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Roto-Jet 2200 Скачать руководство пользователя страница 5

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2.

DISASSEMBLY/ASSEMBLY REFERENCE INFORMATION

The following are recommended disassembly and assembly instructions for your Roto-Jet
pump. We urge that the instructions be read thoroughly before attempting to dismantle the
unit. The component parts must be handled with care during the disassembly and assembly
process. The work area should be clean and be equipped with the required tools.

Depending on the accessibility of the pump and the extent of the repair or inspection required,
the pump can be dismantled in place on its foundation. However, to facilitate the disassembly
procedure, it is recommended that the pump be removed from its foundation and placed
securely into a position in which the pump shaft is pointed downward and the manifold is facing
upward. Roto-Jet pumps offers assembly stands for mounting the unit during disassembly and
assembly.

2.1.

TOOLS AND ASSEMBLY STANDS

Table 2-1: Recommended Tools

DESCRIPTION

QTY.

PART

NUMBERS

Special Tool Kit (includes items under special tools only)

1

0665222-1

Complete Tool Kit (includes special and purchased tools)

1

0665222-2

SPECIAL TOOLS

Alignment Tool – Endbell

3

0661975

Center Guide & Puller – Pick-up Tube

1

0665285

Measuring Bar (For Shimming)

1

060580635

Lifting Ring, 3x2 Manifold

1

060580638

Pin, Guide-Endplate

1

060581220

Pin, Alignment-Rotor Cover

2

0665014

Double Seal Installation Tool

1

060582341

Tool Box – 32” x 8-1/2” x 9”

1

060095050

Adapter, Torque Wrench-F/Bearing Locknut

1

060580570

Adapter, Torque Wrench-F/Bearing Locknut

1

060580571

Wrench, Pick-up Tube Nut

1

0665582-01

Pin, Alignment-Manifold

2

0665030

PURCHASED TOOLS

Eyebolt – 1/2” – 13 x 1-1/2” Lg. Shank

3

060055411

Eyebolt – 7/16” – 14x4-1/2” Lg. Shank

3

0665199

Bearing Separator-Spread 1/2” – 8 5/8”

1

060095022

Puller – 17.5 Ton, 9-1/2”

1

060095023

Torque Wrench – 20-250 Ft. Lbs., 1/2” Drive

1

0665220

Torque Wrench – 100-600 Ft. Lbs., 3/4” Drive

1

0665221

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Содержание 2200

Страница 1: ...RJ DA 15 07 19 2x2 3x2 Threaded 3x2 Flanged Disassembly Assembly Manual Model 2200 Excellent Engineering Solutions ...

Страница 2: ...MECHANICAL SEALS AND PARTS LIST 14 2 5 SEAL SHIMMING 16 3 DISASSEMBLY INSTRUCTIONS 18 3 1 PREPARATION FOR DISASSEMBLY 18 3 2 CAUTIONS 18 3 3 SEAL REMOVAL 19 3 3 1 2 7 8 Type S Single Seal 19 3 3 2 3 1 2 Type SD Single Double Seal 19 3 4 ROTOR ASSEMBLY REMOVAL 200 3 5 ROTOR COVER AND PICK UP TUBE REMOVAL 21 3 6 BEARING REMOVAL 21 3 7 PEDESTAL SLEEVE REMOVAL 22 4 ASSEMBLY OF ROTOR BEARING 22 4 1 BEA...

Страница 3: ...Single Double Seal 25 4 5 3 Seal Hub Replacement Reference Figure 2 9 3 1 2 Seal Only 26 4 6 PICK UP TUBE AND MANIFOLD INSTALLATION 26 5 ROTATING COMPONENT REPLACEMENT 29 5 1 ROTOR REMOVAL 29 5 2 ROTOR INSTALLATION 29 6 HYDROSTATIC PRESSURE TEST 29 7 BALANCING ROTOR ASSEMBLY 29 8 PARTS 30 8 1 SPARE PARTS 30 8 2 ORDERING PARTS 32 9 MAINTENANCE RECORD 33 APPENDIX A 34 APPENDIX B 36 ...

Страница 4: ...iminates the need for packing glands wear rings or multiple stages as used in conventional centrifugal pumps and also eliminates the complex pistons rods valves and springs required in reciprocating pumps The Roto Jet operates in the following manner Liquid enters the intake manifold and passes into the rotating case where centrifugal force increases the pressure of the liquid and at the same time...

