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Safety Instructions and Application Advice

Safety Instructions/Application Advice

7

2

Safety Instructions and Application Advice

2.1

General Information

According
to

Low-Voltage Directive 2006/95/EC
Machine Guideline 2006/42/EC
Electromagnetic Compatibility 2004/108/EC

Warning

Generally, the complete installation, the initial operation and the
maintenance must only be carried out by

trained staff

!

Trained staff, according to this fundamental safety instruction, are
persons, familiar with the installation, mounting, initial and perma-
nent operation of the product and, are qualified appropriately for the
work. The standards DIN VDE 0100 and DIN VDE 0110 and also
the legal national rules for prevention of accidents must be paid
attention to.

Warning

During operation the units can have

hot surfaces

according to their

protection system.

When using ferrite rings temperatures may exceed 80°C in some
cases. Only use wires suitable for temperatures over 80°C. This cor-
responds to the flammability rating UL 94V-0, RTI 105°C.

Consider the relevant notes in the manual.

Warning

There is a risk of

material damage and personal injury

.

X

when covers are removed illegally,

X

during any improper use,

X

when either the installation or the operation is incorrect

Warning

Consult SIEB & MEYER before carrying out any

modifications

within the unit

.

Warning

Incorrect or insufficient connection of the system to ground may
cause

dangerous currents

.

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Содержание sinudyn-0360520 Series

Страница 1: ...L Certificate 09 12 2018 All devices described in this document are delivered without UL certificate from September 12 2018 onwards Any information on UL comprised in the document is obsolete as of th...

Страница 2: ...le sinudyn 36 Hardware Description 0360520xx Front Connection Design SIEB MEYER AG Auf dem Schmaarkamp 21 D 21339 L neburg Germany Telephone 49 4131 203 0 Telefax 49 4131 203 2000 E Mail documentation...

Страница 3: ...This manual or extracts thereof may only be copied with the explicit authorization by SIEB MEYER AG Trademarks All product font and company names mentioned in this manual may be trademarks or register...

Страница 4: ...cription of the Connectors Interfaces 29 8 1 Connectors sinudyn 0360520 29 8 2 Pin Assignment and Interfaces 30 8 2 1 X1 Connection of the Motor Measuring System 30 8 2 1 1 Resolver Evaluation 30 8 2...

Страница 5: ...n 69 11 2 Difficulties of Ground Loop 71 11 3 Motor Cable 72 11 4 Cables for the Rotor Position Detection 73 11 5 Cables for External Ballast Resistors 73 12 Safety Circuit Restart Lock 75 12 1 Functi...

Страница 6: ...ex plained Symbol Meaning Warning danger Warning electrostatically sensitice devices ESD Warning dangerous voltage Warning hot surfaces Indicates general notes to which special attention should be pa...

Страница 7: ...Symbols 6 Symbols...

Страница 8: ...standards DIN VDE 0100 and DIN VDE 0110 and also the legal national rules for prevention of accidents must be paid attention to Warning During operation the units can have hot surfaces according to th...

Страница 9: ...not equipped with an AC supply line filter must be operated with a se ries connected mains filter Detailed information can be found in the chapter Unit Assembly Complying EMC If using the drive system...

Страница 10: ...and exhaust the cooling air In addition pay attention to the direction of air flow through internally installed fans X Do not touch electronic components 2 5 Electrical Connection The electrical inst...

Страница 11: ...to the same residual current operated de vice X Use residual current operated devices with high response threshold and time lag response time 2 6 Operation Systems into which servo amplifiers and freq...

Страница 12: ...a product beyond this warranty shall be declared between in an additional contractual agreement between SIEB MEYER and the customer This Safety Instruction and Application Advice does not assure any...

Страница 13: ...Safety Instructions and Application Advice 12 Safety Instructions Application Advice...

Страница 14: ...f Line and Field Interferences According to Category C3 According to the EMC product standard DIN EN 61800 3 chapter 6 emission of line interferences this device meets the restrictions towards interfe...

Страница 15: ...Unit Assembly Complying EMC 14 EMC...

Страница 16: ...ection ballast circuit X Wiring examples X Pin assignmentsof the connectors X Status and error messages Information on the initial operation and parameterization of the digital servo amplifier can be...

