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Maintenance

Repair

MagneMover LITE Service Manual

71

Rockwell Automation Publication MMI-UM037A-EN-P - April 2020

2.

Create a MICS file for the path with the Ethernet motors (see 

Figure 19

 and 

Table 15

).

Figure 19: Example MIX File for Ethernet Motors in Loop

The XML tags that are shown in 

Table 15

 are used to define and configure the MICS file.

Upload Configuration Files

1.

Upload the revised Node Controller Configuration File to the node controller and 
restart the node controller.

2.

Upload the MICS file to the node controller and restart the node controller.

3.

Upload the Motor Type files for the Ethernet Motors.

Table 15: MICS File XML Elements

Element

Description

XML Declaration

Start of the document.

MICS_motor_data

Root tag for MICS motor configuration data.

Motor

Container tag that defines the MICS data for a motor.

Mac_addr

The MAC address of the master controller for the motor.

IP_addr

The static IPv4 address of the master controller for the motor.

Track_location

The motor position in the specified path.

Orientation

The orientation of the motor in the specified path.

<?

xml 

version

=

“1.0”

 

encoding

=

“US-ASCII”

?>

<!-- MICS Motor Data file for a MagneMotion Transport System -->
<!-- $Rev: 242 $ $LastChangedDate: 2018-07-27 13:30:00 (Fri, 27 Feb 2018) $ -->

<MICS_motor_data>

<!-- PATH 2 -->

  <Motor>

 <!-- P2M1 -->

    <Mac_addr>

C0:6C:6D:E0:00:20

</Mac_addr>

 <!-- Motor's MAC for MICS -->

    <IP_addr>

10.14.1.1

</IP_addr>

 <!-- Motor's IP to use for MICS -->

    <Track_location>

P2M1

</Track_location>

 <!-- Track NC Path,Motor # -->

    <Orientation>

Standard

</Orientation>

 <!-- Motor's downstream orientation -->

  </Motor>

  <Motor>

 <!-- P2M2 -->

    <Mac_addr>

C0:6C:6D:E0:00:21

</Mac_addr>

 <!-- Motor's MAC for MICS -->

    <IP_addr>

10.14.1.2

</IP_addr>

 <!-- Motor's IP to use for MICS -->

    <Track_location>

P2M2

</Track_location>

 <!-- Track NC Path,Motor # -->

    <Orientation>

Standard

</Orientation>

 <!-- Motor's downstream orientation -->

  </Motor>

</MICS_motor_data>

Содержание 700-1308-00

Страница 1: ...ER SYNCAC 700 1308 60 700 1308 61 700 1308 80 700 1308 81 700 1708 00 700 1708 01 700 1708 02 700 1708 03 700 1708 04 700 1708 05 700 1708 03 AC 700 1708 05 AC 700 1708 20 700 1708 21 700 1708 22 700...

Страница 2: ...k of ODVA Inc All other trademarks are properties of their respective owners This product is protected under one or more U S and International patents Additional U S and International patents pending...

Страница 3: ...urate and up to date to provide the most complete service documentation possible for the MagneMover LITE transport system This section provides a brief description of each significant change NOTE Dist...

Страница 4: ...Changes 4 MagneMotion Rockwell Automation Publication MMI UM037A EN P April 2020 This page intentionally left blank...

Страница 5: ...training classes offered by MagneMotion to design install configure test and operate an MM LITE transport system Audience This manual is intended for all users of MagneMover LITE transport systems an...

Страница 6: ...rent types of safety notices and their general meanings are provided in this section Adhere to all safety notices provided throughout this manual to achieve safe installation and use Notes Notes are s...

Страница 7: ...onents consult the following doc umentation MagneMover LITE Configurator User Manual 990000558 Node Controller Interface User Manual 990000377 NCHost TCP Interface Utility User Manual 990000562 Host C...

Страница 8: ...00759 NOTE Distribution of this manual and all addenda and attachments are not controlled Changes to the document set or the software can be made at any time To identify the current revisions or to ob...

Страница 9: ...ines If the facility where the Mag neMover LITE components are installed in a transport system has additional safety guidelines they should be followed as well along with the applicable local and nati...

Страница 10: ...om the organizations that are indicated in Table 1 EU RoHS and EU WEEE Compliance MagneMotion products are considered parts of a large scale fixed installation and as a large scale stationary industri...