Страница 5: ...nit during disassembly and assembly 2 1 TOOLS AND ASSEMBLY STANDS Table 2 1 Recommended Tools DESCRIPTION QTY PART NUMBERS Special Tool Kit includes items under special tools only 1 0665222 1 Complete Tool Kit includes special and purchased tools 1 0665222 2 SPECIAL TOOLS Alignment Tool Endbell 3 0661975 Center Guide Puller Pick up Tube 1 0665285 Measuring Bar For Shimming 1 060580635 Lifting Ring...

Страница 6: ...icrometer 0 3 6 Base 1 060095051 Indicator Test Dial 0005 1 060095053 Magnetic Base Test Indicator 1 060095054 Tester V Belt Tension 1 060095057 Pin Alignment Shaft 1 0661975 Pin Seal Installation 1 0665286 Connector Leg 5 8 18 to 16 2 060095024 Legs Puller 16 1 2 1 Pr 060095025 Legs Puller 22 1 2 1 Pr 060095056 ACCESSORIES Assembly Stand Pump Kit Includes stand swivel hoist ring 1 060580652 K1 As...

Страница 7: ...200 4 Figure 2 1 Disassembly Assembly Stands CAUTION When lifting the pump into the vertical position with or without the assembly stand a swivel hoist ring shall be used in place of the lifting eye bolt ...

Страница 8: ...2200 5 2 2 DIMENSIONAL DRAWINGS Figure 2 2 2200 2x2 Dimensional Drawing ...

Страница 9: ...2200 6 Figure 2 3 2200 3x2 Dimensional Drawing Threaded ...

Страница 10: ...2200 7 Figure 2 4 2200 3x2 Dimensional Drawing Flanged ...

Страница 11: ...2200 8 2 3 SECTIONAL DRAWING AND PARTS LISTS Figure 2 5 2200 2x2 Section Drawing TORQUE TABLE ITEM NO Ft Lbs N M 32 240 325 57 40 41 58 100 135 60 40 41 61 100 135 63 100 135 81 450 610 See Section 2 4 ...

Страница 12: ...2200 9 Figure 2 6 2200 3x2 Section Drawing TORQUE TABLE ITEM NO Ft Lbs N M 32 240 325 57 40 41 58 100 135 60 40 41 61 100 135 63 100 135 81 450 610 ...

Страница 13: ...g Manifold Flanged Only SST 0665110 0665110 1 34 1 O ring Cover 58534 35 1 Nameplate Oil Level 0665567 36 1 Manifold 2 x 2 Threaded 2 7 8 Type S Seal DI 2 7 8 Type S Seal SST Manifold 3 x 2 Flanged 2 7 8 Type S Seal DI 2 7 8 Type S Seal SST 3 1 2 Type SD Seal DI 3 12 Type SD Seal SST Manifold 3x2 Threaded 2 7 8 Type S Seal DI 2 7 8 Type S Seal SST 3 1 2 Type SD Seal DI 3 1 2 Type SD Seal SST 06648...

Страница 14: ...apscrew Seal Hub Type SD Seals Only 0665541 73 1 Warning Plate Direct Drive Warning Plate Belt Drive 0665538 0665539 75 Var Seal See Seal Section 76 1 Seal Spacer Type SD Seals Only 0656253 77 1 Pin Seal Spacer Type SD Seals Only 060084318 78 1 Seal Mating Ring See Seal Section 81 1 Nut Lock PUT 0666615 1 91 1 Retaining Ring Type SD Seals Only 0665293 92 Var Pin Anti rotation See Seal Section 93 1...

Страница 15: ...2200 12 Figure 2 7 2200 Rotor Assembly Section Drawing ...

Страница 16: ...in Rotor Cover SST Nitrile 060068656 060068677 X X X 11 1 Bearing Rotor 060052139 X X 12 1 Bearing Thrust 060052138 X X 13A 1 Bearing Radial 2200A 060052138 X 13B 1 Bearing Roller 2200B 060052243 X 15 1 Endplate 0667391 X X 19 1 Slinger Oil Rotor End 0664956 X X 20 1 Slinger Oil Drive End 0664955 X X 23 1 Spacer Set Bearing 0664907 01 X X 28 1 Spacer 0665135 X X 46 1 Self Locking Nut 060081346 X X...

Страница 17: ...t 2 7 8 Type S Single Seal ITEM NO QTY DESCRIPTION PART NUMBERS 1 Seal Kit Pusher Carbon vs TC 0664975 Seal Kit Pusher SC vs SC 0664975 02 Consisting of 75 1 Seal Pusher Carbon 0664941 Seal Pusher Silicon Carbide 0665260 78 1 Mating Ring Tungsten Carbide 0664942 Mating Ring Silicon Carbide 0665733 49 1 O ring PUT 41396 92 4 Pin Anti rotation 0665302 127 1 O ring PUT Nut 58218 ...

