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MAXITROL GV60 IGNITION SYSTEM

TROUBLESHOOTING

Maxitrol GV60

Diagram 3

Diagram 3a

Diagram 4

Diagram 3 & 3a:

Verify spark electrode wire and the Receiver Antenna are separated and not crossed or in contact. Receiver contains a self-re-
setting “fuse” that can be tripped when started with spark electrode and Receiver Antenna crossed. Separate wires, wait 5 minutes
for fuse to re-set and test again.

Diagram 4:

Upon a call for heat, a three second tone will be heard if the interrupter block, switch wire, and/or thermocouple are loose, dam-
aged, making poor contact or overtightened.
If loose, tighten by hand, then ¼ turn by wrench only and test again.

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Содержание Maxitrol GV60

Страница 1: ...SimTech Troubleshooting Guide Surefire Electronic Ignition Systems ProFlame 1 ProFlame 2 Maxitrol GV60 To be used by FPI trained service technicians 919 758 03 08 17...

Страница 2: ...designed to operate on 110 120V power Batteries are for back up purposes only WARNING RISK OF ELECTRICAL SHOCK USE CAUTION WHEN CONDUCTING TESTS WARNING USE CAUTION WHEN TESTING AND OPERATING APPLIAN...

Страница 3: ...this guide 4 S I T Proflame 1 Troubleshooting Guide 5 S I T ProFlame 1 Remote Control Functionality 17 S I T Proflame II Troubleshooting Guide 30 S I T ProFlame 2 Remote Control Functionality 43 Maxit...

Страница 4: ...Surefire Electronic Ignition System SIT ProFlame 2 Continuity Volts AC Volts DC Amps Ohms VAC VDC ELECTRICAL SYMBOLS USED IN THIS GUIDE INSPECT VERIFY TEST Troubleshooting Motto 4...

Страница 5: ...S I T PROFLAME 1 TROUBLESHOOTING GUIDE 5 5 SUREFIRE ELECTRONIC IGNITION SYSTEM S I T PROFLAME 1 TROUBLESHOOTING SimTech Proflame I...

Страница 6: ...und wire connects to the valve The ground connected to CN2 on the DFC is connected to the chassis ground lug then grounded to the pilot area Diagram 5 7 Is a spark visible at CN3 electrode connection...

Страница 7: ...flame sensor If pilot is steady replace the DFC Module See Diagram 13A for potential causes for flame sensor not to prove Pilot is lit but Igniter continues to spark YES 1 Confirm battery voltage See...

Страница 8: ...connector for breaks or abrasion Pilot Ground Clip Clean ground contact points from hood to assembly Diagram 2 Confirm the igniter wire is properly connected and check for any breaks in the wire or co...

Страница 9: ...connection at the 1 and 3 positions If the reading is 4 4 vdc or less replace the batteries VOLTS DC TEST VDC If the A C adapter is connected check the 2 red and 3 black positions The reading should...

Страница 10: ...installed by the manufacturer Diagram 6 Remove the spark electrode wire from CN3 Connect a jumper wire to the exposed spade terminal Hold the opposite end of the jumper 1 8 away from ground and turn t...

Страница 11: ...check voltage at the switch Switch must be in off position The reading should be approximately 3 vdc If no voltage proceed to the next step Diagram 8 VOLTS DC TEST VDC Check the voltage at the DFC Swi...

Страница 12: ...agram 9 CONTINUITY TEST Ohms Put the switch in the CPI constant pilot closed position Disconnect the switch and check for continuity Diagram 10 VOLTS DC TEST VDC Check the blue and white CPI IPI wires...

Страница 13: ...ow resistance replace the valve Diagram 12 VOLTS DC TEST VDC With system complete conduct the following test Check voltage at EV1 pilot coil with the orange wire connected to the valve With the leads...

Страница 14: ...ers tight and keep run as straight as possible Gas Supply Issues See each units manuals for required pressure Ensure Sediment Trap Drip Leg is installed in supply line prior to the gas valve SIT requi...

Страница 15: ...flame I Diagram 14 CONTINUITY TEST Ohms Check continuity resistance of the EV2 main burner coil Disconnect the green wire from EV2 It should read approximately 340 ohms 20 ohms If there is no continui...