Страница 11: ...ge during integration of the MagneMover LITE components into their equipment is the responsibility of the user Responsibility for work that MagneMotion authorized technicians perform or for equipment...

Страница 12: ...determine the susceptibility of their device to static magnetic fields and to determine a safe distance between themselves and the magnet array Handle only one vehicle puck magnet array at a time Do...

Страница 13: ...ain installation or service operations that are related to the MM LITE transport system Equipment Safety Guidelines The following safety considerations are provided to aid in the placement and use of...

Страница 14: ...ce to help prevent contact with moving objects by personnel Do not install or operate the MM LITE transport system if any of the components have been dropped damaged or are malfunctioning Keep cables...

Страница 15: ...MI UM037A EN P April 2020 Precision Rail Option Hazard Locations Figure 2 Locations of Hazardous Points on the Precision Rail Option Rail Mounting typical Mechanical Hazard Pinch Point Rail typical Me...

Страница 16: ...blication MMI UM037A EN P April 2020 Precision Locator Option Hazard Locations Figure 3 Locations of Hazardous Points on the Precision Locator Option Locator Arm Mechanical Hazard Cover Removed Locato...

Страница 17: ...ell Automation Publication MMI UM037A EN P April 2020 Puck Vehicle Hazard Locations Figure 4 Locations of Hazardous Points on the Glide Puck Figure 5 Locations of Hazardous Points on the Wheeled Puck...

Страница 18: ...fety Considerations 18 MagneMotion Rockwell Automation Publication MMI UM037A EN P April 2020 Figure 6 Locations of Hazardous Points on the Precision Rail Vehicle Pinch Point Magnetic Field Hazard Pin...

Страница 19: ...ld cause injury or equip ment damage Lifting Hazard Indicates that the specified object is heavy or awkward to handle Personnel must use lifting aids and proper techniques for lifting to avoid muscle...

Страница 20: ...ed using a method that helps prevent accidental reconnection Table 4 Prohibited Action Symbol Identification Symbol Description Magnetic or Electronic Media Prohibited Indicates that magnetic media me...

Страница 21: ...placed on those MagneMover LITE components that require them These labels provide operators and service personnel with hazard identifica tion and information about the MM LITE components at the point...

Страница 22: ...d any other precautions that are specified within the facility where the MM LITE components are being used CAUTION Loose Material Hazard Payloads are susceptible to vector motion forces Always account...

Страница 23: ...ual 23 Rockwell Automation Publication MMI UM037A EN P April 2020 CAUTION Lift Hazard The MagneMover LITE components can weigh as much as 7 3 kg 16 1 lb Use proper techniques for lifting and safety to...

Страница 24: ...ING Electrical Hazard All electrical power to the MagneMover LITE transport sys tem must be disconnected per the facility s lockout tagout procedure before servicing to prevent the risk of electrical...

Страница 25: ...wing facility lockout tagout procedures and any other specified action within the facility where the MM LITE precision locator is being used The MagneMover LITE precision locator option is a low energ...

Страница 26: ...st stay away from the magnet array on the vehicles pucks CAUTION Pinch Crush Hazard Strong magnets in use To avoid injury Handle only one vehicle puck or magnet array at a time Do not place any body p...

Страница 27: ...ed to come together against a body part usu ally fingers Do not try to stop moving objects or magnet arrays that have been attracted to each other Impact Do not strike the magnet arrays as the magnets...

Страница 28: ...required Handle only one magnet array at a time If an array is attracted to another object DO NOT attempt to stop it Wearing gloves and safety glasses when handling the magnet arrays is recommended In...

Страница 29: ...roups literature documents td pec td003_ en e pdf and reference Table B MagneMover LITE Transport System No hazardous materials other than the materials identified in this section are used in the Magn...

Страница 30: ...safety procedures for the handling of high strength magnets see Magnetic Hazards All strong permanent magnets must be demagnetized before disposal The magnet arrays contain the following materials Neo...

Страница 31: ...facility local and national procedures for the disposal or recycling of electronic equipment Anodized Aluminum Circuit board with connectors and semiconductors Zinc plated Low Carbon Steel Screws Pac...

Страница 32: ...Safety 32 MagneMotion Rockwell Automation Publication MMI UM037A EN P April 2020 This page intentionally left blank...

Страница 33: ...nents Only trained qualified personnel should perform maintenance or troubleshoot ing on the MM LITE transport system MagneMotion provides training in the trouble shooting and repair of the MM LITE tr...

