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DOCUMENT No.: CE*-OMG0104-F

Brake Position Determination System’s

User Guide

PRODUCT NAME : MONOSASHI-KUN WITH BRAKE

MODEL

: CE2:MONOSASHI-KUN WITH BRAKE

CEU2:CONTROLLER

○

Read this operation manual carefully to

understand before installation and operation.

○

Pay extra attention on the clause concerning the

safety.

○

Keep this operation manual available whenever

necessary.

SMC CORPORATION

Содержание CE2

Страница 1: ...ONOSASHI KUN WITH BRAKE MODEL CE2 MONOSASHI KUN WITH BRAKE CEU2 CONTROLLER Read this operation manual carefully to understand before installation and operation Pay extra attention on the clause concer...

Страница 2: ...Brake 5 2 Controller 5 3 Extension Cable 6 Part Identification 21 6 1 Monosashi kun with brake 6 2 Controller 7 Installation Wiring 22 7 1 Installation 7 1 1 Installation of Cylinder 7 1 2 Installati...

Страница 3: ...3 Selection of Dip Switch 10 Driving 44 10 1 Setting of Origin Direction 10 2 Adjustment of Air Balance 11 Error Messages Countermeasures 45 11 1 Controller 11 2 Brake Unit s Life Span 12 Appendix 49...

Страница 4: ...rson who decides the compatibility of the pneumatic system Pneumatic systems should be constructed after full review of the details of the products other than specifications and possibilities of failu...

Страница 5: ...inimize the risk of human injury When a driven object or moving parts of a cylinder may cause the risk of human injury design a structure to avoid contact with human body 3 Securely tighten all statio...

Страница 6: ...locked state the holding force maximum static load is the lock s ability to hold a static load that does not involve vibrations or shocks To ensure braking force the maximum load must be set as descr...

Страница 7: ...e solenoid valve The shorter the distance from the cylinder the shorter the overrun amount will be and stopping accuracy will be improved 4 Allow at least 0 5 seconds from a locked stop intermediate s...

Страница 8: ...es when piping and fittings are screwed in Leave 1 5 to 2 threads when seal tape is used Lubrication Caution 1 Lubrication of cylinder This cylinder is pre lubricated and can be used without lubricati...

Страница 9: ...check Check regularly that the products do not operate with failures unsolved Check should be done by trained and experienced operators 2 Dismantling of product and supply exhaust of compressed air Be...

Страница 10: ...ping position from setting position 2 Equipped Function with Retries If stopping position deviates from setting position s tolerance retries function will execute to revise the brake point Program P1...

Страница 11: ...gh air balance and brake to lock the movement While brake applies the combination of spring and pneumatic locking method 5 Position is determined when positioning falls on the setting tolerance range...

Страница 12: ...orking at the same YES Whether retries function is still workable without any problem NO If retries problem arises please reminded not to use the cylinder YES NO Whether determined position matches th...

Страница 13: ...s from other power line YES Whether there is coolant oil air dust or others Whether there is protection such as cover for cylinder NO Wear or damage on sensor packing etc will lead to failure of cylin...

Страница 14: ...2 2 System Configuration...

Страница 15: ...gulator Tubing Silencer Speed Controller 40 VFS24 0R VFS21 0 AR425 Nylon 8 6 AN200 02 AS4000 02 50 VFS24 0R VFS21 0 AR425 Nylon 10 7 5 AN200 02 AS4000 02 63 VFS34 0R VFS21 0 AR425 Nylon 12 9 AN300 03...

Страница 16: ...hod PTP Point To Point Control Axes One Axis Position Setting Method Key Input to Controller Position Setting Range 9999 9mm Min Setting Range 0 1mm Memory 8kbyte Static RAM 5 Year Battery Backup Min...

Страница 17: ...C12V 24V 10 ripple less than 1 Current Consumption 50mA MAX Resolution 0 1mm pulse Accuracy 0 2mm Output Type Open Collector 26 4V 35mA Output signal Phase A B with Differential Output Max Response Sp...

Страница 18: ...700 1200 950 50 25 800 25 650 1150 900 63 25 800 25 650 1150 900 80 25 750 25 600 1100 900 100 25 750 25 600 1100 850 Range of manufacturable stroke Standard stroke mm Tube Bore mm Standard Stroke J...

Страница 19: ...Cable CE1 R Length of Cable Postscript Connector s Connection 05 5m 10 10m 15 15m 20 20m None Extension Cable C Extension Cable Connector Symbol Core Wire Color A White B Yellow C D Brown Blue E Red F...

Страница 20: ...5 External Dimension Drawing 5 1 Monosashi kun with Brake...

Страница 21: ......

Страница 22: ...5 2 Controller...

Страница 23: ...5 3 Extension Cable...

Страница 24: ...ead Cover Cushion Valve Connector Cable External Input Terminal Sensor Input Terminal AC Power Supply Input Terminal Earth Terminal DC Input Terminal Valve Output Terminal External Output Terminal Mod...

Страница 25: ...rail 2 Prevent from direct shining of sun high or low temperature s environment Operating temperature range 0 50 3 Do not utilize it at high humidity s environment Operating humidity range 25 85 4 Ke...

Страница 26: ...e cable with power line to prevent from the occurring of noise 3 When cable is necessary to have U bend set the bending radius to be above 25mm Bending Ability According to drawing shown below life sp...

Страница 27: ...7 3 Input Signal Wiring 7 3 1 Input Signal Wiring Diagram...