Страница 16: ...leads in place switch the unit on For approximately 2 seconds the voltage should read 4 6 vdc then drops to 5 1 vdc If there is voltage replace the valve If there is not voltage replace the DFC Diagr...

Страница 17: ...DFC Set multi meter to volts DC Place one lead at the 2 Red and one lead to 3 Black While 4 4 vdc is the min voltage to operate it is recommended to change the batteries at 5 vdc or less Diagram 22 R...

Страница 18: ...ontinuity or high resistance replace the modulator Diagram 27 1 A fan is not an option selected be sure the handheld is GTMF or GTMFS 2 Is the Fan Control Module FCM plugged in and is there power to t...

Страница 19: ...19 19 SUREFIRE ELECTRONIC IGNITION SYSTEM S I T PROFLAME 1 TROUBLESHOOTING SimTech Proflame I SIT Pro Flame Remote Download Video of Pro Flame Features...

Страница 20: ...ws Manual Mode on high The photo on the right shows Manual Mode on flame level 4 Diagram 17 Check to ensure the receiver switch is set to the remote position In center Set to Remote Position In Center...

Страница 21: ...IC IGNITION SYSTEM S I T PROFLAME 1 TROUBLESHOOTING SimTech Proflame I Icon indicates SMART Mode Icon indicates Thermostat Mode Thermostat Key Diagram 18A This example shows the remote in Thermostat m...

Страница 22: ...EM S I T PROFLAME 1 TROUBLESHOOTING SimTech Proflame I Diagram 19 This example shows the fan set on level 4 and the 110 Volt Auxiliary mode turned on Fan Icon Indicates Fan is active Auxiliary Accent...

Страница 23: ...23 23 SUREFIRE ELECTRONIC IGNITION SYSTEM S I T PROFLAME 1 TROUBLESHOOTING SimTech Proflame I Diagram 20 This shows the Low Battery Indicator Low Battery Indicator Blank Screen Nor mally Unlit...

Страница 24: ...y voltage at 2 and 3 positions While 4 4 vdc is the minimum voltage to operate it is recom mended to change the batteries at 5 vdc or lower Diagram 23 Check the remote wiring harness green and white w...

Страница 25: ...4 Check to ensure the remote wire harness connector is properly attached to the keyed backside of the receiver Diagram 25 If in thermostat mode confirm the set temperature is higher than the room temp...

Страница 26: ...es When burner is signaled to come on you should see continuity If not follow the previous troubleshooting flowchart to check the DFC and the valve Diagram 27 Check the flame modulator and connection...

Страница 27: ...he modulator for continuity First test the orange and yellow wires at the contact points Second check the black and brown wires The reading should be approximately 26 ohms for each test To Main Power...

Страница 28: ...Diagram 30 Confirm the FCM COM plug is properly connected to the Fan Control Module FCM This Way Up Connected to FCM at the COM Port Diagram 31 The photo shows the fan snap disc open cold When it is a...

Страница 29: ...TRONIC IGNITION SYSTEM S I T PROFLAME 1 TROUBLESHOOTING SimTech Proflame I Diagram 32 AC Volts Test VAC Measuring the output to the fan from the Fan Control Module FCM Expect 110 vac to 120 vac Use Ca...

Страница 30: ...S I T PROFLAME II TROUBLESHOOTING GUIDE 30 SUREFIRE ELECTRONIC IGNITION SYSTEM S I T PROFLAME 2 TROUBLESHOOTING SimTech Proflame II...

Страница 31: ...Outlet 6 Main Gas Outlet 7 Main Gas Inlet 1 2 3 4 6 5 7 1 2 3 4 6 5 7 S I T 886 VALVE DESCRIPTION Blue LCD display ON OFF display THERMOSTAT Key UP DOWN Arrow Key MODE Key PROFLAME 2 HANDHELD AND DIS...

Страница 32: ...esidetheSW1switch willpulsesteadily Adouble beep will be made by the IFC whenever a command is made when backup batteries are below 4V Flame sense problem If the pilot flame is not detected or the fla...

