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Appendix C Peripherial options and parts

Appendix C Peripherial options and parts

This chapter describes how to select the options and parts of CV10 inverters.

C.1 Peripherial wiring

Below is the peripherial wiring of CV10 inverters.

Name

Descriptions

Circuit b Earth

leakage protection

Prevent from electric shock and protect the power supply and the cables system from
overcurrent when short circuits occur. Please select an additional earth leakage protection with
the function of reducing high order harmonic and with the rated sensitive current above 30mA.

Input reactor

This device is used to improve the power factor of the input side of the
inverter and control the

higher harmonic current.

EMC filter

Control the electromagnetic interference generated from the inverter. It is
installed in parallel with the input of the inverter, and placed under it

Braking resistors

Shorten the DEC time

Choke

Prolongues the effective transimitting distance of the inverter because controls the
sudden high voltage provoqued when switchiong on/off the IGBTs of the inverter.
Recommended when the cable distance between the inverter and the motor is
between 50m and 100m. Please install close to the output terminals of the inverter.

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Содержание CV10-002-S2

Страница 1: ...USER MANUAL INVERTER CONTROLVIT CV10...

Страница 2: ......

Страница 3: ...ion 22 5 2 Diagram of quick start 67 6 Fault tracking 68 6 1 Maintenance intervals 68 6 1 2 Cooling fan 70 6 1 3 Capacitors 70 6 1 4 Power cable 71 6 2 Fault solution 71 6 2 1 Alarm and fault indicati...

Страница 4: ...aution you about conditions which can result in serious injury or death and or damage to the equipment and advice on how to avoid the danger Following warning symbols are used in this manual Symbols N...

Страница 5: ...n 10 The conductivity of PE grounding conductor is the same as that of the phase conductor with the same cross sectional area R S and T are the input terminals of the power supply while U V and W are...

Страница 6: ...er torque to tighten screws Keep the inverter parts and components away from combustible materials during maintenance and component replacement Do not carry out any isolation and pressure test on the...

Страница 7: ...ify the power degree 2 Check that the actual current of the motor is less than the rated current of the inverter 3 Check that the control accuracy of the load is the same of the inverter 4 Check that...

Страница 8: ...ate 9 Check that there are no screws cables and other conductive items left in the inverter If not get them out 2 1 5 Basic commissioning Complete the basic commissioning as follows before actual util...

Страница 9: ...setting PID setting and MODBUS communication setting Switch between different settings Automatic voltage adjustment Keep output voltage stable when the grid voltage changes Fault protection More than...

Страница 10: ...iption Detailed content Product Model of the inverter CV10 Inverter Rated power Power range 002 0 2 kW 008 0 75 kW 022 2 2 kW Voltage degree Voltage degree S2 AC 1PH 220 15 240 10 2 5 Rated specificat...

Страница 11: ...internal components 5 Simple name plate See Type Designation Key for detailed information 6 Keypad port Connect the keypad 6 is for external installation 7 8 Control circuit terminals See Electric In...

Страница 12: ...stable functions of the inverter Check the installation environment as followings Environment Conditions Installation site Indoor Environment temperature 10 40 and the temperature changing rate is les...

Страница 13: ...rs should be installed in a clean and ventilated environment according to enclosure classification Cooling air must be clean free from corrosive materials and electrically conductive dust 3 1 2 Instal...

Страница 14: ...of main circuit Note The circuit breaker braking resistor input reactor input filter and output filters are optional parts Please refer to Peripheral Optional Parts for detailed information Before con...

Страница 15: ...unding terminal at the inverter and motor ends Route the motor cable input power cable and control cables separately 3 2 3 Wiring of terminals in main circuit 1 Fasten the grounding conductor of the i...

Страница 16: ...10V reference zero potential AO 1 Output range 0 10V or 0 20mA 2 The voltage or the current output depending on J2 3 Deviation 1 25 S1 Digital input 1 1 Internal impedance 3 3k 2 0 4V corresponds to l...

Страница 17: ...rter is connected to multiple motors a separate thermal overload switch or a circuit breaker must be used for protecting each cable and motor These devices also may require a separate circuit breaker...