Страница 34: ...ort System Safe Shut down As required 36 General Cleaning 3monthsor as required 37 Spray Cleaning 3monthsor as required 37 Glide Puck Cleaning 3monthsor as required 39 Wheeled Puck Cleaning 3monthsor...

Страница 35: ...ating Applicator for Precision Rail Vehicles As required 46 Adjusting Vehicle Bearings As required 49 Precision Locator Option Precision Locator Maintenance 3monthsor as required 52 The specified freq...

Страница 36: ...and for all paths All vehicles come to a controlled stop 4 Once all motion has stopped issue a Reset command for all paths The HLC clears all vehicle records 5 Turn off all electrical power to the mot...

Страница 37: ...ain 3 Make sure that all components are dry 4 Resume motion on the sections of the MM LITE transport system that were stopped Spray Cleaning Spray cleaning the MagneMover LITE motors or the material b...

Страница 38: ...compatible components motors switches or material in transport Maximum water volume 12 5 liters 0 26 gallons per minute Maximum pressure 30 kN m2 6 14 psf at distance of 3 m 9 8 ft 4 If only the moto...

Страница 39: ...Wear gloves and clean internal puck wear surfaces with a clean cotton tipped swab slightly dampened with Isopropyl alcohol by running the swab between the top and center plates with a back and forth...

Страница 40: ...s slightly dampened with Isopropyl alcohol squeezing the swab should not cause any alcohol to drip by running the swab over the surface in a back and forth motion in the direction of travel see Figure...

Страница 41: ...heeled puck from the MagneMover LITE transport system see Replace Pucks on page 78 Figure 9 Puck Wheel Inspection 2 Inspect the wheels for high rotating friction and tread damage see Figure 9 3 If any...

Страница 42: ...the pucks vehicles is only done for vehicles where the magnet array is centered on the vehicle For vehicles where the magnet array is not centered for example the precision rail vehicle the design of...

Страница 43: ...rance for all vehicles on all motors 9 Return the MM LITE transport system to normal operation Cleaning Magnet Arrays The magnet arrays attract ferrous particles from the air and surrounding surfaces...

Страница 44: ...ged or requires cleaning remove the filter from the power supply Use a small screwdriver with a flat blade and gently insert it between the front plate and the bezel of the filter housing near one of...

Страница 45: ...ons of the rail If little or no oil appears on the wipe then the rails require lubrica tion If lubricators are not installed on the underside of the vehicles lubrication can be applied manually to the...

Страница 46: ...2 Locate the lubricating applicator under the precision rail vehicle The applicators are on the underside of the vehicle and can be mounted between the concentric bearings or the eccentric bearings as...

Страница 47: ...tion of applicator hous ing Figure 11 Precision Rail Vehicle Lubricating Applicator Location Figure 12 Precision Rail Vehicle Lubricating Applicator Front and Rear 3 Insert the tip of the oil filled s...

Страница 48: ...Automation Publication MMI UM037A EN P April 2020 Figure 13 Precision Rail Single Array Vehicle Lubrication Portal 4 Replenish the oil in the applicator Do not overfill the reservoir 5 Return the MM...

Страница 49: ...s To avoid severe injury people with pacemakers and other medical electronic implants must stay away from the magnet array on the vehicle To avoid injury from strong magnetic attractive forces Handle...

Страница 50: ...to the rail until the movement is eliminated If the vehicle does not move easily along the rails rotate one or both bearings further away from the rails Adjustments that are made to the eccentric bear...

Страница 51: ...ay from clockwise the rail 4 Test the position of the bearing by moving the vehicle on the rail If the vehicle can be rocked from side to side or front to back rotate the bear ing CCW closer to the ra...

Страница 52: ...the section of the MagneMover LITE transport system where the precision locator is installed 2 Make sure the air pressure at the locator is correct and that the locator is opening and closing with no...

Страница 53: ...al Troubleshooting Symptom Possible Problem Area Power lights do not turn on See Power Related Troubleshooting on page 54 Reset of switch and paths that are associated with the switch fails Motors rep...

Страница 54: ...cause to minimize the chance of recurrence Motors do not move the vehicles at full speed Power supply is not providing full power Verify that the power supply air filter is not dirty Clean or replace...

Страница 55: ...few minutes to allow the PTC to cool down sufficiently to allow proper resumption of opera tion upon reapplication of the pro pulsion power source Make sure that there is a mini mum of 20 seconds betw...