Страница 33: ...ode fully seated into the X2 terminal on the IFC Diagram 5 If no connect and test If connected more to next step 5 Test the X2 spark terminal To test remove the spark electrode lead from the X2 termin...

Страница 34: ...1 Confirm that power is available to the IFC Diagram 1 3 2 Ensure green wire is attached to EV2 terminal on valve 3 Test incoming gas pressure Use manometer to verify that minimum incoming fuel press...

Страница 35: ...tely 120 VAC If the correct voltage is present see next Step WARNING RISK OF ELECTRICAL SHOCK USE CAUTION WHEN CONDUCTING TESTS Diagram 2 If batteries are being used to operate the system ensure the b...

Страница 36: ...IFC terminal connection X5 positions 1 and 2 Reading should be between 5 and 7 VDC If the reading is 4 4 VDC or less replace the batteries If 5V or more see next Step 36 SUREFIRE ELECTRONIC IGNITION S...

Страница 37: ...iter wire is properly connected at terminal X2 and check for any breaks in the wire or connector Check Igniter Wire Connection Pilot Assembly is comprised of three parts Pilot hood Splits the flame in...

Страница 38: ...from X2 Connect a jumper wire to the exposed spade terminal Hold the opposite end of the jumper 1 8 away from ground and turn the unit on If there is a spark replace the electrode if not replace the I...

Страница 39: ...DC in a range of 10V or greater and ensure all connections are made to valve and IFC Place one probe to the EV1 terminal orange and one probe to the valve body ground Turn pilot on and watch meter car...

Страница 40: ...s Confirm the flame sensor has continuity If there is no continuity or infinite resistance replace it If continuity is good see next Step 40 SUREFIRE ELECTRONIC IGNITION SYSTEM S I T PROFLAME 2 TROUBL...

Страница 41: ...ssure Ensure Sediment Trap Drip Leg is installed in supply line prior to the gas valve Measure static and working pressures on inlet and outlet taps Measure Outlet Gas Pressure with unit ON call for h...

Страница 42: ...et meter to Volts DC in a range of 10V or greater and ensure all connections are made to valve and IFC Place one probe to the EV2 terminal green and one probe to the valve body ground Turn burner on a...

Страница 43: ...the SW1 button on the IFC will pulse three times in intervals To clear lockout remove unit from power for 30 seconds and re connect See error codes pg 5 7 Check receiver wire harness connection 14 pin...

Страница 44: ...osition In center Set to Remote Position In Center Receiver Front Cover Receiver Switch Hole marked PRG Coding Button Thermostat Display Off Indicates Manual Mode Remote Handheld ON OFF Button Up Down...

Страница 45: ...am 13a Volts DC Test VDC Check the battery voltage at the X5 terminal While 4 4 vdc is the minimum voltage to operate it is recommended to change the batteries at 5 vdc or lower Receiver Batteries Rem...

Страница 46: ...e of the receiver Diagram 15 If in thermostat mode confirm the set temperature is higher than the room temperature Keyed Molex Connector Room Temperature Set Point or Required Temperature Thermostat M...

Страница 47: ...owest range possible Disconnect modulator from X6 terminal on IFC Plug end of modulator will have access to test on one side Test between the black and brown wires then yellow and orange Diagram 16 Ea...

Страница 48: ...r to release the 4 x clips located at the bottom of the IFCs short sides The plastic cover can now be removed allowing access to the board Plug the antenna into the X14 terminal located on the right s...

Страница 49: ...ty Test Ohms Check the modulator for continuity First test the orange and yellow wires at the contact points second check the black and brown wires The reading should be approximately 26 ohms for each...

Страница 50: ...ire and the other on the black lead your reading should be approximately 120 VAC on HI When testing the lights at X11 set meter to VAC and test between the 2 yellow wires at X11 Should be approximatel...

Страница 51: ...Remote Fan OFF Remote HI Diagram 18 Diagram 18a 51 SUREFIRE ELECTRONIC IGNITION SYSTEM S I T PROFLAME 2 TROUBLESHOOTING SimTech Proflame II...

