Sea-doo GTX Limited iS 255 2009, Руководство по ремонту, Страница: 533 / 555

Section 07 BODY AND HULL
Subsection 03 (HULL)
smr2009-043-025_a
1. Passe thru insert
smr2009-043-026_a
1. Blind hole insert
All type inserts may be replaced if the inner screw
threads are damaged beyond use.
NOTE: Inserts should only be replaced as a last
resort. First try passing a tap, cleaning the hole,
and using a NEW screw with Scotch Grip thread-
locker. If fastener can be tightened to the speci-
fied torque, do not change insert. If torque cannot
be applied, drill and tap insert one size larger be-
fore trying to change an insert.
Insert Removal
1. Heat the insert using a heat gun to soften the
glue securing the insert into the hull.
2. Remove any excess glue from around the head
of the insert that would prevent proper insertion
of the socket used to remove the insert.
smr2009-043-026_b
BLIND HOLE INSERT
1. Excess glue on head
3. Use a six pan socket of appropriate size and a
ratchet wrench to unscrew the insert from the
hull.
NOTE: An impact tool may be used to facilitate
removal of the insert.
Insert Installation
1. Clean the insert hole in the hull to remove any
dirt or loose glue using clean, dry, oil free fil-
tered air.
NOTICE
Do not use a metal tool to clean or
remove the glue inside the hull insert hole to
prevent damaging the threads in the hull ma-
terial. The glue that is properly bonded to the
hull does not need to be removed.
2. If the insert passes completely through the hull,
screw a stud of appropriate size into the insert
(M6 or M8) to prevent any glue from seeping
into the fastener threads in the insert. Apply
DEVCON HP 250 Q glue to the outer threads
of the insert.
NOTE: Apply a sufficient amount of glue thru the
full length of the insert threads to ensure excess
glue will come out of the hole as the insert is
screwed into the hull.
3. If the insert screws into a blind hole, apply DE-
VCON HP 250 Q glue to the threads in the hull.
4. Screw the insert in the hull boss and torque to
25 N•m (18 lbf•ft). Ensure the flanged portion
of the insert makes contact with the boss it is
being screwed into.
510
smr2009-042