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MANUFACTURING

SG9A

Automatic Seat and Guide Machine

Serial No.: _______________________

Company: _______________________

OPERATIONS AND MAINTENANCE

MANUAL

MANUFACTURED BY:

ROTTLER MANUFACTURING COMPANY

8029 South 200th Street

~ Kent, Washington

98032 USA

Phone:

(253) 872-7050

Fax:

(253) 395-0230

NOTE: WHEN ORDERING REPLACEMENT PARTS,

PLEASE GIVE THE MODEL AND SERIAL NUMBER.

ORDER BY PART NUMBER.

THERE IS A MINIMUM ORDER OF $25.00

Содержание SG9A

Страница 1: ..._________ OPERATIONS AND MAINTENANCE MANUAL MANUFACTURED BY ROTTLER MANUFACTURING COMPANY 8029 South 200th Street Kent Washington 98032 USA Phone 253 872 7050 Fax 253 395 0230 NOTE WHEN ORDERING REPLA...

Страница 2: ...Air Adjustments 2 5 Float 2 5 Power Supply 2 5 Grounding 2 5 Chapter 3 Electrical Enclosure 3 6 Machine Capacity 3 7 Avoid Accidental Starting 3 7 Careless Acts 3 7 Job Completion 3 7 Replacement Par...

Страница 3: ...5 Installing the Spherical self Aligning Toolholder 9 5 Chapter 10 Spindle to Work 10 1 Chapter 11 Control Definitions 11 1 Computer and Controller Definition 11 1 Master Power On Off Switch 11 1 Get...

Страница 4: ...Riser Assembly Parts Description 17 2 SKETCH No 2 Workhead Assembly 17 3 SKETCH No 2 Workhead Assembly Parts Description 17 4 SKETCH No 3 Spindle Assembly 17 6 SKETCH No 3 Spindle Assembly Parts Desc...

Страница 5: ...al display rpm Tool Storage Cabinet 3 drawer Digital Electronic Level Dial gage for depth control of spindle travel Hex key set Built in Vacuum Tester Spindle diameter 3 150 80mm Maximum Spindle Strok...

Страница 6: ...waives any right beyond the foregoing warranty to make a claim against Rottler No warranty is provided for any Products not paid in full Merchandise cannot be returned to Rottler without prior approv...

Страница 7: ...N PLACE and in proper working order KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents KEEP CHILDREN AND VISITORS AWAY All children and visitors should be kept a safe distance from work...

Страница 8: ...is manual DO NOT operate the machine if it is not grounded No single list of electrical guidelines can be comprehensive for all shop environments Operating this machinery may require additional electr...

Страница 9: ...one of the following has occurred tool bit set completely off size work piece or spindle base not clamped spindle is not properly centered and these mistakes will become obvious the minute the cut sta...

Страница 10: ...ide of the cylinder Power Supply This machine has the following power requirements 208 to 240 VAC it shut not exceed 240 Volts Single Phase 50 or 60 Hertz 30 amps See illustration below for correct co...

Страница 11: ...Introductions Safety Installation 3 6 SG9A Manual www rottlermfg com Chapter 3 Electrical Enclosure...

Страница 12: ...rranty and holds itself harmless for any injury or loss that may result from such use Placement Air supply is connected at the right rear of the machine at base of upper casting Connection can either...

Страница 13: ...lift and lift Machine While Machine is on fork lift install five 6 Leveling Screws and Jam Nuts in holes provided in bottom of Machine Base Two 2 Screws installed in rear corners and one 2 Screw insta...

Страница 14: ...Machine Installation 4 9 SG9A Manual www rottlermfg com Location of the Shipping Brackets...

Страница 15: ...hold nylock locking nut secure on top side and loosen bolt with wrench from underside of clamp plate Required machinist level Starret 98 or better NOTE Rotate Level 180 to check that Level is properl...

Страница 16: ...Adjust the fixture to bring the carbide bit flat against the grinding wheel Make sure the carbide tip face is perfectly parallel to the wheel face by pushing it with the thumb Once a good setting is...

Страница 17: ...The level assembly is referenced to the spindle via the level pin It is there for important to check alignment of pin in reference to the spindle This is accomplished by mounting a magnetic base dial...

Страница 18: ...on the supports In most cases we will install the cylinder head deck side down with the exhaust side of the head against the adjustable stops This is particularly true of wedge style heads It is nece...