Страница 17: ...s apply to the connectors X20 X30 and X31 X Only use copper lines designed for 60 75 C X Suitable for the wiring on site only in combination of the connector PC 4HV 4 ST F 7 62 rated values 600 V 30 A...

Страница 18: ...See also Technical Data page 25 Power supply X 3 phase power supply of 230 VAC 33 10 50 Hz 60 Hz X 3 phase power supply directly at the grounded mains 400 VAC 10 20 50Hz 60Hz Protection must be ensure...

Страница 19: ...faces X 3 analog ref value interfaces update rate 250 s with a resolution of 12 bits X 2 analog monitor outputs update rate 125 s with a resolution of 10 bits X 8 programmable digital inputs reaction...

Страница 20: ...232 RS485 X8 COM Internal Logic Voltages X30 L1 L2 L3 Main Supply X30 LL1 LL2 Logic Supply AC Expansion Socket Bus Systems A D A D A D F Resolver Hall Sensors SineCosine Encoder Encoder Emulation B A...

Страница 21: ...Digital Servo Amplifier sinudyn 36 20 Hardware Description 0360520xx sinudyn 36 5 2 View of the sinudyn 0360520xx for Wall Mounting...

Страница 22: ...ardware Description 0360520xx 21 6 Dimensions 6 1 Front Connection Design Acc to DIN 7168 Side view from the right side Front view 211 00 276 00 7 00 10 30 6 00 7 00 14 00 94 50 49 00 98 00 105 00 277...

Страница 23: ...Dimensions 22 Hardware Description 0360520xx sinudyn 36 X40 X3B X3A X31 X30 X9 U X10 X20 W V PE Top view Bottom view Acc to DIN 7168...

Страница 24: ...on 0360520xx 23 6 2 Type Plate sinudyn 0360520xx Nach DIN 7168 211 00 276 00 242 00 No Meaning n Module designation 0360520KF with indication of the option module 4000 see page 24 o Mains voltage p ra...

Страница 25: ...H 0 not available 1 RS232 RS485 Reference Value Module S 0 not available 1 CAN Bus module 036 01 0033 2 D Link module 036 01 0034 3 ServoLink 036 01 0035 5 RS232 interface 036 01 0036 Sensor Module M...

Страница 26: ...power module 230 VAC three phase supply 4 6 kVA power consumption logical unit max 20 W power unit max 5 of the electrical rated power of the motor but minimum 20 W external protection 10 A gL gG Inte...

Страница 27: ...n monitoring for overvoltage and undervoltage 6 Chopper not active 7 at heights under 1 000 m above mean sea level Rated and peak currents are sine crest values Specifications apply for 8 kHz operatin...

Страница 28: ...nit max 5 of the electrical rated power of the motor but minimum 20 W external protection 12 A gL gG Internal ballast resistor internal 200 100 W Min external ballast resistor 30 Max activation time o...

Страница 29: ...al Data 28 Hardware Description 0360520xx sinudyn 36 Rated and peak currents are sine crest values Specifications apply for 8 kHz operating frequency of the output stage The device must be mounted ver...

Страница 30: ...l inputs page 38 X3B Digital outputs page 39 LEDs Status indications page 49 pins Measuring pins page 51 X8 COM1 page 43 X4 Angle pulses page 41 X2 Analog signals page 36 X7 Transducer page 42 X1 Moto...

Страница 31: ...e 15 pole Submin D connector and if possible to the motor connector 8 2 1 1 Resolver Evaluation Warning The 0 V GND potentials used in the servo amplifier are internally connected to the housing and t...

Страница 32: ...aluated a 4 times twisted pair shielded line must be used 2 If no thermal motor protection is connected pin 15 and pin 7 must be connected to each other see connection diagram Thermal motor protection...

Страница 33: ...ected 12 not to be connected 13 O 12 V for Hall effect sensor 14 O GND 15 O thermal motor protection 24 V 1 1 If no thermal motor protection is connected pin 15 and pin 7 must be connected to each oth...

Страница 34: ...4 I Cos 1 VPP 5 GND 6 not to be connected 7 I thermal motor protection1 PTC KTY83 122 or NTC 8 GND 9 I Sin 1 VPP 10 GND 11 I Cos 1 VPP 12 GND 13 O supply voltage for the measuring system with 12 VDC 1...

Страница 35: ...V UN M Encoder GND 15 O thermal motor protection 24 V 1 1 If no thermal motor protection is connected pin 15 and pin 7 must be connected to each other see connection diagram Thermal motor protection p...