Страница 18: ... Pusher Std Carbon vs Tungsten Carbide Nitrile P N 0665290 Consisting Of ITEM NO QTY DESCRIPTION PART NUMBER 44 2 O ring Seal 060083941 49 1 O ring PUT 41396 50 1 O ring Manifold 060083913 69 1 O ring Mating Ring 060083940 75 2 Seal Pusher Carbon 060087015W 78 1 Seal Mating Ring 0665904 91 1 Retaining Ring 0665293 92 1 Pin Mating Ring 178022 127 1 O ring PUT Nut 58218 ...

Страница 19: ...4 21 18 21 92 21 56 22 3 21 95 22 68 22 33 23 06 22 71 23 44 23 09 23 83 23 47 NOTE For proper bearing and seal location dimension B as shown in Figure 2 10 must be controlled Use the shimming bar P N 060580635 and a depth micrometer to measure the seal height The seal height measurement is then subtracted from the number stamped on the measuring bar This will give you dimension B Referring to the...

Страница 20: ...31 70 32 43 32 08 32 81 32 46 33 20 32 85 33 58 33 23 33 96 33 61 34 34 33 99 NOTE For proper bearing and seal location dimension B as shown in Figure 2 11 must be controlled Use the shimming bar P N 060580635 and a depth micrometer to measure the seal height The seal height measurement is then subtracted from the number stamped on the measuring bar This will give you dimension B Referring to the ...

Страница 21: ...ling 4 Disconnect and remove all piping from the manifold 5 Drain oil from the oil sump 3 2 CAUTIONS The following precautions are recommended to insure satisfactory pump operation after assembly 3 2 1 Replace any o rings that are exposed during the pump disassembly process as they lose their seal integrity and may leak 3 2 2 Be sure all parts are free of dirt stray metal chips or any foreign matt...

Страница 22: ...move the four socket head cap screws 32 from the manifold 36 Lift and remove manifold 36 from the endbell 26 If needed thread two socket head cap screws 32 into the tapped holes in the manifold until the manifold comes loose Place the manifold on a flat surface with the seal cavity facing up 3 3 1 5 In this position carefully remove the mechanical seal from the manifold If necessary use the seal p...

Страница 23: ...ring 91 which holds the mating ring 78 in place 3 3 2 8 Remove 4 socket head cap screws 71 then remove the seal plate 70 and seal 75 from the endbell 26 3 3 2 9 Using a hand tool remove the seal mating ring 78 and the mating ring o ring 69 Carefully remove the mechanical seal 75 from the seal plate 70 Using an o ring pick remove the seal o ring 44 See Section 4 5 for reassembly of seal 3 4 ROTOR A...

Страница 24: ...ver socket head cap screws 7 and install the two rotor cover guide pins P N 0665014 Remove the remaining eighteen socket cap screws 7 Thread three jackscrews evenly into the three tapped jackscrew holes in the rotor cover until it is released from the rotor 3 5 3 Replace the three jackscrews with three eyebolts P N 060055411 and remove the rotor cover 4 Remove the pick up tube 1 and the rotor o ri...

Страница 25: ...move the six socket head cap screws 83 which secure the rotor 3 to the driveshaft 5 Only if rotor or driveshaft need replacement 3 6 13 Mark the driveshaft 5 and the rotor 3 so that they may be reassembled with the same relative positions for balance considerations Thread two cap screws evenly into the two tapped jackscrew holes in the driveshaft flange until the driveshaft is released from the ro...

Страница 26: ...150 175 F Check the temperature with the heat stick Place bearing on shaft with the wide shoulder of the inner race against the shoulder of the oil slinger 20 4 1 7 Place the thrust bearing matched spacer set 23 around the shaft 5 and against the thrust bearing 12 4 1 8 For Model 2200A Heat the radial bearing 13A to 150 175 F and place it on the shaft against the thrust bearing spacer set with the...

Страница 27: ... 7 into their original rotor cover cap screw holes and tighten evenly to draw the rotor cover down It is important that the rotor cover does not cock as the o ring might be damaged Torque the cap screws to 68 ft lbs 4 4 ROTOR ASSEMBLY INSTALLATION 4 4 1 Install the endplate guide pin P N 060581220 into the holes in the endplate 15 Lift the rotor assembly by the eyebolts and carefully slide the ass...

Страница 28: ... the pump to a vertical position 4 5 1 4 Again measure dimension B to be certain it is now correct 4 5 1 5 Place a dial indicator P N 060095053 on the sealing face of the seal mating ring 78 and rotate the assembly by hand 360 degrees The runout of the face must be within 001 0 025 mm T I R 4 5 1 6 Install alignment tools P N 0661975 in rotor case for endbell rotor case pedestal alignment Align en...