Страница 19: ...t Install the U Clamp you must use the two bolts included with the fixture and make sure is good and tight The cylinder head gasket surface must be against the machined surface of the U Clamp Fixture...

Страница 20: ...com The Quick Clamp frame is mounted between the trunions and clamped using the clamping plates See Pictures The cylinder head is then held to the frame with the swivel clamp assemblies through the ap...

Страница 21: ...ylinder head and position the level to read front to rear Loosen the lock levers on the supports Be certain the fine adjustment lock screw is loosened Coarse adjustment is made by turning the work pie...

Страница 22: ...l amount less than the nominal size of the valve guide approx 01mm 0 0004 is recommended between the pilot size and the valve guide nominal size This clearance allows the pilot to enter all the guides...

Страница 23: ...Bar down Pilots so it is resting on cylinder Head 7 Place the digital Level pick up unit on Bar Locating Pin Rotate Level so it is positioned front to back see picture bellow 8 Record de tilting of th...

Страница 24: ...ign core drill with valve guide by inserting core drill pilot in guide as head of machine is floated and centered Push green button to start the spindle verify correct rotation Operate at 240 RPM feed...

Страница 25: ...number or use the following alternative method NOTE See Seat and Guide Catalog for suggesting tools to perform this operation Set spindle RPM at approximately 80 120 RPM and Feed Rate at 00010 larger...

Страница 26: ...to valve guide Place a valve in the setting fixture Position the pointer on the valve where you wish to place the top of the seat Remove the valve replace it with the correct pilot Select the proper...

Страница 27: ...r reference faces are perfectly clean The accuracy of the seat angles depends on this While rotating the assembly tool Holder carbide bit holder the carbide tip s cutting edge should just touch the mi...

Страница 28: ...holder about in to the pilot shank release the sleeve to the upper position to achieve perfect centering according to the position of the pilot and lower the toolholder into the pilot manually until r...

Страница 29: ...mputer must shut down its internal systems before main power is removed from it From any screen press FILE and then EXIT button This will shut down the Rottler program The terminal will show the compu...

Страница 30: ...erform are stored in that Cylinder Head model The following is a more detailed list on the head selecting screen Head Select This screen allows you to select create edit or delete a Cylinder Head mode...

Страница 31: ...ins all the operations of the SG9A can perform There are several modes you can select this manual will describe one operation for each mode all other operations in that mode are the same Programming t...

Страница 32: ...ndle Once that you have the Toolholder in the carbide pilot continue floating the Workhead and bring the spindle down close to the seat about 060 1 5mm away from touching the seat Lock the spindle by...

Страница 33: ...VE Button Start Cutting Height the spindle will go dawn and float for few seconds to the setting that you inner on the display box On this sample the spindle will go down 0 020 before it touching the...

Страница 34: ...safer job when operated at speed rate for which they were designed Always turn OFF electrical power when performing service on your machine if service does not require power High Voltage exists inside...

Страница 35: ...e of the upper floating surfaces Left or Right side float the workhead and pull it against the front on the T Slatted guide surfaces then loose the set screws of the eccentric pin to increase clearanc...

Страница 36: ...039 0 75mm This can be achieve by loosing the two fixing screws and the adjusting the valve mounting bracket Tighten back the bracket see fig below When the food pedal is pressed remove the black air...

Страница 37: ...pindle up and down Lower the spindle to the center position of travel Clean and lightly lubricate sliding guide surfaces with grease Adjust brass guide shoes on guide plate so that there is no twistin...

Страница 38: ...t and adjusting set screws tighten the lock bolt until there is drag on the spindle when it is move through its range of travel Then tighten the adjusting set screw until the amount of drag on the spi...

Страница 39: ...lders only T8S T8 Torx Tip Holding Screws T15S T15 Torx Tip Holding Screws MHS 375 Fixed Double Replaceable Insert Milling Head Screws for Large diameter milling Head 3 8 insert MHS 250 Fixed Double R...

Страница 40: ...are manufactured from fine grain sintered tungsten carbide and are ground to a very high degree of accuracy straightness and surface finish designed for a life time of precision machining The part num...

Страница 41: ...Machining Parts Drawing Description 17 1 SG9A Manual www rottlermfg com Chapter 17 Machine Parts SKETCH No 1 Base Table and Riser Assembly...

