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4

Project planning

This chapter includes important information about the proper integration of the UE410
Safeguard Detector Box safety system for planners, developers, and designers.

4.1

Safety

DANGER

Dangerous state of the machine

b

Make sure that the dangerous state of the machine is and remains switched off
during mounting, electrical installation, and commissioning.

b

Make sure that the safety evaluation module outputs do not affect the machine
during mounting, electrical installation, and commissioning.

DANGER

Hazard due to lack of effectiveness of the protective device
If insufficiently mounted or subjected to excessive vibrations, the sensors may become
detached or damaged.
It is possible for people to enter the hazardous area when the machine is running.

b

Where necessary, take suitable vibration reduction measures.

DANGER

The path of the beam between the sensor and the object being detected must always
be kept free and must not be disrupted or manipulated by any other objects.

4.2

Prerequisites

Structural prerequisites

The system only detects the surfaces of objects and not intervention by a person into
the hazardous area of the machine. For this reason, ensure that the detected object
covers the hazardous area in a manner that sufficiently prevents access or interruption.

The distance between the object (e.g.,

 

carton blanks) and the machine must not be so

big that an interruption by a person is possible or else there may still be a hazard
despite an object having been detected (which is the movable physical guard).

If the object moves to the side in the magazine, an interruption opening may be cre‐
ated, which, in some circumstances, may not be detected by the sensors. Correspond‐
ing countermeasures must be taken by the machine user.

Optical properties of objects

DANGER

Transparent objects (film packing , bottles, etc.) may cause availability problems as a
result of their direction-changing effect on light and may lead to safety-relevant incor‐
rect switching. For this reason, such objects must be kept out of the sensing range of
the sensors.

The objects to be detected must have the following properties:

•

The remission of the objects must be between 6

 

% and 90

 

% of a diffusely scatter‐

ing nature. This corresponds to black to white carton surfaces.

•

Very dark and retroreflective or shiny objects may cause availability problems.

PROJECT PLANNING 

4

8021417/2018-01-17 | SICK

O P E R A T I N G   I N S T R U C T I O N S | UE410 Safeguard Detector Box

13

Subject to change without notice

Содержание UE410-SD

Страница 1: ...O P E R A T I N G I N S T R U C T I O N S UE410 Safeguard Detector Box Functional safety system...

Страница 2: ...s only permissible within the limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of S...

Страница 3: ...tion 14 4 4 Response time 14 4 5 Integrating the equipment into the electrical control 14 4 6 Testing plan 14 4 6 1 Recommendations for regular checks 15 4 6 2 Carrying out thorough checks 15 5 Mounti...

Страница 4: ...t for Safeguard Detector sensor 38 13 3 Data sheet UE410 SD 39 13 4 Sensor dimensional drawing 42 13 5 Dimensional drawings for UE410 SD safety evaluation module 43 14 Ordering information 45 14 1 UE4...

Страница 5: ...efore working with the UE410 SD and the Safeguard Detector sensors 1 3 Target groups and structure of these operating instructions These operating instructions are intended for the following target gr...

Страница 6: ...ies if not prevented NOTICE Indicates a situation presenting possible danger which may lead to property damage if not prevented NOTE Indicates useful tips and recommendations Instructions to action b...

Страница 7: ...e 8 b Read the operating instructions before commissioning b Protect the devices from moisture and contamination 2 2 Intended use Safeguard Detector photoelectric proximity sensor The Safeguard Detect...

Страница 8: ...expertise and experience in the relevant field and is sufficiently familiar with the use of the protective device on the machine to be able to assess whether it is in an operationally safe state Elect...

Страница 9: ...ects acting as a physical guard e g transport containers Figure 1 Material in the detection zone carton magazine sufficiently filled If the magazine is not sufficiently filled or is empty a person can...

Страница 10: ...safety function response time e g while hazardous system movements are stopping after the safety function has been triggered DANGER The technical process parameters must be set to ensure that enough o...

Страница 11: ...failure proof Table 1 Safeguard Detector sensor pair with two Safeguard Detector photoelectric proximity sensors Designation Description Part number SAPP02D 06A0001 Sensor pair consisting of 2 Safegua...

Страница 12: ...plied with voltage via the UE410 SD safety evaluation module see Wiring notes page 24 3 PRODUCT DESCRIPTION 12 O P E R A T I N G I N S T R U C T I O N S UE410 Safeguard Detector Box 8021417 2018 01 17...

Страница 13: ...he machine For this reason ensure that the detected object covers the hazardous area in a manner that sufficiently prevents access or interruption The distance between the object e g carton blanks and...