Страница 36: ...The servo amplifier supports the evaluation by means of the temperature monitoring intagrated in the motor The NTC PTC behavior of the monitoring is defined in the software motor parameters The contro...

Страница 37: ...4 3 I Analog In 1 3 4 4 O 0 V 5 O 5 V1 6 O Analog Out 22 7 I Analog In 1 3 4 8 O Analog Out 12 9 O 5 V1 1 The voltages should only be used for testing When using a shielded cable the shield must be co...

Страница 38: ...is preset the corresponding an alog inputs must be defined as follows Analog In to 5V Analog In to 5V The internal current reference value can also be defined via the software Control 4 7 k6 20 k6 20...

Страница 39: ...In 6 5 I Digital In 1 6 I Digital In 5 7 I Digital In 7 8 I Digital In 8 9 n c 10 0 V GND ext Control 4 7 k6 22nF 18 k6 4 7 k6 22nF 18 k6 4 7 k6 22nF 18 k6 4 7 k6 22nF 18 k6 4 7 k6 22nF 18 k6 4 7 k6...

Страница 40: ...version 0000 and 1 5 A for the device version 0001 Valid for device version 0000 see type plate on page 23 Pin I O Function 1 O Digital Out 1 relay contact 2 O Digital Out 1 relay contact 3 O Digital...

Страница 41: ...e plate on page 23 If the internal 24 V potential is not to be used for an external wiring the multi fuse F1 must be remo ved see layout plan on page 61 Digital Out2 Digital Out3 Digital Out4 Digital...

Страница 42: ...zero pulse Warning The max signal frequency is 1 MHz per track i e 4 MHz after qua druplication A shielded cable should be used The shield must be connected with one end to the metal housing of the 9...

Страница 43: ...7 Transducer X 9 pole female Submin D connector Pin I O Function 1 I analog input 2 3 O output voltage 5 V 4 5 6 I analog input 7 8 O output voltage 5 V 9 GND 0 V 330 k6 33 k6 33 k6 330 k6 220pF 220pF...

Страница 44: ...8 2 7 X8 COM 1 X 9 pole female Submin D connector Pin I O Function 1 I O D RS485 2 O Tx 3 I Rx 4 n c 5 GND 6 I O D RS485 7 I CTS 8 O RTS 9 n c Warning If several modules are addressed via a serial int...

Страница 45: ...ion shield bar at the servo amplifier Shield Ground the motor housing in the machine 1 U motor phase U 2 V motor phase V 3 W motor phase W 4 PE protective conductor Information about the Shield and Gr...

Страница 46: ...Data page 25 6 LL2 X31 1 UB Intermediate circuit voltage 2 UB 3 UB Intermediate circuit voltage 4 UB 5 REX1 External ballast resistor 6 RBRIDGE1 must be bridged with REX if no external ballast resisto...

Страница 47: ...red by PHOENIX Contact rated values 600 V 30 A X Tightening torque of 0 5 Nm for field wiring terminals X Use in an environment with the degree of pollution 2 X Use lines of class 1 or equivalents X S...

Страница 48: ...out as follows Pin Function 1 Input signaling contact K2 K3 2 Output signaling contact K2 K3 3 0 Volt trip coil of the relay K2 4 24 V 30mA trip coil of the relay K2 5 0 Volt trip coil of the relay K3...

Страница 49: ...ing 1 SAVE RETURN 2 Monitoring 2 SAVE RETURN 3 24 V power supply for monitoring 4 OSSD 1 SVI 24 V 20 5 0 Volt SVI 6 OSSD 2 SVII 24 V 20 Pin 1 is coded Warning OSSD 1 and OSSD 2 must always be connecte...

Страница 50: ...the parameter Emergency Ramp and is then deactivated FR E EE DE EE F02 motor temperature NTC PTC The drive decelerates 100 ms and is then deactivated EF EE ED EE F03 heat sink temperature The drive d...

Страница 51: ...ing E output stage is locked 2D output stage is enabled LED RIO Meaning E drive identifies an error see Error Messages page 49 2D no error LED H0 H1 Meaning E no communication module is connected 2D a...

Страница 52: ...ing 0 Can be freely assigned via the PC software during the programming process see manual sinudyn 36 Software Description 1 Can be freely assigned via the PC software during the programming process s...