Страница 29: ...41 if required 4 5 2 10 Install seal spacer 76 making sure to align the hole in the spacer with the pin 77 in the manifold 4 5 3 Seal Hub Replacement Reference Figure 2 9 3 1 2 Seal Only 4 5 3 1 Remove the 9 socket head cap screws 72 that attach hub 29 to rotor cover 4 5 3 2 Remove o ring 51 and clean mating surface on rotor cover 4 Figure2 5 4 5 3 3 Lubricate and place new o ring 51 on seal hub 2...

Страница 30: ...4 6 5 Lower the manifold 36 until it registers on the endbell 26 with the suction to the left 4 6 6 Remove the manifold guide pins 4 6 7 Using the center guide and pick up tube puller pull the pick up tube 1 into position in the manifold 36 being sure that the two pick up tube alignment pins 128 are in the correct position Remove the center guide and pick up tube puller Note 1 Step 4 6 7 and 4 6 8...

Страница 31: ...e to 450 ft lbs 4 6 10 For Flanged Pump Only Install manifold plug 33 using cap screws 61 and torque to 100 ft lbs 4 6 11 Tilt the pump into a horizontal position and install the shaft slinger 84 Be sure that the slinger just touches the bearing cap or the bearings may overheat 4 6 12 Rotate the driveshaft 360 degrees to make sure that the rotating assembly moves freely 4 6 13 The pump can now be ...

Страница 32: ...E TEST Hydrostatic pressure test cannot be performed on a fully assembled pump because of possible seal damage Parts are hydrostatic pressure tested at the factory 7 BALANCING Rotor Assembly Note ALL ROTATING COMPONENTS MUST BE THOROUGHLY CLEAN BEFORE ROTOR ASSEMBLY BALANCING IS DONE THIS SECTION PRESUMES THAT THE SHAFT 5 HAS ALREADY BEEN ASSEMBLED TO THE ROTOR 3 PER SECTION 5 2 7 1 Rotor cover in...

Страница 33: ...t assembly step See Section 4 3 8 PARTS 8 1 SPARE PARTS Table 8 1 Minimum Recommended Spare Parts List ITEM PART NO QTY Bearing Kit Direct Drive Belt Drive 0665807 01 0665807 02 1 Seal Kit Single Seal Pusher Nitrile Non Abrasive Service 2 7 8 Carbon vs TC 0664975 1 Seal Kit Single Seal Pusher Viton Non Abrasive Service 2 7 8 Carbon vs TC 0664975 01 Seal Kit Double Seal Pusher Non Abrasive Service ...

Страница 34: ...2200 31 Table 8 2 Auxiliary Equipment Bypass Orifice ITEM PART NO Orifice 3 32 0682444 Orifice 1 8 0682445 Orifice 5 32 0682446 ...

Страница 35: ...t is needed it can be provided if the correct model and serial number is given Many unnecessary errors and delays may be eliminated by observing the following instructions Your parts order should state 1 Model and serial number of pump 2 Part number description and quantity required 3 Your company name address and zip code clearly 4 Specific shipping and billing instructions 5 Date required With t...

Страница 36: ...2200 33 9 MAINTENANCE RECORD DATE SERIAL NO MAINTENANCE RECORD BY ...

Страница 37: ...ace the bearing spacer set 23 around the shaft 5 and against the thrust bearing so the retainer shoulders fit in place NOTE The spacer is a matched set check to be sure that both parts are matched with the same set number A 3 6 Heat the angular contact bearing 13A to 150 175 F and place it on the shaft against the bearing spacer with the wide face of the inner race facing away from the bearing spa...

Страница 38: ...2200 35 A 4 3 Heat the inner race of the roller bearing 13B to 150 175 F and place it on the shaft against the bearing spacer set 23 Place the outer race and rollers in position over the inner race 13B ...

Страница 39: ...2200 36 Appendix B Figure B 1 Alignment Tool Locations 2x2 When using the swivel hoist use in place of this lifting eye ...

Страница 40: ...2200 37 Figure B 2 Alignment Tool Location 3x2 Pump ...

Страница 41: ...service and technical assistance please contact our factory for the distributor or representative nearest to your project Weir Specialty Pumps 440 West 800 South Salt Lake City UT 84101 P O Box 209 84110 0209 Tel 801 359 8731 Fax 801 530 7828 info weirsp com www weirpowerindustrial com Excellent Engineering Solutions ...

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