Страница 56: ...pacing between vehicles on motors that share a common 36V DC power supply Reset of switch and paths that are associated with the switch fails when propulsion power is turned off Propulsion power is re...

Страница 57: ...roller Related Troubleshooting Symptom Problem Description Corrective Action Node controller logs do not indi cate the correct time The battery for the clock in the node controller has lost its charge...

Страница 58: ...unication to the host controller Make sure that logic power is enabled Host controller application issue Verify that the host controller is correctly configured Verify that the host application softwa...

Страница 59: ...is correct Make sure that the vehicle speed is correct Make sure that the PID values are correct Vehicles do not move smoothly or movement is noisy Debris on the guideway Make sure that the guide rail...

Страница 60: ...and or track wear is within tolerance Thrust lost when the vehicle moves from motor to motor Make sure that the Downstream Gap does not exceed 10 of the magnet array length Glide puck surfaces have be...

Страница 61: ...Symptom Problem Description Corrective Action Precision rail vehicles are moving abnormally slow or jerky Vehicle is binding on the rails Make sure that the rails are prop erly lubricated see Manuall...

Страница 62: ...sure that all connections to the light stack are properly wired Make sure that the bits specified in the Node Controller Configura tion File are the bits connected to the light stack Light stack is n...

Страница 63: ...guration file changes Any corrective actions performed for example system reset replaced parts loaded software power cycle What were the results of those actions Any special system environmental condi...

Страница 64: ...les do not contain any user service able parts NOTICE Only a qualified service representative can service the components of the MagneMover LITE transport system Any attempt to open the transport sys t...

Страница 65: ...Applicators on Vehicles 109 Replace Magnet Arrays on Precision Rail Vehicles 112 Replace Bearings on Precision Rail Vehicles 118 Precision Locator Replace Wear Surfaces on Pallet 123 Replace Bushings...

Страница 66: ...2 Command all vehicles to positions off the path where the motor is being replaced 3 Issue a Suspend Movement command for the path where the motor is being replaced All vehicles come to a controlled s...

Страница 67: ...m rails install the V braces at all guide rail joints using M6 x 12 mm screws and tighten finger tight to pull the rails together For stainless steel rails install the V braces at all guide rail joint...

Страница 68: ...led They must be programmed with the software that is supplied with the motors before use Required Tools and Equipment Computer with an Ethernet port and a web browser Motor ERF Image files Procedure...

Страница 69: ...et port and a web browser System Node Controller Configuration File Remove Existing RS 422 Motors 1 Turn off all electrical and pneumatic power to the MagneMover LITE transport system where the motors...

Страница 70: ...n Ethernet connection from the network switch to one of the new Ether net motors B Add an Ethernet connection from motor to motor 4 Reinstall the RS 422 cables Replace the connections to the ends of t...

Страница 71: ...ag that defines the MICS data for a motor Mac_addr The MAC address of the master controller for the motor IP_addr The static IPv4 address of the master controller for the motor Track_location The moto...

Страница 72: ...il 2020 4 Program the masters and slaves in the new motors with the current Motor image files see Programming RS 422 Motors on page 68 5 Revise the host controller application to account for the new p...

Страница 73: ...ransfers move all material to the appropriate locations on the section of the MM LITE transport system where the motor is being replaced 2 Command all vehicles to positions off the path where the moto...

Страница 74: ...g installed D Tighten the M8 bolt to 26 N m 230 in lb with a 13 mm Hex socket to secure the motor mount to the beam E For aluminum rails install the V braces at all guide rail joints using M6 x 12 mm...

Страница 75: ...he MM LITE transport system where the motor was replaced 4 Revise the MICS file see Create Revise Configuration Files on page 70 5 Upload the revised MICS file to all node controllers see Upload Confi...

Страница 76: ...Revise the entry in the MICS file for the new motor see Figure 19 and Table 15 Do not change the IP_addr or Track_location elements for the motor Update the Mac_addr element with the MAC address for t...

Страница 77: ...the surface it is stuck to Then move the array so it is only in minimal contact with the edge and then lift the array away from the edge starting at one end of the array CAUTION Strong Magnets To avoi...

Страница 78: ...locker Anaerobic Adhesive Blue CAUTION Strong Magnets To avoid severe injury people with pacemakers and other medical electronic implants must stay away from the magnet array on the vehicles pucks To...