Страница 28: ...stopped position Note Please note that Err5 operating error will arise if the stopping position after pausing is less than 5mm away from setting point Emergency Stop During positioning the input of t...

Страница 29: ...own below 7 3 4 OUTPUT s Wiring Output signal consists of 4 signals Together with 5V photo coupler is insulated from the 4 output Signal s name Position Detected Origin Calculated Program End Error Ma...

Страница 30: ...A 0 50 Solenoid Output s internal Circuit is shown below 7 3 6 Sequencer Due to wiring between controller and sequencer setting of pulse width to be 50msec in program does not ensure the output pulse...

Страница 31: ...2 0 sec max to resume operation 2 Timing from stopping till output is the preset timing t1 preset data P7 3 Refer to P 27 7 3 6 Sequencer Input Reset Homing 3 SetHome Man l Auto Start Program Selecti...

Страница 32: ...election before inputting START signal 1 Timing from stopping till output is 0 2sec max 2 Refer to P 27 7 3 6 Sequencer Input Reset Homing SetHome Man l Auto Start Program Selection Man l Man l Output...

Страница 33: ...during Auto Mode motion will stop 1 Timing from stopping till output is 0 2sec max 2 Refer to P 27 7 3 6 Sequencer Input Reset Homing SetHome Man l Auto Start Program Selection Man l Man l Output Dri...

Страница 34: ...l not take effect too Despite software determines origin manual operation will be executed 1 Timing from stopping till output is 0 2sec max Input Reset Homing SetHome Man l Auto Start Program Selectio...

Страница 35: ...g from stopping till output is the preset timing t1 preset data P7 2 Refer to P 27 7 3 6 Sequencer Input Reset Homing SetHome Man l Auto Start Man l Man l Pause Output Driving Driving Brake Origin Det...

Страница 36: ...ration Pause is effective less 1 Timing from stopping till output is 0 2sec max Input Homing SetHome Man l Auto Start Program Selection Man l Man l Pause Output Driving Driving Brake Origin Determined...

Страница 37: ...hat error output Emergency Stop is also effective at Manual mode 1 Timing from stopping till output is the preset timing t1 preset data P7 2 Timing from stopping till output is 0 2sec max Input Homing...

Страница 38: ...ted 1 Timing from stopping till output is 0 2sec max 2 Refer to P 27 7 3 6 Sequencer Input Reset Homing SetHome Man l Auto Start Program Selection Program No1 Program No2 Man l Man l Output Driving Dr...

Страница 39: ...will be 9 99s After inputting the homing returning to origin s signal if sensor does not receive any signal within t1 situation whereby the cylinder stops this reflects homing is achieved Setting of r...

Страница 40: ...blinking Next enter the desired tolerance value as in above mentioned method The maximum possible input value is 9 9mm Reference With input of tolerance 1 0 any point fall between the set point 1 0 wi...

Страница 41: ...TE to switch to the next input condition The display will indicate PRG STEP P5 and the current load rate which is blinking Next enter correct load rate Calculation Load Cylinder Pushing Force 100 Sett...

Страница 42: ...lay will indicate PRG STEP P8 and present operating error detection time Next enter desired operating error detection time The setting range is 0 9 99sec 1 unit as 10msec Set the data with taking into...

Страница 43: ...ess either READ or WRITE to proceed to next stage The display End will be replaced by 0000 0 leading to the input STEP 1 Input first setting position into STEP 1 Then press WRITE to proceed to STEP 2...

Страница 44: ...e input STEP 1 Press LEFT 2 times Blinking is shifted to 0 the first decimal point Press UP 5 times to set value of 5 Press WRITE one time Press LEFT 3 times to shift the blinking cursor Press UP 3 ti...

Страница 45: ...o enter into program STEP 4 which is the end of program 1 Press END to end the program setting for program 1 Program 1 s programming ends Set the program no to 8 through UP to PRG 8 Press WRITE 2 time...

Страница 46: ...E to enter input STEP 3 which is the end of program 8 Press END to the program setting for program 8 Program 8 s programming ends 9 2 2 Confirmation of Input Data Turn the controller switching mode to...

Страница 47: ...is activated ON means brake is in releasing state If power supply of controller is cut off the brake will be in clamping state Note Please take note at piping which may lead to opposite setting No 3 T...

Страница 48: ...rmeasure After resetting if error occurs again ROM RAM may have faulty Change ROM RAM Err3 Battery Error Content During initial checkout battery voltage less than 3 2V Input data can only be retained...

Страница 49: ...ram 2 Verify whether AC100V s deviation is within the tolerance level 15 AC85 115V 3 Verify the power supply AC100V has been toggled within 20ms 4 Check whether controller s FG frame ground is being c...

Страница 50: ...ut Verify selected program wiring or sequence of program inputted After the occurring of Err42 program will be deleted Please re enter program Err8 Homing Error Content When dip switch No 1 is set ON...

Страница 51: ...lution Reset or Retry Countermeasure If error re occurs change the controller Err12 Operating Error Solution Press either ON or RESET Countermeasure Ensure there is no twist at guide During the moveme...

Страница 52: ...Cylinder Stroke P2 Tolerence P3 Retries P4 Bore Size P5 Load Rate P6 No of Brake Operation P7 Origin Confirmation Time P8 Err12 s Confirmation Time No Setting No 1 OFF ON No 2 OFF ON No 3 OFF ON No 4...

Страница 53: ...Program Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 9 10 11 12 13 14 15 16...

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