Страница 53: ...Functional Description of the Connectors Interfaces 52 Hardware Description 0360520xx sinudyn 36...

Страница 54: ...h the ref speed value When deactivating the controller is deactivated with out decelerating the motor 1 Digital In 2 No function No function is executed emergency stop Stopping input LOW active The de...

Страница 55: ...No function is executed P amplifier The speed controller is operated as proportional controller That means The integral action gain is set to zero Direction of rotation The reference speed value is in...

Страница 56: ...ctive The reference speed value is internal ly set to zero The speed controller is operated as proportional con troller 3 Digital In 3 Parameter set 1 Parameter set for nut runner start Parameter set...

Страница 57: ...efined window Nerr x The absolute value of the speed error is beyond a predefined window Nact x The absolute value of the current speed is within a predefined window Nact x The absolute value of the c...

Страница 58: ...preset torque has been reached 3 Digital Out 2 No function No function is executed PI LIMIT The speed controller is in its limitation The preset torque has been reached 5 Digital Out 3 No function No...

Страница 59: ...Specification of the Digital Inputs and Outputs 58 Hardware Description 0360520xx sinudyn 36...

Страница 60: ...Layout Plans sinudyn 36 Hardware Description 0360520xx 59 10 Layout Plans 10 1 Layout Plan of the Logic Card up to 036050021 1 MP 0 3 X3A X3B MP 1 2...

Страница 61: ...36 X3A Digital inputs page 38 X3B Digital outputs page 39 X4 Angle pulses page 41 X7 Transducer page 42 X8 COM 1 page 43 X9 Optional bus system OUT X10 Optional bus system IN X204 Slot for optional c...

Страница 62: ...Layout Plans sinudyn 36 Hardware Description 0360520xx 61 10 2 Layout Plan of the Logic Card 036050021 1 MP0 3 MP1 2...

Страница 63: ...3A Digital inputs page 38 X3B Digital outputs page 39 X4 Angle pulses page 41 X7 Transducer page 42 X8 COM 1 page 43 X9 Optional bus system OUT X10 Optional bus system IN X204 Slot for optional commun...

Страница 64: ...put Stage 036050002 Designation Meaning Description X30 power supply page 45 X31 output intermediate circuit ballast resistor X20 motor phases page 44 F1 Polyswitch fuse for internal 24 V F2 fuse for...

Страница 65: ...Layout Plan of the Output Stage 036050002 1 Designation Meaning Description X30 power supply page 45 X31 output intermediate circuit ballast resistor X20 motor phases page 44 F1 Polyswitch fuse for i...

Страница 66: ...Layout Plan of the Output Stage 036050002 2 Designation Meaning Description X30 power supply page 45 X31 output intermediate circuit ballast resistor X20 motor phases page 44 F1 Polyswitch fuse for i...

Страница 67: ...plan of the output stage 036050002 3 is conform to the UL layout Designation Meaning Description X30 power supply page 45 X31 output intermediate circuit ballast resistor X20 motor phases page 44 F1...

Страница 68: ...t Plans sinudyn 36 Hardware Description 0360520xx 67 10 7 Layout Plan of the Restart Lock 036050062 Designation Meaning Description X40 connector for the restart lock page 47 J1 must be opened for 036...

Страница 69: ...Plans 68 Hardware Description 0360520xx sinudyn 36 10 8 Layout Plan of the Restart Lock 036050064 Designation Meaning Description X40 connector for the restart lock page 47 J1 must be opened for 0360...

Страница 70: ...tely from motor cables X The cable shields must be connected to the connector shell inside of the con nectors In the control cabinet they should be connected to a ground bus X Cable shields not ending...

Страница 71: ...rdized cross sections of round conductors Ambient temperature T C Correction factor 30 1 15 35 1 08 40 1 00 45 0 91 50 0 82 55 0 71 60 0 58 Annotation The line corresponds to a value when the connecti...

Страница 72: ...e should be marked with the ground symbol 7 X Motors must be connected with least im pedance to the ground points 7 Ground connections to the outputs of the servo amplifiers must not be made Connectio...

Страница 73: ...ends and largest surface If this is not possible the shield should be connected with one end to the shield bar which can be supplied by SIEB MEYER Warning Earth conductors additionally lead in motor c...