Страница 79: ...that secure the guide rail to the motor C Lift the guide rail off the motor 3 Remove pucks by sliding them from the adjacent motors into the open curve NOTE Once pucks are removed from the transport s...

Страница 80: ...re the V braces to the guide rail B Remove the two screws that secure the guide rail to the motor C Lift the guide rail off the motor 3 Install pucks and slide them onto the adjacent motors 4 Replace...

Страница 81: ...it ML Puck Wear Surfaces Replacement Complete Contains Assy Top Plate Puck Gen 4 ML Preload Spacer Compliant Puck Center Plate ML Glue Dot Adhesive Hi Tack Semi Perm Lo Profile 0 250 CAUTION Strong Ma...

Страница 82: ...op Contains Assy Top Plate Puck Gen 4 ML Preload Spacer Compliant Puck Center Plate ML Glue Dot Adhesive Hi Tack Semi Perm Lo Profile 0 250 Screw FHC M4 X 22 mm L A4 SS w Dri Loc 204 5 mm DL 2X Tools...

Страница 83: ...up and remove the adhesive protective backing from the strip NOTE If a PTFE protective strip was used it is replaced with the new UHMW protective strip D Carefully center the magnet array over the cen...

Страница 84: ...te 8 Locate the plate assembly over the standoffs on the magnet assembly Secure using new M4 x 22 mm flat head screws and tighten to 1 5 N m 13 in lb The Loctite must cure for 2 hours at 22 C 72 F bef...

Страница 85: ...1587 00 Kit ML Puck Wear Surfaces Replacement Complete 2X 100 1904 02 Screw Shoulder Skt 5 mm X 6 mm L M4 Thd 2X 100 2115 02 Washer Spring Belleville for 0 190 M5 Acetal 2X Replace Glide Puck Wear Su...

Страница 86: ...emove the tandem puck from the MagneMover LITE transport system see Replace Pucks on page 78 2 Place the tandem puck linkage plate installation fixture shown in Figure 23 on a flat surface 3 Place the...

Страница 87: ...ed puck in its original shipping container or wrap it in bubble wrap for protection Do not move one puck over or near the other puck CAUTION Strong Magnets To avoid injury from strong magnetic attract...

Страница 88: ...n fixture shown in Figure 25 on a flat surface 2 Place one puck assembly in the left side of the fixture as shown in Figure 25 Figure 25 Place First Glide Puck in Fixture 3 Hold the left puck in place...

Страница 89: ...tite 243 to the threads at the top center of each puck as shown in Figure 27 5 Position the linkage plate assembly over the top of both pucks 6 Secure the linkage plate to the top of the pucks using n...

Страница 90: ...he Tandem Glide Puck Assembly from the fixture and reinstall on the MM LITE transport system see Replace Pucks on page 78 If the tandem puck is not being reinstalled on the transport system store it i...

Страница 91: ...er Puck Wheeled ML 2X PN 538259 Screw Mach Che 6 Lobe SS M4 x 0 7 x 7 5 Dri Loc 4X PN 524603 Screw Shd SS 1 4 x 9 16 L 10 32 Dri Loc 4X PN 528014 Washer Shim SST 1 4 ID x 3 8 OD x 0 115 L 4X 100 2506...

Страница 92: ...ray at least 1 m 3 ft away from metal objects and tools Replace Bumpers A Remove the M2 screws that secure the two bumpers onto the puck body B Secure the new bumpers with the new M2 screws and tighte...

Страница 93: ...s and dispose of properly C Flip the puck body over and remove the four T8 wide head screws that secure the four lateral guide wheels onto the puck body and dispose of properly D Remove the wheels and...

Страница 94: ...Washer 8 mm x 15 mm x 1 5 mm 2X PN 538788 Screw Shldr SS M6 x 1 x 11 L 8 Dia x 10 L 2X PN 538747 Washer Gasket 8 mm X 15 mm 2X 000 0743 00 Fixture Tandem Linkage Plate Installation Loctite 243 Thread...

Страница 95: ...Fixture 4 Remove the two screws and washers that secure the linkage plate to the two pucks as shown in Figure 29 and dispose of properly 5 Lift the linkage plate off of the pucks 6 With both pucks in...

Страница 96: ...ucks as required Replace Individual Wheeled Puck Wear Surfaces This procedure provides instructions to replace worn wear surfaces on the following wheeled pucks which are used in tandem wheeled pucks...

