Generators Ltd...
