Maintenance
Repair
MagneMover LITE Service Manual
97
Rockwell Automation Publication MMI-UM037A-EN-P - April 2020
•
PN-538254 – Screw, Shd, Soc, 5 mm x 23.5 mm, M4 x 0.7, Dri-Loc (2X)
•
PN-531451 – Bumper, Puck, Wheeled, ML (2X)
•
PN-538259 – Screw, Mach, Che, 6 Lobe, SS, M4 x 0.7 x 7.5, Dri-Loc (4X)
•
PN-524603 – Screw, Shd, SS, 1/4” Ø x 9/16” L,10-32, Dri-Loc (4X)
•
100-2506-01 – Screw, Mach, Flat, Hex, SS, M2 x 0.4 x 5, Dri-Loc (2X)
Procedure
1.
Place the puck on a non-metallic work surface with the magnet array down. Keep the
magnet array at least 1 m [3 ft] away from metal objects and tools.
Replace Bumpers
A.
Remove the M2 screws that secure the two bumpers onto the puck body.
B.
Secure the new bumpers with the new M2 screws and tighten to 0.3 N•m
[3 in•lb].
The Loctite must cure for 2 hours at 22° C [72° F] before using the puck.
Replace Suspension Wheels
A.
Remove the #10–32 shoulder screws that secure the four suspension wheels
onto the puck body and dispose of properly.
B.
Remove the wheels and washers and dispose of properly.
C.
Verify the wheel axle areas for the four suspension wheels are clean. Clean if
necessary.
D.
Insert the new shoulder screws into the hub of the new wheels.
E.
Insert a washer on the inner side of each wheel.
F.
Locate the new wheels and secure using the new #10–32 shoulder screws.
Tighten to 2.8 N•m [25 in•lb].
The Loctite must cure for 2 hours at 22° C [72° F] before using the puck.
Replace Lateral Guide Wheels
A.
Remove the two M4 shoulder screws that secure the puck body to the magnet
array.
B.
Flip the puck body over and remove the four T8 wide head screws that secure
the four lateral guide wheels onto the puck body and dispose of properly.
C.
Remove the wheels and dispose of properly.
D.
Verify the wheel wells and axle areas for the four lateral guide wheels are
clean. Clean if necessary.
E.
Insert the hub of the new wheels onto the new M4 shoulder screws.