Страница 97: ...e 10 32 shoulder screws that secure the four suspension wheels onto the puck body and dispose of properly B Remove the wheels and washers and dispose of properly C Verify the wheel axle areas for the...

Страница 98: ...ate it on the magnet array H Secure the puck body to the magnet array using the new M4 shoulder screws Tighten to 1 4 N m 12 in lb The Loctite must cure for 2 hours at 22 C 72 F before using the puck...

Страница 99: ...in Figure 32 Do not move one puck over or near the other puck Figure 32 Place Second Wheeled Puck in Fixture CAUTION Strong Magnets To avoid injury from strong magnetic attractive forces Handle only o...

Страница 100: ...f the linkage plate 8 Secure the linkage plate to the top of the pucks using new M6 screws Tighten each screw to 2 8 N m 25 in lb The Loctite must cure for 2 hours at 22 C 72 F before using the puck F...

Страница 101: ...326 or equivalent Procedure Figure 34 Power Supply Fuse Locations CAUTION High Voltage Hazard 100 240 VAC 8 5 A AC power must be disconnected before servicing CAUTION Double Pole Neutral Fused AC powe...

Страница 102: ...ntry Module PEM shown in Figure 34 by inserting a small flat blade screwdriver into the slot at the top and pressing outward as shown in Figure 35 Figure 35 Open the Power Entry Module 3 Remove the fu...

Страница 103: ...f power to the MM LITE Power Supply and unplug the power cable 2 Remove the fuse by turning the fuse holder shown in Figure 34 counter clockwise 3 Remove the old fuse and install a new fuse 4 Insert t...

Страница 104: ...r stand side of the rails This locates the magnet array over the motors and positions the bearings to allow motion through the curves Figure 46 shows the orientation of the bearings on a precision rai...

Страница 105: ...vehicles are removed from the transport system they must be stored in their original packaging to help protect the vehicle and to minimize any safety risks 4 Replace the removed rail section A Positi...

Страница 106: ...determine if the factory preload is satisfactory The vehicle must move smoothly along both straight and curve rails with little or no front to back or side to side rocking or binding felt between the...

Страница 107: ...ling Vehicles Without Removing Rails If it is not possible or practical to remove a rail to install a vehicle onto the precision rail sys tem the eccentric bearings can be loosened to allow the vehicl...

Страница 108: ...the outside edge of the rail then slowly roll the magnet side of the vehicle onto the rail bringing the concentric bearings and magnet arrays to a horizontal position Figure 40 Install Precision Rail...

Страница 109: ...cator for Precision Rail Vehicles on page 46 Figure 41 Precision Rail Vehicle Lubricating Applicator Required Tools and Equipment Screwdriver Phillips 1 CAUTION Strong Magnets To avoid severe injury p...

Страница 110: ...Precision Rail Vehicle Lubricating Applicator Location NOTE The felt tip contains a v groove that must be oriented correctly to the rail If the v groove does not align with the rail excess drag is cr...

Страница 111: ...ert the two M3 x 8 mm screws through the top of the vehicle and into the holes on the applicator and tighten finger tight only Do not overtighten the screws or they will strip the holes on the applica...

Страница 112: ...plants must stay away from the magnet array on the vehicles pucks To avoid injury from strong magnetic attractive forces Handle only one vehicle puck or magnet array at a time Do not place any body pa...

Страница 113: ...icles on page 104 3 Place the vehicle on a non metallic work surface with the magnet array down Keep the magnet array at least three feet away from metal objects and tools For safety rea sons only rem...

Страница 114: ...r edges of the array NOTE If the shims are removed or additional shims added the length of the screws must be adjusted appropriately 9 Place the mounting holes on the vehicle over the array posts Real...

Страница 115: ...E Service Manual 115 Rockwell Automation Publication MMI UM037A EN P April 2020 Dual Array Vehicles Figure 45 Dual Array Precision Rail Vehicle Assembly Dual Array Carriage Shim 1mm 2X Magnet Array M4...

Страница 116: ...vent them from being attracted to each other 5 Remove the four M4 x 12 mm screws that secure the magnet arrays to the vehicle and store them for reuse 6 Hold both arrays in the assembly fixture and li...

Страница 117: ...make sure that they align with the vehicle 13 Secure the array to the vehicle with the four M4 x 12 mm screws that were removed in Step 4 and Loctite 243 Tighten each screw to 1 5 N m 13 in lb NOTE T...

