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Part Number 550-100-061 1005

The replacement gasket kit (P/N: 383-500-133) includes four equal length pieces of
 adhesive backed gasket material.  These new gaskets will be applied to the base of the
 boiler opposed to the plastic door as done previously.

Installation Instructions:

1.

 

Turn off service switch on boiler control panel.

2.

 

Remove boiler front door by removing the two knurled screws at the bottom with a flat blade screwdriver.  

    Once the knurled screws are removed, lift the front door off the boiler.

3.

 

Remove the existing gasket and adhesive from the top, bottom, and sides of the front door.

4.

 

Clean the edges of the boiler in the locations of the new gasket as shown in Figure 1.  Isopropyl Alcohol 

    may be used to remove any oil or residue.  Allow the surfaces time to dry before continuing to the next step.

STOP! Read before proceeding:

WARNING

Turn off gas and electricity before replacing gaskets. If boiler is hot from operation, 
allow time to cool before proceeding.  Failure to follow all instructions can cause 
severe personal injury, death or substantial property damage.

When applying the gasket only remove plastic backing to expose the adhesive as 
needed.  This will make the gasket easier to handle.  Minimize gaps between sections 
of gaskets and trim any excess length.

Instructions:

Gasket Replacement

Ultra Series 1 & 2 

Gas-fired
water boile

r

CAUTION

If boiler is hot from operation, allow time to cool before proceeding. 

 Failure to 

perform the following can cause minor personal injury or property damage.

NOTICE

Indicates special instructions on installation, operation or maintenance that are
important but not related to personal injury or property damage.

NOTICE

Do not stretch gaskets when applying them to the boiler.  Simply press the gasket
 firmly into place to allow the adhesive to make contact with the boiler.

NOTICE

WARNING

These instructions must only be used by a qualified, installer/service technician.  
Read completely before beginning the replacement.  Failure to follow all instructions
can cause severe personal injury, death or substantial property damage.

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