Страница 18: ...nverter is in the forward rotation state LED on means the inverter is in the reverse rotation state LOCAL REMOT LED for keypad operation terminals operation and remote communicationcontrol LEDoffmeans...

Страница 19: ...ult alarm state Quick key The function of this key is confirmed by function code P07 02 4 1 Keypad displaying The keypad displaying state of CV10 inverters is divided into stopping state parameter run...

Страница 20: ...state of stopping running or fault press PRG ESC to enter into the editing state if there is a password see P07 00 The editing state is displayed on two classes of menu and the order is function code...

Страница 21: ...ction code editing state 0 0 0 0 0 will be displayed Unless using the correct password the operators cannot enter it Set P7 00 to 0 to cancel password protection function The password protection becom...

Страница 22: ...SVPWM Control P05 Input Terminals P06 Output Terminals P07 Human mafchine interface P08 Enhanced Function P09 PID Control P10 Multi step speed control P11 Protective parameters P14 Serial communicati...

Страница 23: ...RST simultaneously in running state to make the inverter coast to stop 1 Terminal running command channel LOCAL REMOT flickering Carry out the running command control by the forward rotation reverse...

Страница 24: ...equency AI2 0 10V 0 20mA can be switched by the jumper Note when AI2 selects 0 20mA input 20mA corresponds to 10V 100 0 of the analog input corresponds to P00 03 100 0 of the analog input corresponds...

Страница 25: ...B frequency commands are selected as keypad setting this parameter will be the initial value of inverter reference frequency Setting range 0 00 Hz P00 03 the Max frequency 50 00Hz P00 11 ACC time 1 AC...

Страница 26: ...carrier frequency ideal current waveform little current harmonic wave and motor noise The disadvantage of high carrier frequency increasing the switch loss increasing inverter temperature and the impa...

Страница 27: ...ter DC braking Start the motor from the starting frequency after DC braking set the parameter P01 03 and P01 04 It is suitable in the cases where reverse rotation may occur due to the low inertia load...

Страница 28: ...inear type The changing mode of the frequency during start up and running The output frequency increases or decreases linearly 0 P01 08 Stop selection 0 Decelerate to stop After the stop command becom...

Страница 29: ...alid The inverter will stop at the set deceleration time The setting range of P01 09 0 00Hz P00 03 The setting range of P01 10 0 0 50 0s The setting range of P01 11 0 0 100 0 The setting range of P01...

Страница 30: ...er automatically after the initialization Note this function should be selected with caution or serious result may follow 0 P01 19 The running frequency is lower than the lower limit one valid if the...

Страница 31: ...by P01 22 0 P01 22 The waiting time of restart after power off The function determines the waiting time before the automatic running of the inverter when powering off and then powering on Setting rang...

Страница 32: ...r mutual inductance 0 1 6553 5mH Depends on model P02 10 Motor non load current 0 1 6553 5A Depends on model P02 26 Motor overload protection 0 No protection 1 Common motor with low speed compensation...

Страница 33: ...de defines the V F curve of CV10 inverter to meet the need of different loads 0 Straight line V F curve applying to the constant torque load 1 Multi dots V F curve 0 P04 01 Torque boost Torque boost t...

Страница 34: ...load of the motor Note V1 V2 V3 f1 f2 f3 Too high low frequency voltage will heat the motor excessively or damage Overcurrent stall or overcurrent protection may occur The setting range of P04 03 0 00...

Страница 35: ...0 0 P04 10 Low frequency vibration control factor In the SVPWM control mode current fluctuation may occur to the motor on some frequency especially the motor with big power The motor can not run stabl...

Страница 36: ...pause 21 ACC DEC time option 1 25 PID control pause 26 Traverse Pause stop at the current frequency 27 Traverse reset return to the center frequency 28 Counter reset 30 ACC DEC prohibition 31 Counter...

Страница 37: ...inals control running mode Set the operation mode of the terminals control 0 2 wire control 1 comply the enable with the direction This mode is widely used It determines the rotation direction by the...

Страница 38: ...Reverse Reverse Forward ON ON OFF Reverse Forward Forward Reverse ON OFF ON Decelerate to stop OFF 3 3 wire control 2 SIn is the enabling terminal on this mode and the running command is caused by SB...