Страница 14: ...position due to a mounting error and therefore constantly detects a foreign object such as the floor An error of this kind is discovered by a plausibility check Restart interlock and reset The sensor...

Страница 15: ...lidation page 29 Thorough check of the relevant points on the checklist see Checklist for initial commissioning and commissioning page 48 If a thorough check discovers a fault the machine must be shut...

Страница 16: ...aluation module must switch to the safe status and stop the dangerous movement w Remove the material from the maximum sensing range of the sensor 100 mm The OSSD switching outputs of the UE410 SD safe...

Страница 17: ...rence between the sensors Positioning the sensors in relation to one another The sensors should be positioned at a slight angle to the object being detected see figure 5 Otherwise the beam of light co...

Страница 18: ...w the fixing screws tightly yet because the sensor needs to be realigned after electrical installation see Positioning and aligning the sensors page 27 b The maximum permissible tightening torque of t...

Страница 19: ...is able to conduct electricity effectively 3 Snap the device into place on the DIN mounting rail by applying slight pressure in the direction of the arrow 3 Figure 7 Attaching the end pieces 4 Instal...

Страница 20: ...s Figure 9 Removing the devices from the DIN mounting rail 2 Press the device down at the rear 1 and remove it from the DIN mounting rail 2 in the direction of the arrow while keeping it pressed down...

Страница 21: ...lectrical installation b Make sure that the dangerous state of the machine is and remains switched off b Always use suitable voltage supply b Make sure that the outputs of the evaluation module have n...

Страница 22: ...ages with safe separation SELV PELV as specified in EN60664 and EN50178 Electronic equipment for use in power installations or NECClass2 in accordance with UL1310 External protective elements must be...

Страница 23: ...3 Open Reset required indicator light at Q3 I3 No function I4 Connection for reset pushbutton A1 UB UE410 SD voltage supply A2 GND Y1 Application diagnostic output for sensor pair A Y2 Application dia...

Страница 24: ...nnected to inputs I7 I8 NOTE Preventing cross circuits using separate sensor cabling A cross circuit between the cables of the sensor to the SICK safety evaluation module may not be detected by the SI...

Страница 25: ...line is at the ground potential The UE410 SD the sensors and the connected protective devices must be con nected to the same GND connection Use suitable components and devices that meet all applicable...

Страница 26: ...o sensor pairs 1 Selection of the operating mode 2 Configuration of output Q3 3 Reset pushbutton 6 ELECTRICAL INSTALLATION 26 O P E R A T I N G I N S T R U C T I O N S UE410 Safeguard Detector Box 802...

Страница 27: ...tected in use b Fill the magazine with objects until an interruption is effectively prevented b Align the sensor at an angle to the front object see Positioning the sensors in relation to one another...

Страница 28: ...ut Q3 can either be used for connecting a signal lamp for reset required or for connecting a higher level control see table 4 page 32 7 CONFIGURATION 28 O P E R A T I N G I N S T R U C T I O N S UE410...

Страница 29: ...n object into the detection zone of the sensors Compliance with the maximum sensing range of the sensors no detection if the hazardous point is not sufficiently covered by a suitable object e g when t...

Страница 30: ...ty personnel or specially qualified and authorized personnel and must be documented in a traceable manner 8 COMMISSIONING 30 O P E R A T I N G I N S T R U C T I O N S UE410 Safeguard Detector Box 8021...

Страница 31: ...r connection of a signal lamp low I3 No function I4 Flashing green Reset pushbutton fault Green Reset pushbutton and EDM closed I5 I6 Green Sensor pair A active object detected Off Sensor pair A switc...

Страница 32: ...rrent operation at at least one sensor pair then both safety outputs Q1 and Q2 are immediately switched off low and LED Q1 2 goes out If an object is then detected again at both sensor pairs both appl...

Страница 33: ...ect an object If this condition is fulfilled the device goes to the state reset required The LED RES REQ flashes at 1 Hz and output Q3 goes to high or pulses synchronously with the LED RES REQ dependi...

Страница 34: ...ault and that this operating fault has been corrected In the event of frequently occurring discrepancy errors the system must be shut down immediately and checked 9 OPERATION 34 O P E R A T I N G I N...

Страница 35: ...thorough checks is defined by the manufacturer and the operator of the machine see Testing plan page 14 The regular thorough checks serve to verify the effectiveness of the protective device and detec...

Страница 36: ...ons w Fully align the beam of light light spot with the object w Clean the optical surfaces w Check compliance of the detection zone and adjust mounting position if necessary Yellow status LED lights...

Страница 37: ...pecific regula tions Efforts should be made during the disposal process to recycle the constituent materials particularly precious metals DISPOSAL 12 8021417 2018 01 17 SICK O P E R A T I N G I N S T...