Страница 52: ...Diagram 19 52 SUREFIRE ELECTRONIC IGNITION SYSTEM S I T PROFLAME 2 TROUBLESHOOTING SimTech Proflame II...

Страница 53: ...MAXITROL GV60 TROUBLESHOOTING GUIDE 53 MAXITROL GV60 IGNITION SYSTEM TROUBLESHOOTING Maxitrol GV60...

Страница 54: ...Receiver has auto re setting poly fuse Ensure the Receiver antenna and spark electrode wire are separated and not crossed See Diagram 3 If so separate wait 5 minutes for fuse to reset and test fire ag...

Страница 55: ...ain See Diagram 9 5 Remove spark electrode from receiver Attach a jumper to the Spark terminal on the receiver and hold other end of jumper 1 8 away from ground and turn unit on See Diagram 12 Should...

Страница 56: ...in burner will not light Yes 1 Ensure gas valve Manual knob is in the ON position See Diagram 11 If OFF turn to ON and test again 2 Check 8 wire umbilical cable Ensure it is fully seated into receiver...

Страница 57: ...DC in the lowest possible range above 10VDC Place positive probe on the left most pin of the 5 pin connector at the Receiver Place negative probe to ground valve body ground lug or bare metal of chass...

Страница 58: ...ange above 10 VDC With the AC adaptor plugged in place the Positive probe inside plug tip and Place the Negative probe on exterior of plug tip Meter should read approximately 6 7 VDC If NO voltage out...

Страница 59: ...or small screwdriver tip to press and hold the RESET button on the receiver until two beeps are heard Diagram 2 Within 20 seconds press and hold the flame down button small flame on the handheld tran...

Страница 60: ...ains a self re setting fuse that can be tripped when started with spark electrode and Receiver Antenna crossed Separate wires wait 5 minutes for fuse to re set and test again Diagram 4 Upon a call for...

Страница 61: ...ase Both can lead to pilot drop out and or nuisance shut downs When installing Interrupter block and Thermocouple tighten by hand only and then ONLY ad ditional turn by wrench See Diagram 3 4a If dama...

Страница 62: ...t a Set meter to mV DC in lowest range possible b Place Positive probe on Yellow terminal at receiver c Place Negative probe to ground valve body ground lug or bare metal of chassis d Turn fireplace o...

Страница 63: ...ositive probe on valve ground lug See Diagram 8 for location c Place Negative probe to the yellow wire terminal on the 5 wire connector to the receiver See Diagram 8a for location d Meter should read...

Страница 64: ...lace spark electrode Diagram 10 Test Thermocouple output a Set meter to mV DC in lowest range available b Turn on pilot For manual operation see Diagram 5 c Place Positive probe on the RED spade conne...

Страница 65: ...ove Spark Electrode from Receiver b Attach a jumper to the Spark terminal on Receiver c Hold the other end of the jumper 1 8 away from ground Bare metal of chassis d Turn unit on Receiver should beep...

Страница 66: ...e the red LED will be lit If power is not available and LED is not be lit ensure the unit is plugged in and that the outlet has power Diagram 12 12a Tests the fan control module for incoming power It...

Страница 67: ...67 MAXITROL GV60 IGNITION SYSTEM TROUBLESHOOTING Maxitrol GV60 Diagram 12 Diagram 12a If power 120 VAC is available at the fan control module the red LED will be lit...

Страница 68: ...m 13a To test for power coming in to the Fan control module remove the 4 wire Molex from the fan control module Set meter to AC voltage in a range of 200VAC and place one probe in the end of each blac...

Страница 69: ...TING Maxitrol GV60 Diagram 14 To test for power at the fan set meter to AC voltage in a range of 200VAC and place one probe on each of the fan terminals Reading should be 120 VAC on high See list on p...

Страница 70: ...70 July 2017 Product Specifications Book NOTES...

Страница 71: ...Technical Contact Number 844 REG FIRE 844 734 3473 Toll Free Number is for DEALER USE ONLY Do not give out to consumers...

Страница 72: ...Regency Fireplace Products LTD 6988 Venture Street Delta BC V4G 1H4 Canada www regency fire com To be used by FPI trained Service Technicians...

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