Страница 39: ...lay time The function code defines the corresponding delay time of electrical level of the programmable terminals from switching on to switching off Setting range 0 000 50 000s 0 000s P05 15 S1 termin...

Страница 40: ...but weaken the sensitivity of the analog input Note AI2 can support 0 10V or 0 20mA input when AI2 selects 0 20mA input the corresponding voltage of 20mA is 10V The setting range of P05 32 0 00V P05 3...

Страница 41: ...ad pre alarm 15 Underload pre alarm 16 Completion of simple PLC stage 17 Completion of simple PLC cycle 18 Setting count value arrival 19 Defined count value arrival 20 External fault 22 Running time...

Страница 42: ...6 Output voltage 7 Output power 8 Set torque value 9 Output torque 10 Analog AI1 input value 11 Analog AI2 input value 14 MODBUS communication set value 1 15 MODBUS communication set value 2 16 30 Res...

Страница 43: ...dify the parameters Please remember all users passwords Retreat editing state of the function codes and the password protection will become valid in 1 minute If the password is available press PRG ESC...

Страница 44: ...unning command When P07 02 6 set the shifting sequence of running command channels 0 Keypad control terminals control communication control 1 Keypad control terminals control 2 Keypad control communic...

Страница 45: ...ed 0x0000 P07 07 The parameter selection of the stop state 0x0000 0xFFFF BIT0 set frequency Hz on frequency flickering slowly BIT1 bus voltage V on BIT2 input terminals state BIT3 output terminals sta...

Страница 46: ...umulative running time 0 65535h P07 18 The rated power of the inverter 0 4 2 2kW P07 19 The rated voltage of the inverter 50 230V P07 20 The rated current of the inverter 0 1 10A P07 21 Factory bar co...

Страница 47: ...t of the rectifier module 16 OH2 Overheat fault of the inverter module 17 EF External fault 18 CE RS485 communication error 21 EEP EEPROM operation fault 22 PIDE PID feedback fault 24 END Running time...

Страница 48: ...running frequency 0 00Hz P07 42 Rampreference frequencyat previousfault 0 00Hz P07 43 Output voltage at the previous fault 0V P07 44 Output current at the previous fault 0 0A P07 45 Busvoltageatthe p...

Страница 49: ...nput terminals state at previous 2 faults 0 P07 56 Output terminals state at previous 2 faults 0 P08 Group Enhanced function P08 00 ACC time 2 Refer to P00 11 and P00 12 for detailed definition CV10 i...

Страница 50: ...ch the traverse is set by P08 15 and when P08 15 is set as 0 the traverse is 0 with no function Traverse range The traverse running is limited by upper and low frequency The traverse range relative to...

Страница 51: ...5 0 P08 26 Given counting value 0 P08 27 Setting running time Pre set running time of the inverter When the accumulative running time achieves the set time the multi function digital output terminals...

Страница 52: ...en the output frequency is among the below or above range of the set frequency the multi function digital output terminal will output the signal of frequency arrival see the diagram below for detailed...

Страница 53: ...r frequency limit mode 1 when the carrier frequency exceeds 1kHz at low speed limit to 1kHz 1 Low speed carrier frequency limit mode 2 when the carrier frequency exceeds 2kHz at low speed limit to 2kH...

Страница 54: ...uency changing ratio 0 01 50 00 Hz s 0 50 Hz s P08 47 Action selection for frequency settings on power off 0x000 0x111 LED ones Action for digital adjustable frequency on power off 0 Save on power off...

Страница 55: ...procedure PID is a relative one 100 of the setting equals to 100 of the response of the controlled system The system is calculated according to the relative value 0 100 0 Note Multi step speed referen...

Страница 56: ...l adjustor works continuously after the time ignoring the proportional effect and differential effect to achieve the Max Frequency P00 03 Shorter the integral time stronger is the adjustment If the va...

Страница 57: ...0 100 0 Setting range of P09 12 0 0 3600 0s 0 0 P09 12 Feedback offline detection time 1 0s P09 13 PID adjustment selection 0x00 0x11 LED ones 0 Keep on integral adjustment when the frequency achieves...