Страница 38: ...ICK subsidiary Table 8 Response time of the overall safety system Response time of the overall safety system sensors and safety evalua tion module Max 160 ms 13 2 Data sheet for Safeguard Detector sen...

Страница 39: ...r power up 10 s Short circuit protection 4 A gG with trigger characteristics B or C Table 11 Input circuit I1 I8 Minimum Typical Maximum Number of inputs 8 Input voltage high 13 V DC 30 V DC Input vol...

Страница 40: ...4 0 A IQn TU 55 C 3 2 A Figure 14 Load chart Q1 Q2 Q3 and UOUT of UE410 SD 1 IQn A 2 TU C 3 TU max 4 Sum current over temperature Test pulse width 500 s 640 s 700 s Test pulse frequency Q1 Q2 12 5 Hz...

Страница 41: ...tance 5 500 Hz 5 grms EN 60068 2 64 Table 17 Terminal and connection data Minimum Typical Maximum Single wire or fine stranded 1 0 14 mm to 2 5 mm or 2 0 14 mm to 0 75 mm Fine stranded with ferrule in...

Страница 42: ...of the object being detected 2 Optical axis sender 3 Optical axis receiver 4 Status LED yellow status of the received beam of light 5 Status LED green power supply 6 M3 threaded mounting hole 7 Connec...

Страница 43: ...1 93 3 96 5 89 8 71 3 120 6 114 3 109 93 7 75 3 14 8 14 8 5 1 22 5 Figure 16 Dimensional drawing UE410 SD400 Dimensions in mm TECHNICAL DATA 13 8021417 2018 01 17 SICK O P E R A T I N G I N S T R U C...

Страница 44: ...0 6 114 3 93 7 109 22 Figure 17 Dimensional drawing UE410 SD300 Dimensions in mm 13 TECHNICAL DATA 44 O P E R A T I N G I N S T R U C T I O N S UE410 Safeguard Detector Box 8021417 2018 01 17 SICK Sub...

Страница 45: ...ector sen sor pairs SAPPD2D 06AP006 1089446 UE410 SD safety evaluation module with screw terminals and 1 Safeguard Detector sensor pair SAPPD2D 06AP007 1089570 UE410 SD safety evaluation module with s...

Страница 46: ...e connector orange PVC DOL 0803 G05M 6022009 M8 5 m 3 wire straight male connector black PUR DOL 0803 G05MC 6025889 M8 5 m 3 wire angled male connector orange PVC DOL 0803 W05M 6022012 M8 5 m 3 wire a...

Страница 47: ...he relevant standards and or technical specifica tions Complete EU declaration of conformity for download You can call up the EU declaration of conformity and the current operating instructions for th...

Страница 48: ...against manipulation which prevent reaching under above or around the ESPE Yes No Has the maximum shutdown and or stopping time of the machine been mea sured specified and documented at the machine a...

Страница 49: ...ble and invisible beam A combination of multiple hazards MTTFD Mean time to dangerous failure ISO 13849 EN ISO 13849 OSSD Output signal switching device signal output for the protective device which i...

Страница 50: ...it switches the associated safety outputs to the OFF state This signal can be passed to controllers resulting in the dangerous state coming to an end e g to stop the machine or the vehicle A horizonta...

Страница 51: ...ching the plug in terminals 20 9 Removing the devices from the DIN mounting rail 20 10 Terminals of the UE410 SD 23 11 Connection diagram of Safeguard Detector photoelectric proximity sensor 24 12 Con...

Страница 52: ...8 8 Response time of the overall safety system 38 9 General sensor data 38 10 Supply circuit A1 A2 39 11 Input circuit I1 I8 39 12 Control outputs Y1 Y2 39 13 Output circuit Q1 Q2 Q3 UOUT 40 14 Genera...

Страница 53: ...LIST OF TABLES 18 8021417 2018 01 17 SICK O P E R A T I N G I N S T R U C T I O N S UE410 Safeguard Detector Box 53 Subject to change without notice...

Страница 54: ...18 LIST OF TABLES 54 O P E R A T I N G I N S T R U C T I O N S UE410 Safeguard Detector Box 8021417 2018 01 17 SICK Subject to change without notice...

Страница 55: ...LIST OF TABLES 18 8021417 2018 01 17 SICK O P E R A T I N G I N S T R U C T I O N S UE410 Safeguard Detector Box 55 Subject to change without notice...

Страница 56: ...Mexico Phone 52 472 748 9451 E Mail mario garcia sick com Netherlands Phone 31 30 2044 000 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Pho...

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