Страница 118: ...oid severe injury people with pacemakers and other medical electronic implants must stay away from the magnet array on the vehicles pucks To avoid injury from strong magnetic attractive forces Handle...

Страница 119: ...mm Hex Loctite 290 Thread locker Wicking Grade Green Replace Concentric Bearings Figure 47 shows a dual array vehicle however the same process is used for single array vehi cles Figure 47 Precision Ra...

Страница 120: ...over the bearing post on top of the carriage NOTE Make sure that all washers are placed on top of the carriage below the top nut Do not reassemble with washers on the underside of the carriage 8 Threa...

Страница 121: ...the path where the vehicle is located 2 Remove the vehicle from the precision rail see Replace Precision Rail Vehicles on page 104 3 Place the vehicle on a non metallic work surface with the magnet a...

Страница 122: ...the carriage below the top nut Do not reassemble with washers on the underside of the carriage 8 Thread the nut onto the bearing over the washer on top of the carriage 9 Hold the bearing nut undernea...

Страница 123: ...0 2202 00 Preload Spacer Compliant Puck Center Plate ML 200 2205 00 Center Plate Puck Ribs G5 ML 200 2288 00 Replaceable Ski ML Puck 2X 200 2324 00 Spacer Magnet Array ML PL 2X 200 2155 01 Strip Prote...

Страница 124: ...5 mm Hex Procedure Figure 50 Remove Precision Locator Pallet from Magnet Assembly 1 Remove the puck with pallet from the MagneMover LITE transport system see Replace Pucks on page 78 M4 x 20 mm Screw...

Страница 125: ...he middle of the septum on the center plate as shown in Figure 50 4 Attach the preload spacer to the glue dot 5 If necessary replace the spacers in the center plate as shown in Figure 50 6 If necessar...

Страница 126: ...que wrench with the following bits 6 mm CAUTION Strong Magnets To avoid severe injury people with pacemakers and other medical electronic implants must stay away from the magnet array on the vehicles...

Страница 127: ...s of the pallet and remove any debris 6 Use an arbor press to install the new dowel pins in the pallet if necessary 7 Use an arbor press to install the new bushings in the pallet NOTE Make sure that t...

Страница 128: ...moved and replaced if they become damaged or worn due to extended use Required Tools and Equipment 200 2298 00 Pin Spherical Contact Precision Locator 2X Isopropyl Alcohol Torque wrench with the follo...

Страница 129: ...n the tip 1 Use a 2 mm Hex wrench to remove the spherical contact pin 3 Clean the surfaces of the precision locator arm with Isopropyl alcohol to remove any debris 4 Install the new pin in the arm as...

Страница 130: ...es it can be removed and replaced if they become damaged or worn due to extended use Required Tools and Equipment 100 0097 30 Loctite 243 Thread locker Anaerobic Adhesive Blue 200 2354 xx Z Datum Exte...

Страница 131: ...located 2 Remove the M4 screws that secure the z datums to the inner and outer supports as shown in Figure 53 and remove the z datums 3 Clean the z datum mounting surfaces of the stand with Isopropyl...

Страница 132: ...A EN P April 2020 Ordering Parts If new or replacement parts are needed contact MagneMotion Sales Main Office Sales MagneMotion Inc A Rockwell Automation Company 139 Barnum Road Devens MA 01434 USA Ph...

Страница 133: ...ling and packaging MM LITE com ponents for shipment Required Tools and Equipment Metric hex wrenches English hex wrenches Open end wrench adjustable Fork truck or appropriate lift as required CAUTION...

Страница 134: ...eople with pacemakers and other medical electronic implants must stay away from the magnet array on the vehicles pucks To avoid injury from strong magnetic attractive forces Handle only one vehicle pu...

Страница 135: ...on page 135 When shipping systems see Shipping Systems or System Sections on page 135 Shipping Components 1 Each component must be wrapped bagged and packed following standard packing procedures 2 Use...

Страница 136: ...hey are on in plastic shipping film 6 Make sure that the sides of the crate are padded and secure the system in place once they are attached to the crate 7 Secure the sides and top of the crate to the...

Страница 137: ...MagneMover LITE Service Manual 137 Rockwell Automation Publication MMI UM037A EN P April 2020 Notes...

Страница 138: ...ockwellautomation com global literature library overview page Product Compatibility and Download Center PCDC Get help determining how products interact check features and capabilities and find associa...

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