Страница 58: ...ax and they can be adjusted continuously CV10 inverters can set 16 stages speed selected by the combination of multi step terminals 1 4 corresponding to the speed 0 to speed 15 When S1 S2 S3 S4 OFF th...

Страница 59: ...g range of P10 2n 1 n 17 100 0 100 0 0 0 P10 28 Multi step speed 13 0 0 P10 30 Multi step speed 14 0 0 P10 32 Multi step speed 15 0 0 P11 Group Protective parameters P11 01 Sudden power loss frequency...

Страница 60: ...ction will detect the output current and compare it with the limit level defined in P11 06 If it exceeds the level the inverter will run at stable frequency in ACC running or the inverter will derate...

Страница 61: ...current of the motor 1 Overload pre alarm of the inverter comply with the rated current of the inverter LED tens 0 The inverter continues to work after underload pre alarm 1 The inverter continues to...

Страница 62: ...No action under fault undervoltage LED tens 0 Action during the automatic reset 1 No action during the automatic reset 0x00 P14 Group Serial communication P14 00 Local communication address The setti...

Страница 63: ...rdelayisshorterthan the system processing time then the answer delay time is the system processing time If the answer delay is longer than the system processing time then after the system deal with th...

Страница 64: ...ing function P17 00 Set frequency Display current set frequency of the inverter Range 0 00Hz P00 03 0 00Hz P17 01 Output frequency Display current output frequency of the inverter Range 0 00Hz P00 03...

Страница 65: ...ut terminals state of the inverter Range 0000 000F 0 P17 14 Digital adjustment Display the adjustment through the keypad of the inverter Range 0 00Hz P00 03 0 00Hz P17 18 Counting value Display the cu...

Страница 66: ...me of the inverter Range 0 65535min 0m P17 27 Current stage of multi step speed Display the current stage of the multi step speed Range 0 15 0 P17 36 Output torque Display the output torque Positive v...

Страница 67: ...Function Parameters 67 104 5 2 Diagram of quick start...

Страница 68: ...Visual examination The characters are displayed normally Ensure the characters are displayed totally Visual examination Conforming to the manual Main circuit Commonly used Ensure the screws are tight...

Страница 69: ...there is vibration noise in the workrooms Hearing NA Ensure the contactor is good enough Visual examination NA Control circuit PCB and plugs Ensure there is no loose screws and contactors Fasten up NA...

Страница 70: ...an holder off the drive frame with a screwdriver and lift the hinged fan holder slightly upward from its front edge 3 Disconnect the fan cable 4 Remove the fan holder from the hinges 5 Install the new...

Страница 71: ...d on the inverter 2 Check the tightness of the power cable connections 3 Restore power 6 2 Fault solution Only qualified electricians are allowed to maintain the inverter Read the safety instructions...

Страница 72: ...components 4 Braking energy is not evacuated 1 Check the input power 2 Check if the DEC time of the load is too short or the inverter starts during the rotation of the motor or it needs to add the dy...

Страница 73: ...e 2 Check the communication connection distribution 3 Set proper communication address 4 Change or replace the connection distribution or improve the anti interference capability EEP EEPROM fault 1 Er...

Страница 74: ...ing certain device as the master is a promise other than setting by a bottom or a switch or the device has a special message format For example when the upper monitor is running if the operator clicks...

Страница 75: ...nverter if the RS232 interface of the computer is connected to the RS232 interface of the converter the wire length should be as short as possible within the length of 15m It is recommended to connect...

Страница 76: ...BIT7 BIT8 Check bit End bit 10 bit character frame BIT1 BIT7 are the digital bits Start bit BIT1 BIT2 BIT3 BIT4 BIT5 BIT6 BIT7 Check bit End bit In one character frame the digital bit takes effect The...

Страница 77: ...ct different bit checkouts or non checkout which impacts the check bit setting of each byte The definition of even checkout add an even check bit before the data transmission to illustrate the number...

Страница 78: ...code and communication data illustration 7 3 1 Command code 03H 03H correspond to binary 0000 0011 read N words Word the Max continuous reading is 16 words Command code 03H means that if the master re...

Страница 79: ...2 T3 T4 transmission time of 3 5 bytes The meaning of the response is that ADDR 01H means the command message is sent to the inverter with the address of 01H and ADDR occupies one byte CMD 03H means t...

