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SG8A Manual Contents:

6/11/2010

www.rottlermfg.com

Mounting Cylinder Heads: ............................................................................................................................ 7-1

360 Degree Rollover Fixtures .............................................................................................................................................. 7-1

Utilize the grooves in the table to align the trunion supports square to the machine. .......................................................... 7-1

Chapter 8 Overhead Cam U Clamp System .......................................................................... 8-1

Alignment and Setup: .......................................................................................................................................................... 8-3

Front to Rear Cylinder Head Alignment: ............................................................................................................................ 8-3

Left to Right Alignment: ..................................................................................................................................................... 8-3

Chapter 9 Selection of the Pilots: .......................................................................................... 9-1

Aligning Cylinder Heads which have Canted Valve Guides ............................................................................................... 9-1

Core Drilling and Reaming Valve Guides: ................................................................................................... 9-2

Using RS500 Rottler Spindle Adapter and Collet Holder .500” (12.7mm): ........................................................................ 9-2

Cutting Counter Bores for Seat Rings: ................................................................................................................................ 9-3

Adjusting the Square Carbide Inserts: ................................................................................................................................. 9-3

Tapping Operations: ............................................................................................................................................................ 9-4

Three Angle Seat Cutting: ............................................................................................................................. 9-4

Changing the Spindle Adapters: .......................................................................................................................................... 9-5

Installing the Spherical self Aligning Toolholder:............................................................................................................... 9-5

Chapter 10 Spindle to Work: ................................................................................................ 10-1

Chapter 11 Control Definitions: ........................................................................................... 11-1

Computer and Controller Definition: ......................................................................................................... 11-1

Master Power On/Off Switch: ........................................................................................................................................... 11-1

Getting Started: .................................................................................................................................................................. 11-1

Power Up: .......................................................................................................................................................................... 11-1

Initialization Screen: .......................................................................................................................................................... 11-1

General Information: .................................................................................................................................. 11-1

Head Select: ....................................................................................................................................................................... 11-1

New: .................................................................................................................................................................................. 11-1

Edit Head Model: .............................................................................................................................................................. 11-1

Delete Head: ...................................................................................................................................................................... 11-1

Mode Select: ................................................................................................................................................ 11-1

Programming the vertical stops & Dwell Options ...................................................................................... 11-1

Homing: ............................................................................................................................................................................. 11-1

Building Programs: ..................................................................................................................................... 11-2

Seat Cutting Mode: ............................................................................................................................................................ 11-2

Setting Zeros: .................................................................................................................................................................... 11-2

Vertical Zero: .................................................................................................................................................................... 11-2

Start the spindle. ................................................................................................................................................................ 11-2

Start Auto Cycle: ............................................................................................................................................................... 11-3

Chapter 12 Safety Tips Before Proceed machining: .......................................................... 12-1

Operation Tips before Machining Valve Seats: .......................................................................................... 12-1

Seat machining Suggested RPM Chart .............................................................................................................................. 12-1

Chapter 13 Troubleshooting: ............................................................................................... 13-1

Eccentricity Problems when Cutting Three Angle Seats: .......................................................................... 13-1

Adjusting and aligning the outer spindle on SG models ............................................................................ 13-3

Chapter 14 Consumable Parts ............................................................................................. 14-1

Chapter 15 Carbide Inserts: .................................................................................................. 15-1