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7.3 BURNING 

During  normal    exploitation    of  boiler    burning    process    is  based  on    periodic 
refueling  and  raking  a  grate  by    moving    the    arm    of    mobile    grate    mechanism  
(pos.  13).  Single  load  of  basic  fuel  is  sufficient  for 6  hours  of  boiler  operation  
at    rated  power.    With    lower  capacity    the    period    of    slow    burning    (time  gap 
between refueling) may be elongated. 
 In  the  central heating  installation  heating  requirement  is  changing  along  with  
outdoor  conditions, e.g. daytime  and  temperature.  Temperature  of  water  leaving  
out    the    boiler    depends    also    on    thermal  characteristic  of  building,  e.g. 
construction materials, in particular the insulation one.  
Combustion intensity and the heat Power of the boiler is to be regulated by opening 
and  closing  the  air  dosing  flap  (pos.  10),    or  mechanically,  with  the  air  draught 
regulator  (pos. 14), or manually, by adjusting the regulation screw, placed in the air 
dosing flap. Combustion intensity regulation and heat capacity of a boiler  should be 
performed by opening and closing the air dosing flap.  
 
7.4. CLEANING THE BOILER

 

 
In  order  to  use  fuel  in  the  safe  manner,  and  to  get  declared  boiler’s  power  
and    heat    efficiency,  keeping  adequate  cleanliness  of  combustion  chamber  and 
convection  channels  is  indispensable.  As  far  as  furnace  chamber  is  concerned, 
special attention should be paid when removing ash and slag  from between  grate 
orifices and  chamber’s walls.  Such  a  cleaning  should  be exercised prior  each 
boiler’s  fire up  process, but not less than    after  150÷260  of boiler’s continuous  
work. Cleaning  of  convection  channels,  with  volatile  ashes  residues,  should  be  
performed    every    3÷7  days,    depending  on  quality    of  burned  fuel.    The  cleaning 
operation is done through  washout holes indicated on the drawing (p.  11,12, pos.5). 
It  is  also  important,  that  whirling  elements  placed  In  the  upper  part  of  fumes  
outlet  channel (pos. 15) are regularly cleaned. 
Once cleaning is  finished,  those holes  should  be  sealed  tightly.  Cleaning  the  
chimney duct  is not less  important.  In  case  of  low  temperatures  in boiler in  the  
longer  time,  it    is  necessary  to    “heat”  the    boiler    periodically    (at      least    once    a  
week)  burning-out  in  temperature  70÷80°C.  This   is important for extending the 
durability of boiler. 

 

 

7.5. END OF HEATING SEASON 
 
Once heating season is finished, or in other cases of scheduled stops, wait the fuel to 
be  completely  burned  out.    Once  boiler  is  out  and  cooled  down,  remove  from    the  
furnace  all  remains  of burned fuel and  apply  cleaning  and  conservation  of  the  
entire  boiler.  Pay  special    attention  to  lubricate  inner  partitions  of  combustion 
chamber and all movable elements with oil. After the end of heating season, should 
be protected also feeder drive mechanism with oil.

 

For  the  period  of  brake  time,  water  should  not  be  drained  out  of  boiler  and  
installation.    If    boiler’s  stopping  took  place  in  emergency  conditions,  glowing  fuel 
shell  be  removed  into  metal  box  and  taken  out  of  boiler  room,  or  alternatively  the 
gloving fuel may be covered with sand. 

 

NOTE: it is not allowed to put out the fire with water when in the boiler’s room! 

Содержание UWG

Страница 1: ...CUMENTATION of water boiler s for heating installations SAS UWG type adopted for black coal combustion of nut coal SAS UWG Z A K A D M E T A L O W O K O T L A R S K I 28 100 Busko Zdr j Owczary ul Prz...

Страница 2: ...r to a chimney 7 6 4 Connecting boiler to a chimney installation 8 7 Operation and installation guidelines 8 7 1 Filing with water 8 7 2 Boiler s firing up 9 Table technical exploitation parameters 10...

Страница 3: ...3...

Страница 4: ...ection Boilers are specifically recommended for the flats heating in single family homes pavilions etc where calculated feeding water temperature does not exceed 85 C and working pressure does not exc...

Страница 5: ...or boilers SAS UWG above 17 kW for boilers up to 14 kW the washout door and load door make up one unit pos 5 6 for boiler s convection channels cleaning In the upper convection section of the boiler t...

Страница 6: ...ical Start Up Documentation 6 1 REQUIREMENTS FOR BOILER ROOM The boiler room where the heating boiler for central heating installation shall be installed must conform the requirements of detailed regu...

Страница 7: ...ed chimney draught of min 0 12 0 30 mbar see tab p 10 point 9 Selection of the chimney s height and section comparing to boiler power should be based on detailed regulations being in force in the coun...

Страница 8: ...ion NOTE It is recommended to connect the boiler to heating system provided with three or four pass valve The main advantage of such connection is boiler protection function against low temperature co...

Страница 9: ...and wood Then thin layer of coal is applied Once the batch of coal is glowing ash box and furnace door should be closed Open fuel load door and fill the combustion chamber with fuel up to the lower ed...

Страница 10: ...5 205 220 260 300 330 9 Required chimney draught mbar 0 30 10 Maximal allowable opperating pressure bar 1 5 11 Maximal allowable working temp C 85 12 Reccomended heating water working temp C 60 80 13...

Страница 11: ...blowdown connection 3 water jacket 10 air intake dosage flap 16 hot water connector pipe 22 thermometer 4 furnace chamber 11 water grates 17 smoke conduit 5 6 washout fuel load door 12 cast iron grate...

Страница 12: ...wdown connection 3 water jacket 10 air intake dosage flap 16 hot water connector pipe 22 thermometer 4 furnace chamber 11 water grates 17 smoke conduit 5 washout door 12 cast iron grates movable 18 sm...

Страница 13: ...ior each boiler s fire up process but not less than after 150 260 of boiler s continuous work Cleaning of convection channels with volatile ashes residues should be performed every 3 7 days depending...

Страница 14: ...its damage all defects of boiler should be immediately removed NOTE The boiler should be regularly cleansed from soot and tarry residues any residue on the convection channels walls disrupts proper h...

Страница 15: ...lements Clean both fumes whirlin elements and fumes channel with boiler s tools Sudden temperature and pressure rise installation valves closed open the valves pressure vessel frozen heat the pressure...

Страница 16: ...ating installation make check if all boiler s components are in good working condition and that the boiler is fully equipped NOTE Boilers need to be transported in the vertical position In order to re...

Страница 17: ...ometer 5 Warranty does not cover consumable items sealant rope 6 Manufacturer is obligated to carry out the charge free repair under warranty in time period of 14 days starting from the date of applic...

Страница 18: ...mentation however basic described properties of the product shall be maintained Any remarks and questions on boiler s SAS type exploitation shall be addressed ZAK AD METALOWO KOTLARSKI Owczary ul Prze...

Страница 19: ...19 SERVICE REPAIRS...

Страница 20: ...mperature boiler of SAS UWG type installed and operated in pursuance of Technical Start Up Documentation Boiler no Heating capacity Heated surface Year of manufacture Manufacturer signature and stamp...

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