Страница 74: ...ated thermal contact Conductors shielded twisted in pairs Twist mode sine sine cosine cosine ro tor rotor and if necessary thermal contact thermal contact For delicate applications we recommend to add...

Страница 75: ...General Information Regarding the Wiring 74 Hardware Description 0360520xx...

Страница 76: ...ency stop The restart lock interrupts the energy supply between drive and motor by deactivat ing the output stage control Thus any rotation of the motor is made impossible The advantage of this circui...

Страница 77: ...ck 76 Hardware Description 0360520sinudyn 36 Warning All mounting locations for safety devices of the control system as well as components mounted outside have to correspond to a system of protection...

Страница 78: ...be latched as acknowledgement contact with a higher ranking fail safe control system or signaling unit The signaling contact of the restart lock must separate the drive from the mains via the main con...

Страница 79: ...ected in series of the safety combination used for deactivating the transistors of the output stages meet the require ments of EN 50205 2003 1 and have been approved by the T V Rheinland and VDE as we...

Страница 80: ...these under application of the standards EN 13849 1 2008 12 and or IEC 62061 2005 10 meet the same safety requirements as required according to EN 60204 1 This checked safety circuit was conceived acc...

Страница 81: ...c shock Warning The complete machine must always be galvanically separated from the mains by using the main switch DIN EN 60204 1 5 3 for any in terruptions of the operation maintenance repair or clea...

Страница 82: ...t is triggered during the intended operation See IEC 61496 1 The OSSD signal is a pulsed signal of which the phase position is shifted in relation to the different channels All error can be detected b...

Страница 83: ...monitoring output can become active X If the signals SAVE A and SAVE B are applied the monitoring output opens X The monitoring output is closed if one signals is missing SAVE A or SAVE B The motor c...

Страница 84: ...emergency stop devices in par allel which are permanently monitored b The external 24 V voltage supply must be protected against over voltages Warning The safety device as well as the emergency stop d...

Страница 85: ...bove Requirements according to EN 61800 5 2 2008 04 When connected appropriately the safety concept K2 does not supply any share of dangerous undetected errors in the safety chain of the function STO...

Страница 86: ...ages dur ing the deceleration Current range The current range specifies the maximum admissible currents Distinction is made between peak and rated current X The peak current is only admissible for a s...

Страница 87: ...ll and for the rotating field In general the spec ified values are r m s values Currents are indicated as sine crest values In order to get r m s values the sine crest value must be divided by Rated c...

Страница 88: ...ow nominal torque As a result the voltage constant and the inductance are low the wires of the coil are thin and the rotor diameter is small Due to the low inductance nut setting motors are operated w...

Страница 89: ...R I e m f n 1 30 A 50 V 1 000 RPM 5 400 RPM 300 V From this results a power of P 300 V 30 A 9 kW At an intermediate circuit voltage of 300 V an input current results from the supply voltage of I P 300...

Страница 90: ...15 1 PHOENIX Connectors PHOENIX CONTACT GmbH Co KG Flachsmarktstr 8 D 32825 Blomberg Tel 49 5235 300 Fax 49 5235 31200 http www phoenixcontact com 15 1 1 Order Key for PHOENIX Connectors A labeled co...

Страница 91: ...2 5 3 STF 5 08 3 pole CombiCon connector with flange FKC 2 5 18 ST 5 08 1875917 18 pole CombiCon plug component with spring cage connection PC 4 3 STF 7 62 3 pole Power CombiCon connector with flange...

Страница 92: ...d is indicated below the according connectors in the chapter Connector Pin Assignment 15 2 SIBA fuses SIBA Sicherungen Bau GmbH Borker Str 22 D 44534 L nen Tel 49 23 06 70 01 0 FAX 49 23 06 70 01 10 E...

Страница 93: ...Appendix Manufacturers 92 List of Manufacturers...

Страница 94: ...etely revised sinudyn 36 Hardware Description 0360520xx Front Connection Design 036 servo tec sinudyn 36 05 xx R003 SM EN hk ez ac she March 22 2006 The figures of the devices with PE bolt has been re...

Страница 95: ...restart lock have been modified sinudyn 36 Hardware Description 0360520xx Front Connection Design 036 servo tec sinudyn 36 05 xx R008 SM EN hk ez ac she al sli s uh November 29 2011 Chapter regarding...

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