Страница 42: ...OB 1 15 430 817 CLAMP PIN 1 16 430 823 CLAMP LEVER 1 17 430 808 TABLE 1 18 VGS 804 WASHER 4 19 VGS 803 SCREW 4 20 430 811 PLAIN WASHER 11 21 430 810 LOCK WASHER 11 22 430 809 HEX SCREW 3 23 430 812 HE...

Страница 43: ...Machining Parts Drawing Description 17 3 SG9A Manual www rottlermfg com SKETCH No 2 Workhead Assembly...

Страница 44: ...22 PIN HOLDER 1 20 GRUB SCREW BSW 1 21 430 527 WASHER 1 22 430 528 NUT 3 8 BSW 1 23 VGS 536 BUSH 4 24 VGS 544 LEVER 4 25 VGS 545 HAMMER RIVET 16 26 VGS 546 NYLOCK NUT 3 8 BSW 4 27 VGS 547 CYLINDER LH...

Страница 45: ...0 670 EYE BOLT 1 57 430 669 ECCENTRIC COLLAR 2 58 VGS 521 LEVER 1 59 VGS 522 KNOB 1 60 VGS 629 PIVOT PIN 1 61 430 510 ECCENTRIC COLLAR 2 62 430 552 TAPER PIN 2 63 430 628 RING 1 64 430 630 ALLEN HEAD...

Страница 46: ...Machining Parts Drawing Description 17 6 SG9A Manual www rottlermfg com SKETCH No 3 Spindle Assembly...

Страница 47: ...3 430 614 SPINDLE HOUSING 1 23A 430 614S SHIPPING CLAMP 1 24 430 627 GRUB SCR D PT 5 16 NF X 1 25 LONG 4 25 430 609 ALLEN SCREW 5 16 NF X 1 5 LONG 5 26 430 621 GRUB SCR D PT 5 16 NF X 1 2 LONG 1 27 43...

Страница 48: ...UNTING 1 63 430 647a RIGHT SIDE COVER 1 64 430 647b LEFT SIDE COVER 1 65 430 647 C TOP COVER 1 66 430 713 BACK COVER FRAME 1 67 430 715 BACK DOOR 1 68 430 722 FIX BLOCK 2 69 430 723 SWING BLOCK 2 70 4...

Страница 49: ...Machining Parts Drawing Description 17 9 SG9A Manual www rottlermfg com SKETCH No 4 Transmission Assembly...

Страница 50: ...OTOR CONTROL SUPPORT 1 17 VGS 710 V BELT COUNTER SHAFT 1 18 VGS 751 PULLEY 1 19 VGS 753 GRUB SCR 20 X 3 8 CUP PT 3 20 430 726 MOTOR DC 1HP CDP 3445 1 21 VGS 731 ALLEN SCR 3 8 BSW X 1 LONG 4 22 VGS 732...

Страница 51: ...Machining Parts Drawing Description 17 11 SG9A Manual www rottlermfg com SKETCH No 5 Cradle Assembly...

Страница 52: ...STOP PLATE LH 1 20 430 936 SCREW 1 4 20 X 3 4 LONG 4 21 430 940 FLAT 4 22 430 935 STOP PLATE RH 1 23 430 914 GUIDE ROD 1 24 VGS 958 HOLDER RIGHT 1 25 430 907 BEARING BUSH RIGHT 1 26 430 934 SPACER 1...

Страница 53: ...KNOB 2 55 430 948 TAKE UP ROD 2 56 430 948A TAKE UP ROD 1 4 2 57 430 943S TUBE SMALL 2 58 430 944S PARALLEL FLAT 2 59 DOWEL PIN 1 4 X 1 PURCHASED 2 60 VGS 968 WASHER 2 61 430 942 A KNOB 2 62 430 944...

Страница 54: ...6 1 11 64 1 1719 29 7656 2 11 64 2 1719 55 1656 3 16 0 1875 4 7625 1 3 16 1 1875 30 1625 2 3 16 2 1875 55 5625 13 64 0 2031 5 1594 1 13 64 1 2031 30 5594 2 13 64 2 2031 55 9594 7 32 0 2188 5 5563 1 7...

Страница 55: ...88 69 0563 47 64 0 7344 18 6531 1 47 64 1 7344 44 0531 2 47 64 2 7344 69 4531 3 4 0 7500 19 0500 1 3 4 1 7500 44 4500 2 3 4 2 7500 69 8500 49 64 0 7656 19 4469 1 49 64 1 7656 44 8469 2 49 64 2 7656 70...

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