Страница 80: ...t 88H CRC CHK low bit C5H CRC CHK high bit 6EH END T1 T2 T3 T4 transmission time of 3 5 bytes Note section 7 3 1 and 7 3 2 mainly describe the command format and the detailed application will be menti...

Страница 81: ...byte is the group number before the radix point of the function code and the low byte is the number after the radix point But both the high byte and the low byte should be changed into hex For exampl...

Страница 82: ...d 2000H 0001H forward running W R 0002H reverse running 0003H forward jogging 0004H reverse jogging 0005H stop 0006H coast to stop emergency stop 0007H fault reset 0008H jogging stop The address of th...

Страница 83: ...f the inverter 2103H CV10 0x010d R Setting frequency 3001H Compatible with ControlVIT series inverters R Bus voltage 3002H R Output voltage 3003H R Output current 3004H R Operation speed 3005H R Outpu...

Страница 84: ...not be expressed by hex so 50 12 can be magnified by 100 times into 5012 so hex 1394H can be used to express 50 12 A non integer can be timed by a multiple to get an integer and the integer can be ca...

Страница 85: ...ot be set repeatedly 05H Password error The password written to the password check address is not same as the password set by P7 00 06H Data frame error In the frame message sent by the upper monitor...

Страница 86: ...ut the setting range of running command channel is 0 2 if it is set to 3 because the number is beyond the range the inverter will return fault response message as below Abnormal response code 86H mean...

Страница 87: ...e command sent to the inverter If the response message is as below See from the returned data all fault types are 0023H decimal 35 with the meaning of maladjustment STo 7 3 7 2 Example of writing comm...

Страница 88: ...requency P00 03 is 100 100Hz timed by 100 is 10000 and the corresponding hex is 2710H The command sent by the master If the operation is successful the response may be as below the same with the comma...

Страница 89: ...protects the input bridge of the drive against overload 2 The ratings apply at ambient temperature of 40 C 3 It is important to check that in Common DC systems the power flowing through the common DC...

Страница 90: ...t environment Inverter of category C2 inverter of rated voltage less than 1000 V other than pins sockets and motion devices and intended to be installed and commissioned only by a professional electri...

Страница 91: ...2 The motor and control cables are selected as specified in this manual 3 The drive is installed according to the instructions reference in this manual A drive of category C3 is not intended to be us...

Страница 92: ...ers B 1 Keypad structure For external mounting of the keypad take in account that the maximum cable length between the keypad and the inverter is 5 meters The cable must be cross type Ethernet cable w...

Страница 93: ...chart Wall mounting unit mm Model W1 W2 H1 H2 D CV10 002 S2 85 0 74 0 145 5 131 5 134 2 CV10 004 S2 85 0 74 0 145 5 131 5 134 2 CV10 008 S2 85 0 74 0 145 5 131 5 153 2 CV10 015 S2 100 0 89 0 170 5 154...

Страница 94: ...harmonicandwiththeratedsensitivecurrentabove30mA Input reactor This device is used to improve the power factor of the input side of the inverter and control the higher harmonic current EMC filter Cont...

Страница 95: ...Refer to chapter Technical Data for the EMC requirements Asymmetrical shielded motor cable see the figure below must be used to meet the EMC requirements of the CE A four conductor system is allowed...

Страница 96: ...y part of the drive as testing can damage the drive Every drive has been tested for insulation between the main circuit and the chassis at the factory Also there are voltage limiting circuits inside t...

Страница 97: ...16 16 CV10 015 S2 25 16 CV10 022 S2 40 32 C 5 Input Reactors Transient high current in the input power circuit may cause damage to the rectifying components It is appropriate to use AC reactor in the...

Страница 98: ...s are allowed to design install commission and operate on the inverter Follow the instructions in warning during working Physical injury or death or serious property may occur Only qualified electrici...

Страница 99: ...m value specified for the particular drive The drive and the internal chopper are not able to handle the overcurrent caused by the low resistance Increase the power of the braking resistor properly in...

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Страница 104: ...22 05 services salicru com SALICRU COM The Technical Service and Support T S S network Commercial network and warranty information are available in website www salicru com Product Range Uninterruptib...

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