• This pump is manufactured to very tight tolerance spacing between moving parts. Any debris entering the pump
will cause extensive and expensive damage to the internal parts. The Sea Recovery Pre-filter will stop any debris
and protect the High Pressure Pump. Use caution when changing filter elements and do not allow any debris
from the pre-filter element to enter the outlet port of its housing.
• If this pump requires maintenance within the warranty period, and--if after examination by Sea Recovery
Corporation--is found to be non-operational due to a warranty failure, it will be repaired or replaced with a rebuilt
pump at Sea Recovery Corporation's discretion. If the pump requires maintenance outside of the warranty period
or is damaged due to non-warranty reasons, then it will be repaired or replaced (for a fee) with a rebuilt pump
depending on the severity of damage. For repair or replacement, contact Sea Recovery for a Material Return
Authorization and shipping instructions.
High Pressure Pump Problems and Solutions:
1. High Pressure Pump flow is normal when the System's operating pressure is below 100 PSI, but the flow drops
or becomes erratic and pulsates as pressure is applied.
a. Worn High Pressure seals from normal use require replacement.
b. Worn High Pressure Pump's valves, valve seats, valve springs and or valve seat O-rings are broken or worn
due to normal use and are allowing internal bypass. Repair the pump with a valve and seal kit.
2. High Pressure Pump is noisier than usual and pulsations are observed in hoses and gauges.
a. Worn or broken valve, valve spring or valve seat. Repair the pump with a valve and seal kit.
b. Pump is experiencing cavitation and is not receiving sufficient feed water at its inlet due to a blockage prior
to the pump’s inlet port. Clear the blockage in the feed water line.
3. High Pressure Pump Leaks Oil
a. Determine source of leak and replace appropriate associated seal.
4. High Pressure Pump leaks water between manifold and drive end.
a. Inlet Packings may be worn due to normal use; due to operation under a vacuum condition; or because
pump has been operated dry, without inlet feed water.
b. Repair the pump with a seal kit.
High Pressure Hose
The High Pressure Hose has been assembled with crimp fittings. The High Pressure Hose is NOT repairable.
Should leaks, damage, or failure develop, order a replacement hose from Sea Recovery Corporation.
Reverse Osmosis Membrane and Pressure Vessel Assembly
Note: The System's RO Membrane Element is accessible with the vessel attached to the frame, provided
that there is sufficient room to remove the element. You will need to replace all brine and product water
O-Ring that are attached to the end plugs within the High Pressure Vessel Assembly each time the RO
Membrane Element is removed or replaced. Ensure that the O-Rings are on-hand prior to repair. Refer to
the instructions below, as well as the proceeding diagram, to disassemble the RO Membrane Element and
Vessel Assembly. In this section, the numbers in brackets [#] refer to the reference numbers in the diagram.
Note: RO Membrane Element must be installed and removed from the INLET end of the High Pressure
Vessel.
Caution: At each end of the RO Membrane Element is a product water tube, approximately ¾ in. (1.9 cm)
diameter by 1 in. (2.5 cm) long. The outside diameter surface of the product water tube is a sealing surface,
which isolates the product water from the feed water. The surface of the Product Water Tube must be scratch
free. Never use pliers or other grabbing tools on the Product Water Tube. Do not drop the RO Membrane
Element onto a hard surface, as the Product Water Tube may be damaged.
103
Maintenance and Repair
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