Machine Installation
4-8
SG9A Manual
www.rottlermfg.com
Chapter 4 Machine Installation
Location:
The productivity of this machine will depend a great deal on it’s proper initial installation, particularly the means by
which cylinder heads are lifted into the machine as well as the material handling to and from other operations in
your shop.
The proper loading arrangement and location for your SG9A machine is extremely important.
A slow travel (6 to 10 feet / min.) power hoist operated from either a bridge crane or a jib crane arrangement works
very well.
Unpacking and Lifting:
Carefully uncrate the machine. Remove all tooling from storage compartments and unpack. Locate the leveling
bolts and leveling pads. Clean all surfaces with solvent and rags to remove protective shipping coatings.
THIS MACHINE IS TOP-HEAVY. Use care when lifting and moving Machine. Approximate shipping
Weight of Machine is 2800 lbs. (1258 kg).
Positioning the Machine:
•
Lift Machine using a fork lift. Move fork lift to front of Machine and separate forks so they are visually
centered.
•
Insert forks under front-center of Machine, using care not to damage Foot Pedals Valve or Air Lines. Tilt
forks slightly upward so Machine will lean toward fork lift and lift Machine.
•
While Machine is on fork lift, install five (6) Leveling Screws and Jam Nuts in holes provided in bottom of
Machine Base. Two (2) Screws installed in rear-corners and one (2) Screw installed in front and rear -
center of Machine Base will serve as Leveling Screws; while two (2) Screws installed in front-corners of
Machine Base will serve only as Support Screws.
•
Move Machine to desired location and placed leveling bolts over the center hole of the Leveling Pad. Be
certain to allow sufficient clearance to allow access for leveling and also for connecting air and electrical
lines.
•
Lower machine onto leveling pads making certain that the leveling bolts align into counterbore on leveling
pads.
•
Be certain nothing interferes with air or electrical lines running from the floating head assembly to the
cabinet.
•
Determine there is no possibility of air or electrical lines dragging on wall surfaces or adjacent machinery.
•
Wipe top Rails with a clean, dry cloth to remove protective shipping oil.
Do not attempt to move the Work Head unless Air Supply is connected, and air valve is turned on and power has
been turn on (make sure the EMERGENCY STOP Button is off). From the touch screen, float the workhead, spray,
and clean surface with (WD40) or similar degreaser and flow the work Head side by side to remove all the shipping
oil from under the work head. (Top Upper surfaces rails should be clean and free of oil).
Содержание SG9A
Страница 11: ...Introductions Safety Installation 3 6 SG9A Manual www rottlermfg com Chapter 3 Electrical Enclosure...
Страница 14: ...Machine Installation 4 9 SG9A Manual www rottlermfg com Location of the Shipping Brackets...
Страница 43: ...Machining Parts Drawing Description 17 3 SG9A Manual www rottlermfg com SKETCH No 2 Workhead Assembly...
Страница 46: ...Machining Parts Drawing Description 17 6 SG9A Manual www rottlermfg com SKETCH No 3 Spindle Assembly...
Страница 49: ...Machining Parts Drawing Description 17 9 SG9A Manual www rottlermfg com SKETCH No 4 Transmission Assembly...
Страница 51: ...Machining Parts Drawing Description 17 11 SG9A Manual www rottlermfg com SKETCH No 5 Cradle Assembly...